Single Shaft Shredders

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Caren Cross
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1 Sigle Shaft Shredders The Home of Size Reductio

2 Head waste Wove bags Bales Drums Lumps Tyres E-waste Cardboard Film Cables Pallets Paper Purgigs Rubber Fibers Slugs Barrels Pipes Foil PET Bottles Caisters Profile Sheets Shredders ca be used to process a wide variety of materials, from plastics to wood, paper, ad geeral waste streams. Mostly they are used together with a graulator to achieve a smaller output size. 02

The Home of Size Reductio Scrap ZERMA has log bee a leadig supplier of size reductio equipmet for the plastic idustry maily focusig o i house ad cetral graulators.

3 The Home of Size Reductio Scrap ZERMA has log bee a leadig supplier of size reductio equipmet for the plastic idustry maily focusig o i house ad cetral graulators. Addig sigle shaft shredders to the portfolio meas beig able to supply a complete rage of size reductio machiery to hadle ay task i plastics recyclig ad desigig a system where each compoet is matched perfectly to the applicatio ad works had i had. 03

Typical applicatios of sigle-shaft shr Applicatios ZERMA sigle shaft shredders have bee desiged as depedable machies to be used i a wide variety of applicatios.

4 Typical applicatios of sigle-shaft shr Applicatios ZERMA sigle shaft shredders have bee desiged as depedable machies to be used i a wide variety of applicatios. They ca achieve high outputs while beig able to hadle larger ad stroger iput materials. Combiig a heavy rotor with a slow speed ad high torque drive also helps reduce eergy costs by avoidig amperage peaks. ZSS / ZPS / ZIS Sigle Shaft Shredder The ZSS / ZPS ad ZIS shredders have bee desiged for a wide variety of applicatios. Depedig o iput material ad the recyclig process, the shredded material will be used directly or will be further reduced, for example i a GSH graulator. ZXS Sigle Shaft Shredder The ZXS shredders are built for the most demadig ad high throughput applicatios i recyclig, ragig from recyclig of large petrochemical lumps to MSW waste streams. 04

5 edders ZRS - Pipe / Profile Shredders The mai focus of the ZRS shredders lies o the shreddig of log legths of large diameter plastic pipes or budles of smaller pipes ad profiles. The uique desig of the machie allows easy feedig ad safe processig of these log pipes. Addig ZERMA graulators ad pulverizers offers a complete recyclig system tued to deliver the best performace. Advaced egieerig great results 05

6 The right machie for today s recyc ZSS / ZPS / ZIS ZHS Like all ZERMA machies the shredders are egieered to hadle heavy use ad cotiuous operatio, easy to service ad esure performace ad great results. 06

7 lig requiremets ZXS ZRS Sturdy desig Low rotor speed high torque Potet hydraulic feeder Advaced cotrols easy itegratio with other ZERMA equipmet. 07

8 ZBS Affordable Shredder For Lump The ZBS series shredders are sigle shaft shredders with tagetial ifeed thus elimiatig the eed for a hydraulic feedig system. The compact ad maeuverable desig combied with the plug ad play cotrols give this machie total flexibility ad ease of use. Like the bigger brothers i the ZS series, the ZBS are equipped with outboard bearigs, 310 mm diameter flat E rotors with 600 mm or 850 mm width, drive by a oversized geared motor, ad icorporate the prove ZERMA kife holder ad kife desig. The user friedly desig allows for simple ad efficiet cleaig ad maiteace. The low rotor speed of 60 rpm combied with the compact desig of the ZBS shredders makes it possible to shred lumps at a relatively low oise level. The machies ca be fed maually or by coveyor. Material discharge ca be doe via coveyor or ito a drop box. 08

9 s & Purgigs Affordable solutio for small lumps Simple upgrade for existig graulatio system Easy to move ad place Tagetial ifeed avoids the eed for a hydraulic pusher Small footprit Low eergy cosumptio 09

10 ZSS / ZPS ad ZIS the sturdy allro The ZSS / ZPS ad ZIS shredders feature a powerful two speed swig ram desig, elimiatig the risk of blockig ad wearig out of guide rails. The large diameter ZERMA rotor with its uique kife ad kife holder desig are able to hadle various types of iput material with ease. Oversized outboard bearigs ad a hydraulic scree cradle are stadard ad esure depedable performace ad easy maiteace. The shredders ca be tailored to specific applicatios with rotor coolig, hard facig, ad other wear optios. The ZIS shredders are desiged with a larger iteral volume to hadle large bulky objects such as IBCs, barrels ad pallets. The machies of the ZPS series have compared to the ZSS shredders a higher pressig device, which optimizes the absorptio of the material betwee the slide ad the rotor, especially i large parts or pipes. 10

11 uder Oversized gearboxes with high torque Sturdy welded steel costructio Hydraulic feeders without guide rails Bolted kife ad kife holders 35 % more space i the cuttig chamber / ZIS Series 11

12 ZHS the sturdy allrouder ZERMA ZHS shredders are sigle shaft shredders featurig a agled hydraulic ram suitable for a wide rage of material shapes ad sizes. The ZHS shredders are equipped with a ZERMA E style rotor ad kife holder fixig system. The fial size of the material is determied by the scree which ca easily be chaged based o requiremets. The ZHS shredder ca be tailored to idividual requiremets, which icludes differet drive powers, kife cofiguratios as well as discharge optios. 12

13 Large feedig hopper Robust welded steel costructio Low speed operatio Advaced rotor / kife moutig system 13

14 ZXS for high throughput applicatio The ZXS shredders feature large 750 mm diameter rotors drive by heavy idustrial gearboxes. As with all ZERMA shredders they feature a uique bolted kife ad kife holder desig to esure easy maiteace ad flexibility. The heavy swig ram combied with 11 kw two speed hydraulic system guaratee high outputs eve o the heaviest materials. The ZXS-T models come with larger drives ad complete wear protectio to process multiple tos per hour of waste, tires, or MSW streams. 14

15 s Large diameter rotor (750 mm) Low speed, high torque twi gear drive Powerful two speed hydraulic Heavy welded desig Desiged for high throughput rates ad very large heavy parts 15

16 ZTTS Shredder For Car Tyres The ZTS ad ZTTS sigle shaft shredders are specially desiged for the processig of complete or pre shred tyres. Both machies machies feature a 750 mm diameter rotor with width optios 1500 mm to 3000 mm with oversized outboard bearigs ad twi gear drives. The tagetial ifeed esures optimal feedig of the iput materials while elimiatig the eed for a hydraulic feedig system. All tyre shredders are equipped with a complete wear package icludig rotor hard facig plus special kives ad wear plates made from highly wear resistat steel. The ZTS ad ZTTS rages differ i the umber of stator kives ad the scree sizes used. The modular desig makes it easy to itegrate either machie ito existig istallatios. 16

17 Sigle large diameter rotor (750 mm) Proprietary kife desig ad material Variable kife gap to improve separatio of steel ad rubber Compact Heavy Duty desig High throughput rates Fast ad easy tool chage ad maiteace 17

18 ZRS for large pipes ad profiles The ZRS shredders are the world s first sigle shaft shredders specifically desiged to hadle large diameter pipes without the eed for pre cuttig. Sice their itroductio they became the per se stadard for pipe shreddig ad are used by the leadig pipe maufacturers all over the world. More tha 200 istallatios demostrate our techological leadership i this idustry ad cotiuig iovatio based o market demads ad customer feedback. 18

19 Large diameter rotor Safe feedig of log (6 m) pipes Ability to process mixed diameter pipes with a wide rage of thickesses Itegrates with ZERMA graulator ad pulverizer to create a tur key pipe recyclig solutio 19

20 Techical details well thought out ZERMA shredders are available with differet kife desigs to fit specific applicatios. All kives are square ad ca be tured oce oe side is wor dow. The shredders are equipped with a flat E-style rotor featurig machied pockets for the bolt-i kife holders ad kives. The hydraulically lowerig scree cradle esures easy kife maiteace ad scree chages. Rotor shafts ad kife holders are bolted ito the rotor to esure easy repairability i case of accidets as well as actig as a safety brakig poit to prevet further damage to the machie. For heavy wear applicatios or abrasive materials welded o hard facig ca be applied to the rotors ad kife holders. Specially desiged Tugste Carbide blades ca be used to exted the kife life whe processig tires, MSW, or other cotamiated materials. 20

21 ad efficiet The ZSS / ZPS ad ZIS shredders beefit from the sturdy swig ram. The desig works without the eed for guide rails avoidig the risk of clockig ad wear. Two powerful hydraulic cyliders combied with the serrated ram plate esure a secure grip ad good igestio o all materials. The iteral ram desig o the ZIS series allows the cuttig chamber volume to be icreased while keepig a small footprit. This makes the ZIS ideal for shreddig big volume parts. The ZRS pipe shredders are equipped with a special feedig trough sized to take pipes up to 6 m legth. A powerful hydraulic ram forces the pipes ito the rotor. All shredders are equipped with a powerful two stage hydraulic system. This system esures maximum pressure whe feedig material ito the rotor ad high speeds o the backstroke ad ruig uder low load. Advaced egieerig great results 21

22 Techical specificatios overview All shredders have a sigle row of stator blades. Screes are available with differet holes desigs i sizes > 25 mms A B C D E x F G = Rotor width i mm All dimesios are i mm = Rotor diameter i mm H = legth = Drive capacity i kw I = height = Rotor kives i pcs J = width = Effective workig area i mm x mm = Weight approx. kg ZBS Series A / B 560 / / 310 C 11 18,5 D E x F 490 x x 830 G H I I J H J ZSS Series A / B C D E x F G 850 / / / / / x / / / / / x x x x x H I J

23 ZIS Series A / B C D E x F G 1200 / / / x / / / x x x H I J I H J ZHS Series A / B C D (34 x 34 mm) E x F G 850 / / / / /404 / / 404 / / / 2 x 90 2 x / / / / x x x x x x H I J I H J 23

24 Techical specificatios overview All shredders have a sigle row of stator blades. Screes are available with differet holes desigs i sizes > 25 mms A B C D E x F G = Rotor width i mm All dimesios are i mm = Rotor diameter i mm H = legth = Drive capacity i kw I = height = Rotor kives i pcs J = width = Effective workig area i mm x mm = Weight approx. kg ZXS Series A / B C D E x F G 1500 / / / x 75 2 x 90 2 x x x x H I J I H J 24

25 ZTS Series A / B C D E x F G 1560 / / / x 90 2 x 110 o request x x x / / / H I J I H J ZRS Series A / B C D G Biggest Pipe 800 / / / x 37 2 x 45 2 x /6500 x Ø x Ø x Ø 1200 H I J I H J 25

26 The product rage the right solutio GSL - Slow speed graulators GSE - Ecoomical graulators GSC/GST - Compact soudproofed graulators With more tha 70 years of experiece, ZERMA is oe of the leadig maufacturers of high quality size reductio machiery. From the small GSL slow speed graulators to the versatile GSH heavy duty graulators icludig small ad compact graulators with itegrated blower ad soudproofig. Specialized machies like the GSP pipe ad profile graulators ad ZERMA PM disc pulverizer systems for fie gridig applicatios. Addig a complete lie of shredders, startig with light shredders up to large heavy duty shredders. The rage i drive power goes from 2.2 kw up to 320 kw. With this wide rage of machies ZERMA covers the whole spectrum of plastic size reductio applicatios. 26

27 for ay applicatio GSH - Heavy duty graulators PM - Pulverizer ZERMA The Home of Size Reductio 27

28 Close to our customers North America Europe Easter Europe Middle East East Asia Cetral & South America South East Asia AMIS MASCHINEN-VERTRIEBS GMBH Im Rohrbusch Zuzehause Germay Phoe: Fax: South Africa amis.de Australia We reserve the right to make techical chages ad measuremet adjustmets. Ver /2016 / EN Images show i this brochure may also cotai optioal equipmet variats.

Single Shaft Shredder G X V P. Harness The Power of Nature. l l l

Single Shaft Shredder G X V P. Harness The Power of Nature. l l l Sigle Shaft Shredder l l l G X V P Haress The Power of Nature Head waste Wove bags Bales Drums Lumps Tyres E-waste Cardboard Pallets Paper Film Cables Purgigs Rubber Raffia Barrels PET Bottles MSW Pipes