Hoshizaki America, Inc.

Transcription

1 Hoshizaki America, Inc. Modular Crescent Cuber Models KML-451MAH KML-451MWH A Superior Degree of Reliability PARTS LIST Number: Issued: Revised:

2 CONTENTS Auxiliary Codes... 3 Note About Ordering Parts... 3 Material Abbreviations... 4 A. Ice Cuber Assembly... 5 KML-451MAH... 5 KML-451MWH... 8 B. Refrigeration Circuit KML-451MAH KML-451MWH C. Water Circuit D. Control Box Assembly E. Label Location KML-451MAH KML-451MWH F. Top Panel Assembly G. Front Panel Assembly H. Accessories & Packaging

3 Auxiliary Codes KML-451MAH R-0 June 2006 S-1 January 2007 S-2 December 2007 T-0 January 2008 T-1 November 2008 T-2 December 2008 U-0 January 2009 U-1 August 2009 KML-451MWH R-0 June 2006 S-1 April 2007 S-2 December 2007 T-0 January 2008 U-0 January 2009 U-1 January 2009 Auxiliary Code Breakdown The auxiliary code is the first two characters in the serial number. The first character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates significant part changes within a year. Base is "0" and this number advances for each change. In cases where there is a letter in parentheses, this designates the month. This is the last character in the serial number. The series runs from "(A)" through "(M)" and the letter "(I)" is skipped. This designation is only included when identifying a parts change within an auxiliary code. Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3

4 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitrile -butadiene -styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel 4

5 A. Ice Cuber Assembly KML-451MAH R-0 to U-1 F a a 8 2 2a 1 D D1 E G 24 C R-0, S-1 B 13a a 6 For Thermostat, see "D. Control Box Assembly" b 20 G1 22a 15 S-2 and later 14 5

6 Title: A. Ice Cuber Assembly Index No. Description Model: KML-451MAH Material Or Model Number Part Number R-0 S-1 Required Number S-2 T-0 T-2 U-0 T-1 U-1 B Refrigeration Circuit - 1A1143A A1678A C Water Circuit - 1A1186A A1186A02 1-1A1186A04 1 D Control Box Assembly - 2A2541A A4901A01 1-2A4901A03 1 D1 T2 Screw 4 8 7P E Label Location - 3A3915A A5154A01 1-3A5480A01 1 F Top Panel Assembly - 3A1862A G Front Panel Assembly - 3A1859A G1 Truss Head Screw 4 8, SS 7C Evaporator Case HS A2113G Control Box Cover GS 3A a T2 Screw 4 8 7P Square Washer Brass Screw-Grounding Brass Junction Box Cover GS a T2 Screw 4 8 7P Thermostat Extension Bracket SS 4A A a Thumbscrew SS, ABS G Spacer PE Wire Saddle VWS4238-C 4A Bin Control Cover GS 3A0664G a Thumbscrew SS, ABS G Capillary Ring EP Rubber Top Insulation PP G Front Insulation - 2A0664G A4540A Side Panel (R) SS 2A2111G a T2 Screw 4 8, SS 7P Louver ABS 1A Push Retainer - 4A Air Filter ABS 2A2063G Bushing SR Gasket L=655 4A0808L Gasket L=190 4A0808L Gasket L=762 4A0808L Silicone Hose L= I

7 Title: A. Ice Cuber Assembly Index No. Description Model: KML-451MAH Material Or Model Number Part Number R-0 S-1 Required Number S-2 T-0 T-2 U-0 T-1 U-1 22 Bulb Holder - 3A a Thumbscrew G b NSF Plate - 4A4401G Gasket L=170 4A0808L Gasket L=112 4A0808L

8 A. Ice Cuber Assembly KML-451MWH R-0 to U-1 F a a a E 1 D D1 G 8 18 C 7 R-0, S-1 6a B For Thermostat, see "D. Control Box Assembly" 6 13a b G1 19a S-2 and later 8

9 Title: A. Ice Cuber Assembly Index No. Description Model: KML-451MWH Material or Model Number Part Number R-0 S-1 S-2 to U-0 U-1 U-1 (A-G) (H-M) B Refrigeration Circuit - 1A1144A A1679A C Water Circuit - 1A1186A A1186A02 1-1A1186A04 1 D Control Box Assembly - 2A2541A A4901A02 1-2A4901A04 1 D1 T2 Screw 4 8 7P E Label Location - 3A3916A A5155A01 1-3A5483A01 1 F Top Panel Assembly - 3A1862A G Front Panel Assembly - 3A1859A G1 Truss Head Screw 4 8, SS 7C Required Number 1 Evaporator Case - 2A2113G Control Box Cover GS 3A a T2 Screw 4 8 7P Square Washer BRASS Screw-Grounding BRASS Junction Box Cover GS a T2 Screw 4 8 7P Thermostat Extension Bracket SS 4A A a Thumbscrew SS, ABS G Spacer PE Wire Saddle VWS4238-C 4A Bin Control Cover GS 3A0664G a Thumbscrew SS, ABS G Capillary Ring EP RUBBER Top Insulation PP G Front Insulation PP 2A0664G Side Panel (R) SS 2A2111G a T2 Screw 4 8, SS 7P Bushing SR Gasket L=655 4A0808L Gasket L=190 4A0808L Gasket L=762 4A0808L Silicone Hose L= I Bulb Holder - 3A a Thumbscrew SS, ABS G b NSF Plate - 4A4401G

10 B. Refrigeration Circuit KML-451MAH R-0 to T-0, T-2, U-0 4 4a 11 11a a a a EXPANSION VALVE BULB DETAIL a 5b 5c 19 19a a 21b THERMISTOR DETAIL 10 10a 43 43a a a a 42 42a

11 B. Refrigeration Circuit KML-451MAH T-1, U a 4 4a a a a EXPANSION VALVE BULB DETAIL 5 5a 5b 5c a a 21b 37 THERMISTOR DETAIL 10 10a 43 43a a a 42 42a 11

12 Title: B. Refrigeration Circuit Index No. Description Model: KML-451MAH Material or Model Number Part Number R-0 to T-0 T-2 U-0 1 Condenser Support GS 3A a T2 Screw 4 8 7P Condenser S A a T2 Screw 4 8 7P Barrier GS 4A a T2 Screw 4 8 7P Shroud GS 3A0597G a T2 Screw 4 8 7P Compressor RS43C2E- 4A CAA-219 RST45C1E- 4A CAA-202 5a Spacer A b Grommet A c Bolt Terminal Cover - 4A2300F01 1-4A4479F Spring Clip - 4A2300F02 1-4A4479F Protector - 4A A Protector Holder Fan Motor Bracket GS 3A a Hex Head Bolt w/washer (LF) B Fan Motor 5KCP84 4A DFK148S 11a Self Locking Nut NO N21I Fan Blade AD10CW40 4A Drier C-03E126 4A Nylon Tie PLWP3H-TL Expansion Valve HFE-10NHDU-4 4A HFE-10NHDU-3 4A Holder/Expansion Valve-3/8 SS 3A Clamp SS Expansion Valve Cover PE FOAM 3A Evaporator Assembly - 2A0717G a T2 Screw P Valve Body-Hot Gas ATS-B7SHDU-2 4A Coil-Valve AMS-C12HDU-3 4A a Bolt - 4A3277F b Truss Head Screw 4 8 7C Pressure Switch ACB-1UB ACB-1UB T-1 U-1 Required Number 12

13 Title: B. Refrigeration Circuit Index No. Description Model: KML-451MAH Material or Model Number Part Number R-0 to T-0 T-2 U-0 T-1 U-1 23 Pressure Switch Bracket GS a T2 Screw 4 8 7P Strainer - 4A Bracket GS 4A a T2 Screw 4 8 7P Access Valve TCJ F20NHDU-1 27 Copper Tube (A)-High Side Copper 3A3789G01 1-2A4919G Copper Tube (C)-High Side Copper 3A3790G Copper Tube (B)-High Side 3A Copper Tube (D)-High Side Copper 3A3788G Copper Tube (E)-High Side Copper 3A A Copper Tube (A)-Hot Gas Copper 4A Copper Tube (B)-Hot Gas Copper 2A3691G Copper Tube (A)-Access Copper 3A3974G Valve Copper Tube-Access Valve 3A4783G Heat Exchanger Copper 2A3685G01 1-2A4894G Thermistor Holder-Thermistor Copper Insulation-Thermistor (A) PE FOAM Insulation-Thermistor (B) PE FOAM Insulated Rubber Tube EPDM 4A1008G Insulation Holder SS 3A A a T2 Screw 4 8 7P Cable Tie PLT2S-M Frame (A) GS 2A a T2 Screw 4 8 7P Frame (B) GS 3A a T2 Screw 4 8 7P Elbow COPPER 4A Elbow COPPER Insulation Tube L= Required Number 13

14 B. Refrigeration Circuit KML-451MWH R-0 to U a 22 22a a a a EXPANSION VALVE BULB DETAIL 3 3a a 2b 2c a 16b a 38 THERMISTOR DETAIL a a a a 17 17a 14

15 B. Refrigeration Circuit KML-451MWH U a 22 22a a a a EXPANSION VALVE BULB DETAIL a 2b 2c a a 16b 14 14a 38 THERMISTOR DETAIL a a a 17 17a 15

16 Title: B. Refrigeration Circuit Index No. Description Model: KML-451MWH Material or Model Number Part Number R-0 to U-0 U-1 1 Rear Panel (B) GS 3A0630G a T2 Screw 4 8 7P Compressor RS43C2E- 4A CAA-219 RST55C1E- 4A CAA-202 2a Spacer A b Grommet A c Bolt Terminal Cover - 4A2300F01 1-4A4376F01 1 3a Spring Clip - 4A2300F02 1-4A4376F Protector - 4A A Protector Holder Condenser HS A2359G a Hex Head Bolt w/washer (LF) B Condenser Support GS 2A a T2 Screw 4 8 7P Drier C-03E126 4A Nylon Tie PLWP3H-TL Expansion Valve HFE-10NHDU-4 4A HFE-10NHDU-3 4A Holder/Expansion Valve 3/8 SS 3A Clamp SS Expansion Valve Cover PE FOAM 3A Evaporator Assembly - 2A0717G a T2 Screw SS, P Valve Body-Hot Gas ATS- 4A B7SHDU-2 16 Coil-Valve AMS- 4A C12HDU-3 16a Bolt - 4A3277F b Truss Head Screw 4 8 7C Bracket GS 4A a T2 Screw 4 8 7P Pressure Switch ACB-2UB ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Strainer - 4A Access Valve Water Regulator V46DA-6 4A a Truss Head Screw 4 6 7C Required Number 16

17 Title: B. Refrigeration Circuit Index No. Description Model: KML-451MWH Material or Model Number Part Number R-0 to U-0 U-1 23 Male Connector BRASS 4A Copper Tube (A)-High Side Copper 3A3789G01 1-2A4919G Copper Tube (B)-High Side Copper 3A3812G01 1-3A Copper Tube (C)-High Side Copper 3A3813G Copper Tube (E)-High Side Copper 3A A Copper Tube (A)-Hot Gas Copper 4A Copper Tube (B)-Hot Gas Copper 2A3691G Copper Tube (A)-Access Copper 3A3974G Valve Copper Tube-Access Valve 3A4783G Copper Tube (A) Copper 3A2174G a T2 Screw 4 8 7P Copper Tube (B) Copper 3A2149G Heat Exchanger Copper 2A3685G01 1-2A4894G Elbow Copper Elbow Copper 4A Thermistor Holder-Thermistor Copper Insulation-Thermistor (A) PE Foam Insulation-Thermistor (B) PE Foam Insulated Rubber Tube EPDM 4A1008G Insulation Holder SS 3A A a T2 Screw 4 8 SS 7P Insulation Tube L= Insulation Tube L= Frame (A) GS 2A a T2 Screw 4 8 7P Frame (B) GS 3A a T2 Screw 4 8 7P Cable Tie PLT2S-M Required Number 17

18 C. Water Circuit KML-451MAH, KML-451MWH R-0 to U-1 (A-G) a a a 1 1a a a a a 26a b 23 23a 34 34a 18

19 C. Water Circuit KML-451MAH, KML-451MWH U-1 (H & later) a a a 1 1a a a a a 25 25a a 34 34a 35 19

20 Title: C. Water Circuit Index No. Description Model: KML-451MAH, KML-451MWH Material or Model Number Part Number 20 R-0 S-1 Required Number S-2 U-1 U-1 T-0 T-1 U-0 (A-G) (H-M) 1 Water Supply Pipe COPPER 4A0768G a T2 Screw 4 8 7P Rubber Gasket NR Water Valve Bracket GS a T2 Screw 4 8 7P Water Valve J U Spray Tube PE 1A Spray Guide PE Water Supply Tube PE 2A Plug - 4A Water Supply Tee SANTOPRENE 4A Flange EPDM Insulation (E) PE FOAM 4A Elbow SANTOPRENE 4A Connecting Pipe PE 3A Hose Clamp SS, 25 mm Cube Guide ABS 2A Pump Hose EPDM 4A Vinyl Hose L= Rubber Ring EPDM 4A Bypass Hose SANTOPRENE 4A Hose Clamp SS, 18 mm Solenoid Valve 207CB-GS DSVP12N-2LSX- 4A A-L1SR 20a Truss Head Screw 4 8 7C Solenoid Valve Bracket - 4A a T2 Screw 4 8 7P Solenoid Cover GS 4A a T2 Screw 4 8 7P Pump Motor OSP-B15BEJ16 2A PV-211BHZ1 4A a Truss Head Screw 4 16, SS 7C Thumbscrew SS, ABS G b Wellnut A Barrier - 4A a T2 Screw 4x8 SS 7P Float Switch A a T2 Screw 4x8 SS 7P Float Switch Bracket ABS a T2 Screw 4 12, SS 7P Float Switch Cover ABS 3A a T2 Screw 4 12, SS 7P Vinyl Hose L= Vinyl Hose L= Vinyl Hose L= Bushing OCB Wire Saddle - 4A Joint Pipe

21 Title: C. Water Circuit Index No. Description 34 Tooth Washer (Pump Motor Ground) 34a T2 Screw (Pump Motor Ground) 35 Insulation (A)-Pump Motor Bracket 36 Insulation (B)-Pump Motor Bracket Model: KML-451MAH, KML-451MWH Required Number Material or R-0 S-2 U-1 U-1 Model Number Part Number S-1 T-0 T-1 U-0 (A-G) (H-M) ZINC, M4 7R , SS 7P PE FOAM 4A A PE FOAM 4A Insulation (A1)-Bypass Hose NP 4A Insulation (A2)-Bypass Hose NP 4A Hose Clamp SS, 27 mm Hose Clamp SS, 20 mm Hose Clamp - 4A SS, 18 mm Drain POLYACETAL "O" Ring 1AP P Float Switch Spacer ABS 4A Pump Bracket - 2A4920G a Truss Head Screw 4 16, SS 7C

22 D. Control Box Assembly KML-451MAH, KML-451MWH R-0 to U a 6 6a 10 10a a a 13 13a a a

23 Title: D. Control Box Assembly Model: KML-451MAH, KML-451MWH R-0 to T-0 T-1 Material or T-2 U-1 U-1 Description Model Number Part Number U-0 (A-G) (H-M) 1 Control Box GS 3A2372G A Index No. 2 Capacitor-Run 15MFD, 370 VAC 35MFD, 440 VAC 3A Capacitor-Start MFD, 115 VAC 3A MFD, 3A VAC 4 Strap GS 4A a T2 Screw 4 8 7P Starter 3ARR3KC5M5 4A a T2 Screw 4 8 7P Relay-Drain LY2F 120 VAC a Tapping Screw Thermostat YTB-3U112 4A a Truss Head Screw 4 8 7C Toggle Switch 8966K Toggle Switch 8966K211 4A Transformer 26D285H 3A a T2 Screw 4 8 7P Control Board HOS001A 2A Board Support CBLS37-M 4A Magnetic Contactor VC a T2 Screw 4 8 7P Fuse AGC-10 4A Bushing OCB Bushing OCB Control Label PES FILM 4A Wire Saddle VWS4238-C 4A Capacitor-Fan Motor KML-451MAH 5 MFD, 250 VAC a T2 Screw KML-451MAH 7P Fuse Holder HTB 82I 4A Capacitor-Pump Motor 2.5 MFD, 4A VAC 21a T2 Screw 4 8 7P Required Number 23

24 E. Label Location KML-451MAH R-0 to U-1 3 A B View A 16 View B 24

25 Title: E. Label Location Index No. Description Model: KML-451MAH Material or Model Number Part Number R-0 to T-0 T-2 U-0 T-1 U-1 1 Emblem PETP FILM 4A Label-Penguin-HA (R) PETP FILM 4A Maintenance Label PVC FILM 3A A Wiring Label PVC FILM 3A A A Nameplate PES FILM 2A A A Instruction Sheet PAPER 2A Manual Label PVC FILM 4A Tag-Warning: Electrical PAPER Connection 9 Label-R404A PES FILM 4A Caution Label (F) PVC FILM Caution Label (K) PVC FILM Label-Air Filter PETP FILM Instruction Label PVC FILM Rating Label PES FILM 2A A A Label-Control Board PVC FILM 3A Label-Fuse PVC Film 4A Label-Alarm PVC Film 4A Required Number 25

26 E. Label Location KML-451MWH R-0 to U-1 3 A 1 12 B View A 14 View B 26

27 Title: E. Label Location Index No. Description Model: KML-451MWH Material or Model Number Part Number R-0 to U-0 U-1 U-1 (A-G) (H-M) 1 Emblem PETP FILM 4A Label-Penguin-HA (R) PETP FILM 4A Maintenance Label PVC FILM 3A A Wiring Label PVC FILM 3A A A Nameplate PES FILM 2A A A Instruction Sheet PAPER 2A Manual Label PVC FILM 4A Tag-Warning: Electrical PAPER Connection 9 Label-R404A PES FILM 4A Caution Label (K) PVC FILM Instruction Label PVC FILM Rating Label PES FILM 2A A A Label-Control Board PES FILM 3A Label-Fuse PVC Film 4A Label-Alarm PVC Film 4A Required Number 27

28 F. Top Panel Assembly KML-451MAH, KML-451MWH R-0 to U Title: F. Top Panel Assembly Index No. Description Model: KML-451MAH, KML-451MWH Material or Model Number Part Number 1 Top Panel SS 2A Gasket PVC Gasket (A) NORMOUNT V Insulation PE FOAM R-0 to U-1 Required Number 28

29 G. Front Panel Assembly KML-451MAH, KM-451MWH R-0 to U Title: G. Front Panel Assembly Model: KML-451MAH, KML-451MWH R-0 to U-1 Index No. Description Material or Model Number Part Number 1 Front Panel (A) KML-451MAH 2A A KML-451MWH SS 2 Foam Seal L=370 4A0661L Foam Seal L=250 4A0661L Foam Seal L=370 4A1163L Foam Seal L=190 4A1163L01 1 Required Number 29

30 H. Accessories & Packaging KML-451MAH, KML-451MWH R-0 to U-1 Title: H. Accessories & Packaging Index No. Description Model: KML-451MAH, KML-451MWH Material or Model Number Part Number 1 Instruction Manual PAPER 91A1BG10C 1 2 Universal Brace GS 4A a Hex Head Bolt 5 12, SS 7B R-0 to U-1 Required Number - Packaging - 2A2126A01 30