Generation 5. A combination of power and functionality Model 6 Harbour Crane

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1 Geeratio 5 A combiatio of power ad fuctioality Model 6 Harbour Crae

2 Model 6 Harbour Craes High performace for higher hadlig rates I maritime ports it is reliable, ecoomical ad evirometally compatible hadlig machies that are i demad. More specifically, termial operators prefer versatile hadlig machies to sigle-purpose, custom-built oes. Gottwald Mobile Harbour Craes As electrically powered, uiversally applicable cargo-hadlig machies, Gottwald Mobile Harbour Craes provide the ideal solutio thaks to their broad rage of uses while, at the same time, offerig high hadlig performace with: cotaiers bulk materials geeral cargo ad heavy project loads. As well as their key characteristics: mobility versatility ecoomic efficiecy ad evirometal friedliess, these machies offer short delivery lead-times ad low specific ivest- met costs for the machie itself ad the quay ifrastructure. Wide rage of Harbour Craes The curret crae Geeratio 5, accordig to our philosophy You Name it, We Crae it, is based o Gottwald s pioeerig modular desig priciple which fully meets idividual customer requiremets for all the Harbour Craes made by Gottwald: Mobile Harbour Craes Portal ad Pedestal Craes Floatig Craes o Barges. The Model 6 crae features high-level performace ad top-of-the rage fuctioality a all-roud cargo-hadlig machie offerig uiversal capabilities ad, for termial operators, it is also a attractive alterative to custom-made equipmet. All-rouder to meet icreasig demads Model 6 is a uiversal high-performace crae for the growig challeges ad icreasig volumes of special ad multipurpose termials. Depedig o the cofiguratio, Model 6 is desiged for a liftig capacity of 125 t at a radius of up to 20 m ad 100 t at up to 24 m; it is also equipped for especially high hoistig speeds. 2

3 Model 6 Harbour Craes Desiged to be extremely robust, Model 6 Harbour Craes are iteded for high-performace applicatios ad, as a cosequece, very high hadlig rates, assured by liftig capacities of up to 125 t, workig radii of up to 51 m ad extremely high hoistig speeds of up to 120 m/mi. Added to this are the usual high crae classificatios, such as A7 for a 50-toe grab curve or A8 for a 40-toe grab curve. Ideal for hadlig cotaiers ad bulk materials Owig to these outstadig features, this crae model is maily desiged to service cotaier vessels up to the post-paamax size ad bulk carriers up to cape size class callig at uiversal ad special termials. Their applicatio rage icludes, i particular itesive, high-speed cotaier hadlig i both sigle-lift ad twilift modes ad professioal, cotiuous bulk hadlig uder extreme coditios. Model 6 is also suitable for termials performig a sigificat umber of heavy-load lifts. For high hadlig rates Model 6 offers iovative features to provide safe, ergoomic, ecoomical ad evirometally compatible crae operatio. This is demostrated by these features, amogst others: idividually steered axles, tight turig circles ad crab steerig to eable extremely accurate positioig automatio of may repetitive motios load guidace system with liear load motio, load atisway, poit-to-poit hadlig mode ad hoistig height limitig to assist the crae driver i achievig high hadlig rates possibility to coect to a exteral power supply ad fit a hybrid drive. Suitable for the followig: Cotaier vessel size Stadard Paamax Post-Paamax Capacity [TEUs] 1,000 2,500 3,000 4,500 6,000 9,600 Number of rows Beam [m] ~ 24 ~ 32 ~ 43 Bulk carrier size Hadymax Paamax Capesize Bulker Capacity [DWT] 50,000 80, ,000 Beam [m] ~ The types ad versatile variats of Model 6 Harbour Craes Crae type Variat Max. liftig capacities [t] Max. hoistig speeds [m/mi] Max. radii [m] 100* 50** G HMK (G HSK) (G HPK) 6507 l l l 6407 l l l l 6407 B l l l * Heavy-load operatio ** A7 classificatio, 40-t grab curve i A8 classificatio Please see the techical data sheet for complete data. 3

4 Electric drive techology for Harbour Craes Ecoomical & evirometally compatible Gottwald Harbour Craes use electrical drive techology, the eergy source most commoly foud i ports, which meas they are ecoomical ad ecologically compatible. Power is geerated by a efficiet, o-board diesel geerator with low fuel cosumptio, miimum exhaust ad oise emissios, which complies with the requiremets of EU Directive 2000/14/EC. Use of exteral power supplies The efficiecy of Gottwald drive systems icreases still further if the diesel geerator is bypassed ad the crae drives are powered directly with electricity from the harbour mais. Crae owers beefit both from the eergy recovered from the crae s lowerig ad brakig motios ad from the fact that exhaust gas emissios are zero ad oise emissios i the termial are also reduced. Iovative hybrid drives If the local quay ifrastructure does ot allow the crae to be coected to the harbour mais, the ew Gottwald hybrid drive, made up of: a o-board diesel geerator ad electrostatic short-term storage medium sigificatly improves the efficiecy of Gottwald Harbour Craes. The eergy recovered durig the crae s lowerig ad brakig actios is stored ad the made available to the crae s power system for the ext work cycle. Fuel savigs of up to 23.2%* have bee achieved. Eergy from storage media The short-term storage medium uses electro static wear ad frictio free double-layer capacitors (ultracaps), which: store the eergy as electricity so it does ot have to be coverted ad have a high efficiecy ratig have a high power desity ad cycle rate are ideally suited to the tough coditios of professioal crae operatio. Dyamic brake resistors Whe the o-board diesel geerator is used, eergy maagemet is improved by the use of dyamic brake resistors, resultig i fuel savigs of up to 15.2%*. * Achieved uder specific deploymet coditios ad based o experiece gaied from operatig a Gottwald Model 6 crae over a period of more tha oe year. Gottwald s Gree Rage future-orietated, iovative, sustaiable The eergy efficiecy of electrical drive techology is usurpassed. Apart from state-of-the-art diesel geerators it is, i particular, the use of exteral power ad hybrid drives that offers the highest potetial for sustaiable evirometal protectio ad reduced overheads. Dyamic brake resistors Ultracaps Diesel geerator Coectig craes directly to the termial s low or medium-voltage power supply provides these beefits: improved efficiecy reductios i overheads such as power ad maiteace zero exhaust emissios i the termial from these machies miimised oise pollutio. Where there is o exteral power supply o the quay, Gottwald s hybrid drive is the aswer: improved efficiecy reductio i fuel cosumptio i the double-digit percetage rage reduced exhaust emissios lower oise emissios as the diesel egie has quieter ruig characteristics. With its products ad drive cocepts, Gottwald is settig stadards i terms of evirometal sustaiability. 4

5 As a member of Gottwald s Geeratio 5 Harbour Crae family, Model 6 is also suitable for coectio to a exteral power supply ad ca be supplied with a hybrid drive 5

6 With the beefits typical of Geeratio 5 Model 6 Harbour Craes As with all Gottwald Geeratio 5 Harbour Craes, Model 6 also has umerous practical desig features. Permaetly play-free flage coectio ehaces rigidity ad accurate crae motios. Optimum power-cable feed, miimum cable loadig, ad log cable service life due to the torque-cotrolled cable reel. Lamps with high-itesity allow the crae operator to illumiate the etire work area. Tight turig circle ad crab steerig esure excellet maoeuvrability. Maiteace-free equaliser beams with vertical compesatio of up to 500 mm esure that the axle load is always evely distributed, eve o quays with ueve terrai. Chassis driver s cab as stadard. 6

7 Ladders for safe ascet to the tower head. Large platforms for easy access to all rope pulleys for maiteace work. 18.7t 28.1m 20.4m 35 t 10 m 41 m -12 m 36 m Visumatic is equipped with colour graphic symbols clearly represeted o a scree that act as a ituitive operator guidace system. Cab ergoomically desiged affordig the best possible comfort. High crae availability through ehaced diagostic possibilities via the Visumatic crae maagemet system. Excellet view of the job site thaks to the high tower cab positio. Eve better view of the vessel thaks to the forward-mouted cab (optioal). Prove H-type stabilisers automatic proppig system stabiliser pads chose for the particular coditios of the quay. Iterlockig stabiliser beams for reduced passage width. 7

8 A closer look at our iovative techology Model 6 Harbour Craes Top floor 2.5 m clear headroom Separate, large rooms for: - up to 2 hoists i various cofiguratios - hydraulic uit icludig tak - electrical equipmet Spacious stairway to the tower Hoist located at the rear of the superstructure: - to provide the best possible rope guidace beyod the tower - to reduce the overall crae weight Hoists Modular desig Arraged i a U-shape for easy accessibility ad heat removal Available i the cofiguratios 1 x 2 or 2 x 2 as required for the crae variat ad applicatio Sigle-layer rope coilig for miimal rope wear DC drive for smooth acceleratio ad deceleratio of the hoistig motio 8

9 Electrics room Electrical equipmet ad cotrol system Rectifier uits for 3phase to DC power coversio Clearly divided ito fuctio groups Diagostics pael to facilitate troubleshootig Heated ad air-coditioed Hydraulics uit 3phase drive axial pisto pump Supplies luffig cylider, travel gear, stabilisers, steerig ad brake systems with hydraulic oil. Cetral lubricatio systems Esures regular ad proper lubricatio of slew rig, boom root ad luffig cylider bearigs Optioally extedable to iclude chassis ad rope pulleys Piio lubricatio usig specialpurpose, high-performace grease via separate cetral lubricatio system (stadard o 4-rope grab craes, optioal o 2-rope craes) 9

10 Lower floor Diesel geerator Mouted o slide Day tak located ext to the geerator set; automatic refillig from the mai fuel tak i the chassis Sufficiet power to permit all crae fuctios to be performed simultaeously ad idepedetly of each other Drive power based o crae variat ad applicatio Stairways Easy access up the stairway to the chassis All stairways o the crae with 50 icliatio m clear headroom Separate, large rooms for: - diesel-geerator set - 2 slewig gear uits Spacious stairway to the upper floor Diesel-geerator set located at the rear of the superstructure to reduce overall crae weight.

11 O tyres, portals, fixed pedestals or barges The Model 6 Harbour Crae is a uiversally applicable cargo-hadlig machie which is based o a groudbreakig modular desig priciple. It is available o a rubber-tyred chassis, a rail-mouted portal or o a fixed pedestal. As a Floatig Crae it is mouted either o a fixed pedestal or a travellig portal which allows it to traverse the legth of the barge. Boom Towers short high with extesio Superstructure Chassis of a G HMK Mobile Harbour Crae Portal of a G HSK Portal Harbour Crae Slewig gear uits Modular desig The umber of uits is as required for the crae variat ad applicatio DC drives for smooth acceleratio ad deceleratio of the slewig motio Portal of a G HSK Portal Harbour Crae o a barge Barge of a G HPK Harbour Potoo Crae 11

12 Perfectly coceived By the techological leader i Mobile Harbour Craes Ivestmets i cargo-hadlig equipmet are depedet o the quay ifrastructure, which icludes the permissible groud loadigs, rail gauges, clearace heights ad ay existig power supply istallatios. Further key factors i the decisio to purchase professioal hadlig machies are the applicatio profile, liftig capacity, aual operatig hours ad delivery lead-time. Perfectly itegrated To eable Harbour Craes to be itegrated ito all maer of existig quay ifrastructures, Gottwald ca supply its machies with modified stabiliser pads for quays with reduced load-bearig capabilities ad craes with idividually tailored portals ad barges for use o arrow quays, special-purpose quays ad for hadlig cargo where there is o suitable quay. Turkey solutios Where a turkey hadlig solutio is required, Gottwald s rage of services icludes: plaig ad cosultig icludig simulatio for ew termials ad termial expasios peripheral systems such as hoppers, coveyor belts ad cotaier hadlig equipmet i the termial iterfaces betwee peripheral systems ad termial operatig systems complete Floatig Craes icludig maritime classificatio. Short delivery times Thaks to cosistet applicatio of its Advace Order Programme for Harbour Craes, which allows ample room for the iclusio of customerspecific wishes, Gottwald ca adhere to short delivery lead-times. Together with the comparatively low specific ivestmet costs for the crae ad ifrastructure, the rapid delivery is a cosiderable advatage over custombuilt sigle-purpose machiery. Log service life The aticipated umber of work cycles ad, as a result, the expected service life of Harbour Craes deped, amogst other thigs, o the itesity of crae operatio, the type of loadig ad the way the crae is desiged to deal with loads. To esure that, right from the outset, a ivestmet is made i the right crae with the required classificatio, Gottwald cofigures the crae joitly with the termial operator to match the iteded applicatio. 12

13 Gottwald Harbour Craes, icludig Model 6, ca quickly ad efficietly hadle all types of cargo with a broad rage of liftig gear 13

14 Reliable service Aroud the world, aroud the clock, all aroud the product As a subsidiary of Demag Craes AG, Gottwald ca draw o worldwide service to secure the highest possible availability of your cargo hadlig craes ad the value of your ivestmet. Itegrated i reliable service etworks, Gottwald ca provide professioal troubleshootig ad has implemeted a efficiet, two-stage support structure: First level support Gottwald has direct access to a global etwork of service cetres ad represetatives withi the Demag Craes Group, which eables us to orietate ourselves towards you, the customer, ad your eeds. Whe you purchase a Gottwald product, we ame a cotact resposible i your regio. Secod level support Our represetatives are supported globally by the Gottwald Service Competece Cetre (SCC) i Düsseldorf, Germay. The SCC provides help, especially with complex questios. Moder ebusiess solutios allow fault diagoses i real-time commuicatio. I specific emergecies, the SCC ca be reached o the global 24/7 hotlie: +49 (0) Service packages Crae trasport Istallatio ad commissioig Geeral overhauls Gottwald provides customer-orietated service for all its products for their etire service lifetimes. Professioal Crae Ispectios (PCI) Upgrades ad retrofits Repairs Spare parts supply 14

15 Productio facility Sales Service Sales ad service You ca fid the regularly updated cotact details for the cotiuously expadig global service etwork i the About Us sectio o the Gottwald website 15

16 Harbour Craes Lauchig ito professioal cargo hadlig HMK 170 E Mobile Harbour Crae Geeratio 5 The etry model for the 100-toe segmet Model 3 Harbour Crae Geeratio 5 High-performace, fuctioal ad compact Model 4 Harbour Crae Geeratio 5 Model 6 05/05.11 UK S+S Geeratio 5 Geeratio 5 Geeratio 5 Subject to chage without otice A combiatio of power ad fuctioality Model 6 Harbour Crae Hadlig performace with o compromises Model 7 Harbour Crae Performace that leads the field Model 8 Harbour Crae Gottwald Mobile Harbour Craes detailed product brochure for each model Mobile Harbour Craes Portal Harbour Craes Floatig Craes Versatile, ecoomical, ecologically compatible Gottwald Mobile Harbour Craes Right o track Gottwald Portal Harbour Craes O a wave of success Gottwald Floatig Craes Geeric brochures for Mobile Harbour Craes, Portal Harbour Craes ad Floatig Craes Gottwald Port Techology GmbH PO Box Düsseldorf, Germay Phoe: +49 (0) Fax: +49 (0) ifo@gottwald.com Gottwald Port Techology GmbH A subsidiary of Demag Craes AG