Hoshizaki America, Inc.

Transcription

1 Hoshizaki America, Inc. Modular Crescent Cuber Models KM-1340MAH KM-1340MWH KM-1340MRH A Superior Degree of Reliability PARTS LIST Number: Issued:

2 CONTENTS Auxiliary Codes... 3 Note About Ordering Parts... 3 Material Abbreviations... 4 A. Ice Cuber Assembly... 5 KM-1340MAH... 5 KM-1340MWH... 7 KM-1340MRH... 9 B. Refrigeration Circuit KM-1340MAH KM-1340MWH KM-1340MRH C. Water Circuit KM-1340MAH, KM-1340MWH, KM-1340MRH D. Control Box Assembly KM-1340MAH, KM-1340MWH, KM-1340MRH E. Label Location KM-1340MAH KM-1340MWH KM-1340MRH F. Pump Motor Assembly KM-1340MAH, KM-1340MWH, KM-1340MRH G. Accessories KM-1340MAH, KM-1340MWH, KM-1340MRH

3 Auxiliary Codes KM-1340MAH Q-0 October 2005 R-0 February 2006 KM-1340MWH Q-0 October 2005 R-0 February 2006 KM-1340MRH Q-0 October 2005 R-0 February 2006 Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3

4 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel AUXILIARY CODE K-0 Designates the year. "K" indicates the year Years progress or regress in alphabetical order. "J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped. Designates significant part changes within the same year for this model. Base is 0 and this number advances for each change. Example: P-1 "P" indicates "1" indicates the first significant part change for

5 A. Ice Cuber Assembly KM-1340MAH Q-0, R a E D1 2 2a 18 D 3 3a 12 C a B 15 24a a

6 Title: A. Ice Cuber Assembly Index No. Description Model: KM-1340MAH Material or Model Number Part Number B Refrigeration Circuit - 1A1092A01 1 C Water Circuit - 1A0094A06 1 D Control Box Assembly - 2A2522A01 1 D1 T2 Screw 4 8 7P E Label Location - 2A3637A01 1 Q-0 R-0 Required Number 1 Evaporator Case - 1A0602G Control Box Cover GS 3A a T2 Screw 4 8 7P Frame (F) a T2 Screw 4 8 7P Square Washer BRASS Screw - Grounding BRASS Bushing SR Junction Box Cover GS a T2 Screw 4 8 7P Bushing EPDM Foam Seal L=700 4A0661L Barrier - 3A a T2 Screw 4 8 7P Wire Saddle - 4A Wire Saddle - 4A Top Insulation ABS, PE G Front Insulation ABS, PE G Side Panel (R) SS 2A2165G Top Panel 3A1941A01, SS 17 Gasket 3A1941A01, PVC 2A Wire Saddle - 4A Louver (A) ABS 1A Push Retainer - 4A Air Filter (A) ABS 2A2062G Spacer PE Bulb Holder G Bulb Holder a FT Screw SS, F Front Panel SS 2A a Truss Head Screw 4 8, SS 7C Gasket L=762 4A0808L02 1 6

7 A. Ice Cuber Assembly KM-1340MWH Q-0, R a E 10 D1 2 2a 17 D 5 7 7a 18 C a B 14 20a 22 15a

8 Title: A. Ice Cuber Assembly Index No. Description Model: KM-1340MWH Material or Model Number Part Number B Refrigeration Circuit - 1A1096A01 1 C Water Circuit - 1A0094A06 1 D Control Box Assembly - 2A2522A01 1 D1 T2 Screw 4 8 7P E Label Location - 2A3638A01 1 Q-0 R-0 Required Number 1 Evap. Case HS A0602G Control Box Cover GS 3A a T2 Screw 4 8 7P Square Washer BRASS Screw - Grounding BRASS Bushing SR Junction Box Cover GS a T2 Screw 4 8 7P Frame (F) GS a T2 Screw 4 8 7P Top Panel (3A1941A01), SS 2A Gasket PVC Wire Saddle VWS4274-C 4A Wire Saddle VWS4218-C 4A Top Insulation ABS, PE G Front Insulation ABS,PE G Side Panel (R) SS 2A2165G Front Panel (A) SS 2A a Truss Head Screw 4 8, SS 7C Barrier GS 3A a T2 Screw 4 8 7P Wire Saddle VWS42105-C 4A Wire Saddle VWS4238-C 4A Bulb Holder SS G Bulb Holder ABS a FT Screw 4 10, SS 7F Spacer PE Bushing EPDM Gasket L=762 4A0808L02 1 8

9 A. Ice Cuber Assembly KM-1340MRH Q-0, R a D E 2a 3 D 3a 23 C a B 15 22a a 9

10 Title: A. Ice Cuber Assembly Index No. Description Model: KM-1340MRH Material or Model Number Part Number B Refrigeration Circuit - 1A1100A01 1 C Water Circuit - 1A0094A06 1 D Control Box Assembly - 2A2522A01 1 D1 T2 Screw 4 8 7P E Label Location - 2A3636A01 1 Q-0 R-0 Required Number 1 Evap. Case - 1A0602G Control Box Cover GS 3A a T2 Screw 4 8 7P Frame (F) GS a T2 Screw 4 8 7P Square Washer BRASS Screw - Grounding BRASS Bushing SR Junction Box Cover GS a T2 Screw 4 8 7P Spacer PE Bushing EPDM Top Panel (3A1941A01), SS 2A Gasket PVC Wire Saddle VWS4274-C 4A Top Insulation ABS, PE G Front Insulation ABS,PE G Side Panel (R) SS 2A2165G Front Panel (A) SS 2A a Truss Head Screw 4 8, SS 7C Wire Saddle VWS4218-C 4A Barrier GS 3A a T2 Screw 4 8 7P Wire Saddle VWS42105-C 4A Bushing SR Bulb Holder SS G Bulb Holder ABS a FT Screw 4 10, SS 7F Wire Saddle VWS4238-C 4A Gasket L=762 4A0808L

11 B. Refrigeration Circuit 1/2 KM-1340MAH Q-0, R-0 2 2a 2b 12 12a 12b a 6 6a 7 7a 4 4a a a a 4a 7a 18 18a 18b 22 22a 11

12 B. Refrigeration Circuit 2/2 KM-1340MAH Q-0, R a a a 24 24a 17 17a a 24 24a a 3b 3c 9 9a Detailed Expansion Valve Bulb Attachment Detailed Thermistor Attachment 12

13 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MAH Material or Model Number Part Number 1 Condenser - 1A a T2 Screw 4 8 7P Shroud GS 2A3654G01 1 2a T2 Screw 4 8 7P Q-0 R-0 2b Truss Head Screw 5 8 7C Compressor CS14K6E- 4A PFV-237 3a Grommet b Spacer c Bolt Fan Motor Bracket GS 2A a Hex Head Bolt w/washer (LF) B Frame (C) - 3A a T2 Screw 4 8 7P Fan Motor 5KCP84DFK148S 4A a Self-locking Nut No N21I Capacitor 5MFD, 250V a T2 Screw 4 8 7P Fan Blade AD10CW Drier C-03E126 4A a Nylon Tie PLWP3H-TL Expansion Valve HFE-15NHD-2 4A Expansion Valve Cover PE FOAM 3A Evaporator G a Truss Head Screw SS, 4 8 7C b T2 Screw SS, 4 8 7P Thermistor Holder - Thermistor COPPER Insulation - Thermistor PE FOAM Cable Tie PLT25-M Barrier (B) GS 4A a T2 Screw 4 8 7P Frame - 3A0350G a FT Screw SS, F b T2 Screw 4 8 7P Pressure Switch ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Hot Gas Valve Bracket GS a T2 Screw 4 8 7P Line Valve Bracket GS 4A a T2 Screw 4 8 7P Valve Body a Bolt F Coil - Valve ABS HD-2 24a Truss Head Screw 4 8 7C Required Number

14 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MAH Material or Model Number Part Number 25 Copper Tube (A) High Side COPPER 2A1663G Copper Tube (B) High Side COPPER 2A3561G Copper Tube (C) High Side COPPER 3A Copper Tube Line Valve COPPER 4A Heat Exchanger - 1A1094G Copper Tube (L) Low Side COPPER 2A3628G Copper Tube (R) Low Side COPPER 2A3629G Copper Tube - Hot Gas COPPER 3A3491G Check Valve SKC A Strainer Copper Tube Access Valve COPPER 3A1518G Access Valve Holder/Exp. Valve 3/8-3A Clamp Insulated Rubber Tube G Insulation Holder - 3A a T2 Screw SS, 4 8 7P Insulation Insulation Tube L= Clamp - 4A Q-0 R-0 Required Number 14

15 B. Refrigeration Circuit 1/2 KM-1340MWH Q-0, R-0 8 8a 8b a a a 2 2a 2b 16 16a 15

16 B. Refrigeration Circuit 2/2 KM-1340MWH Q-0, R a a 1b 17 17a 18 18a a a a 3b 3c a a 18 18a Detailed Expansion Valve Bulb Attachment Detailed Thermistor Attachment 16

17 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MWH Material or Model Number Part Number 1 Rear Panel - 3A1485G01 1 1a FT Screw SS, 4 8 7F b T2 Screw 4 8 7P Frame - 3A0350G01 1 2a FT Screw SS, 4 8 7F Q-0 R-0 2b T2 Screw 4 8 7P Compressor CS14K6E- 4A PFV-237 3a Grommet b Spacer c Bolt Frame (C) - 3A a T2 Screw 4 8 7P Drier C-03E126 4A a Nylon Tie PLWP3H-TL Expansion Valve HFE-15NHD-2 4A Expansion Valve Cover PE FOAM 3A Evaporator G03 1 8a Truss Head Screw SS, 4 8 7C b T2 Screw SS, 4 8 7P Thermistor Holder - Thermistor COPPER Insulation - Thermistor PE FOAM Cable Tie PLT25-M Pressure Switch ACB-2UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Hot Gas Valve Bracket GS a T2 Screw 4 8 7P Line Valve Bracket - 4A a T2 Screw 4 8 7P Valve Body a Bolt F Coil - Valve ABS HD-2 18a Truss Head Screw 4 8 7C Condenser HS A2359G a Hex Head Bolt w/washer (LF) B Water Regulator V46DA-6B 4A a Truss Head Screw 4 6 7C Male Connector 48F-8-6 4A Copper Tube (A) COPPER 4A3857G Copper Tube (B) COPPER 3A2373G Copper Tube (A) High Side COPPER 2A3575G Copper Tube (B) High Side COPPER 4A3888G Copper Tube (C) High Side COPPER 3A2374G01 1 Required Number 17

18 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MWH Material or Model Number Part Number 27 Copper Tube - Line Valve COPPER 4A Heat Exchanger - 1A1121G Copper Tube (L) - Low Side COPPER 2A1666G Copper Tube (R) - Low Side COPPER 2A1667G Copper Tube - Hot Gas COPPER 3A0213G Copper Tube (J) COPPER 3A1482G Check Valve - 4A Strainer Copper Tube Access Valve COPPER 3A2375G Access Valve Holder/Exp. Valve 3/8-3A Clamp Insulation Tube L= Insulated Rubber Tube G Insulation Holder - 3A a T2 Screw SS, 4 8 7P Insulation Clamp - 4A Q-0 R-0 Required Number 18

19 B. Refrigeration Circuit 1/2 KM-1340MRH Q-0, R-0 8 8a 8b a a a 2 2a 2b 17 17a 19

20 B. Refrigeration Circuit 2/2 KM-1340MRH Q-0, R a 18 18a 19 19a a 1b a a a 3 3a 3b 3c a 18 18a 19 19a Detailed Expansion Valve Bulb Attachment 20 Detailed Thermistor Attachment

21 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MRH Material or Model Number Part Number 1 Rear Panel G03 1 1a FT Screw SS, 4 8 7F b T2 Screw 4 8 7P Frame - 3A0350G01 1 2a FT Screw SS, 4 8 7F Q-0 R-0 2b T2 Screw 4 8 7P Compressor CS14K6E- 4A PFV-279 3a Grommet b Spacer c Bolt Frame (C) - 3A a T2 Screw 4 8 7P Drier C-03E126 4A a Nylon Tie PLWP3H-TL Expansion Valve HFE-15NHD-2 4A Expansion Valve Cover PE FOAM 3A Evaporator G03 1 8a Truss Head Screw SS, 4 8 7C b T2 Screw SS, 4 8 7P Thermistor Holder - Thermistor COPPER Insulation - Thermistor PE FOAM Cable Tie PLT25-M Receiver Tank RR MN a Hex Head Bolt w/washer (LF) B Pressure Switch ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Hot Gas Valve Bracket GS a T2 Screw 4 8 7P Line Valve Bracket GS 4A a T2 Screw 4 8 7P Valve Body a Bolt F Coil - Valve ABS HD-2 19a Truss Head Screw 4 8 7C Copper Tube (A) High Side COPPER 2A3575G Copper Tube (B) High Side COPPER 4A3854G Copper Tube (D) High Side COPPER 3A3717G Copper Tube (E) High Side COPPER 2A3652G Copper Tube Line Valve COPPER 4A Heat Exchanger - 1A1121G Copper Tube (L) Low Side COPPER 2A1666G Copper Tube (R) Low Side COPPER 2A1667G01 1 Required Number 21

22 Title: B. Refrigeration Circuit Index No. Description Model: KM-1340MRH Material or Model Number Part Number 28 Copper Tube - Hot Gas COPPER 3A0213G Check Valve SKC A Strainer Copper Tube Access Valve COPPER 3A1518G Access Valve Coupling G Tube Holder - L a T2 Screw 4 8 7P Coupling - 4A3887G Tube Holder - S a T2 Screw 4 8 7P Holder/Exp. Valve 3/8-3A Clamp Insulation Tube L= Insulated Rubber Tube G Insulation Holder - 3A a T2 Screw SS, 4 8 7P Insulation Clamp - 4A Q-0 R-0 Required Number 22

23 C. Water Circuit KM-1340MAH, KM-1340MWH, KM-1340MRH Q-0, R a a a a 34a a a a 49a F1 F 23

24 Title: C. Water Circuit Index No. Description Model: KM-1340MAH, KM-1340MWH, KM-1340MRH Material or Model Number Part Number F Pump Motor Assembly (S-0731) A01 1 F1 Hex Head Bolt w/washer (LF) SS, B Q-0 R-0 Required Number 1 Water Supply Pipe COPPER 4A0768G01 1 1a T2 Screw 4 8 7P Rubber Gasket NR Water Valve Bracket GS a T2 Screw 4 8 7P Water Valve J U Valve Housing Drain Hose Clamp SS, 18MM Spray Tube PE 1A Spray Tube PE 1A Spray Guide (A) PE Plate SS 3A a T2 Screw SS, P Cube Guide (A) ABS Cube Guide (B) ABS Thumbscrew ABS, SS G Vinyl Hose L= Hose (A) EPDM Hose Clamp SS, 25MM Holder PP Distributor ABS Plug Santoprene 4A Drain Hose EPDM Hose Clamp SS, 27MM Drain Valve (B) ABS 3A a T2 Screw SS, P "O" Ring 1AG G Spring SS Valve Seat EPDM Hose (C) EPDM Overflow Cap ABS Overflow Pipe ABS "O" Ring - 4A Connector Float Switch EPDM Float Switch A a Truss Head Screw SS, 4 8 7C Connector ABS Rubber Ring TSE2571-5U Collar ABS a T2 Flat Head Screw SS, P Spring SS Vinyl Hose L=

25 Title: C. Water Circuit Index No. Description Model: KM-1340MAH, KM-1340MWH, KM-1340MRH Material or Model Number Part Number 37 Vinyl Hose L= Tee EPDM 4A Flange EPDM Silicone Hose L= I Bypass Hose EPDM Corner Insulation (A) PE FOAM Corner Insulation (B) PE FOAM Male Adaptor (442137A01) "O" Ring 7611-P Ball Valve Valve Holder GS 3A a FT Screw 4 8 7F Micro Switch V7-1C17D A a Tapping Screw Handle JH a T2 Screw 4 8 7P Vinyl Hose L= Silicone Hose L= I Water Supply Tube PE 2A Water Supply Tube PE 2A Q-0 R-0 Required Number 25

26 D. Control Box Assembly KM-1340MAH, KM-1340MWH, KM-1340MRH Q-0, R a 8a a a a 12 12a

27 Title: D. Control Box Assembly Index No. Description 1 Capacitor - Starting MFD, 250V Model: KM-1340MAH, KM-1340MWH, KM-1340MRH Material or Model Number Part Number Q-0 R-0 3A Capacitor - Run 35MFD, 370V 3A Strap GS 4A a T2 Screw 4 8 7P Starter A a T2 Screw 4 8 7P Magnetic Contactor VC Bracket BW F01 1 6a T2 Screw 4 8 7P Capacitor - Pump 10MFD, 250V a T2 Screw P Transformer 26D285H 3A a T2 Screw 4 8 7P Controller Board - 2A Board Support CBLS37-M 4A Control Label 4A Thermostat YTB-3U113 4A a Truss Head Screw 4 6 7C Toggle Switch 8966K p Plug Housing P p Plug Housing P (RED) p Receptacle Housing R p Receptacle Housing R1 (RED) Bushing SB Bushing OCB Bushing SB Control Box GS 2A2524G Bushing OCB Fuse Holder HTB821 4A Fuse AGC-10 4A Required Number Note: Capacitor - Fan for KM-1340MAH See the Refrigeration Circuit in this manual. Capacitor - Fan for KM-1340MRH Refer to the condenser unit parts list. 27

28 E. Label Location KM-1340MAH Q-0, R Rear Panel 8 Control Box 17 28

29 Title: E. Label Location Index No. Description Model: KM-1340MAH Material or Model Number Part Number 1 Emblem - 4A Label - Alarm PVC FILM 4A Label - Penguin (R) PETP FILM 4A Label - Air Filter PETP FILM Maintenance Label PVC FILM Caution Label (F) PVC FILM Caution Label (K) PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Tag - Warning: Electrical Connection Q-0 R-0 PAPER Instruction Label PVC FILM Manual Label - Bin Control PVC FILM Label - R404A PES FILM 4A Caution Label PVC FILM Operation Label - Valve PVC FILM Manual Label PVC FILM Rating Label - 2A Label - Control Board - 3A Label - Fuse - 4A Required Number 29

30 E. Label Location KM-1340MWH Q-0, R Rear Panel Control Box 15 30

31 Title: E. Label Location Index No. Description Model: KM-1340MWH Material or Model Number Part Number 1 Emblem - 4A Label - Alarm PVC FILM 4A Label - Penguin (R) PETP FILM 4A Maintenance Label PVC FILM Caution Label (K) PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Tag - Warning: Electrical Connection Q-0 R-0 PAPER Instruction Label PVC FILM Manual Label - Bin Control PVC FILM Label - R404A PES FILM 4A Caution Label PVC FILM Operation Label - Valve PVC FILM Manual Label PVC FILM Rating Label - 2A Label - Control Board - 3A Label - Fuse - 4A Required Number 31

32 E. Label Location KM-1340MRH Q-0, R Control Box Rear Panel 32

33 Title: E. Label Location Index No. Description Model: KM-1340MRH Material or Model Number Part Number 1 Emblem - 4A Label - Alarm PVC FILM 4A Label - Penguin (R) PETP FILM 4A Maintenance Label PVC FILM Caution Label (K) PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Tag - Fan Motor Leads - 4A Tag - Warning: Electrical Connection Q-0 R-0 PAPER Instruction Label PVC FILM Manual Label - Bin Control PVC FILM Label - Fuse - 4A Label - R404A 4A Caution Label PVC FILM Operation Label - Valve PVC FILM Manual Label PVC FILM Rating Label - 2A Label - Control Board - 3A Caution - Remote Label - 4A Caution Label (H) Required Number 33

34 F. Pump Motor Assembly KM-1340MAH, KM-1340MWH, KM-1340MRH Q-0, R-0 2a 1 2b 2c 2d 2e 8a b Title: F. Pump Motor Assembly Index No. Description Model: KM-1340MAH, KM-1340MWH, KM-1340MRH Material or Model Number Part Number 1 Pump Motor M91A60SP201 2U Pump Flange PC a Hexagon Bolt SS, B b Tooth Washer SS, M6 7R c Flat Washer SS, M6 7F d Split Lock Washer SS, M6 7L e Nut SS, M6 7N Pump Motor Bracket SS Mechanical Seal (R) HKU90-J9001Ø8 4A Packing EPDM Impeller ABS Pin SS 4A Pump Housing ABS a Hexagon Bolt SS, B b Flange Nut SS, M4 7J Q-0 R-0 Required Number

35 G. Accessories KM-1340MAH, KM-1340MWH, KM-1340MRH Q-0, R a Title: G. Accessories Index No. Description Model: KM-1340MAH, KM-1340MWH, KM-1340MRH Material or Model Number Part Number 1 Instruction Manual PAPER 91A1OG10A 1 2 Universal Brace GS 4A a Hex Head Bolt SS, B Thumbscrew ABS, SS G10 2 Q-0 R-0 Required Number 35