Flexible, Adaptable Aerospace Manufacturing Assembly and Project Management Solutions Creative Challenge
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1 Flexible, Adaptable Aerospace Manufacturing Assembly and Project Management Solutions Creative Challenge February 2018
2 1. Company Overview 1-1. Global Location & Capabilities 1-2. History 1-3. Executives 1-4. Facilities and Expansion 2. Business Portfolio 2-1. Kencoa Korea Machining Business Assembly Business MRO Business Raw Material Supply Business 2-2. Kencoa USA Structure Part Business Engine Part Business 3. Value Proposition - Global Project Management Capabilities - Total Solution Provider Capability - Massive Facilities with Local Inventory Management
3 1. Company Overview Global Location & Capabilities History Executives Facilities & Expansion
4 1-1. Global Location & Capabilities Kencoa Korea Kencoa USA Business Assembly Machining MRO, R&D CALIFORNIA METAL Business Raw Material Business Machining Sheet Metal Fabrication Sacheon Certification AS 9100/ AS 9120 Spirit KAI KAL Hanwha Doosan Customer Certification AS 9100 Customer Lockheed Martin Boeing NASA California Georgia Certification AS 9100 Customer Lockheed Martin Boeing Spirit Gulfstream Pratt & Whiney KencoaKorea 와 KencoaUSA 상호간기술지원체계구축 사업규모, 특성에따라효율적인사업배분으로생산성향상및원가절감 한국과미국간의유기적인 Inventory Storage 관리 4
5 1-2. History Kencoa Korea Kencoa Aerospace Corporation 법인등록및공장설립 ( 경남사천 ) - AS 9100 품질인증획득 KAI, Korean Air, Hanwha 및 Doosan 협력업체등록 - KT-100 제작증명소지자공급업체인증 - 기업부설연구소설립 창원국방과학기술원원소재공급사인증 AS 9120 품질인증획득 - Boeing 협력업체등록 - Kencoa Aerospace LLC 인수합병 (Georgia, USA) Spirit Flap Track 사업수주 Lockheed Martin 협력업체등록 Kencoa USA 미국조지아주, HGMC (Kencoa Aerospace LLC 전신 ) Boeing, Lockheed Martin 사업수주 - Gulfstream Business Jet 사업수주 - 미국국방부사업수주 Lockheed Martin C-130 사업수주 - Boeing C-17 사업수주 Lockheed Martin F-22, P-3, F-15, F-18 사업수주 Boeing 우수공급업체수상 Lockheed Martin 우수공급업체수상 5
6 1-3. Executives Kencoa Aerospace Kenneth Minkyu Lee C E O Jae-bock Park President Kencoa Korea Jae-hanJung C O O (Ret.) Lt. General Korea Air Force Verify Source inspection Francis Charbonneau Vice President Kencoa USA Stephen Pritchett Plant Manager USC MBA (Univ. of Southern California ) 22 Years of Aerospace Supply Chain Specialist Wayne State University, BA, MBA The University of Michigan, Physics Boeing Production Manager Background 6
7 1-4. Facilities and Expansion Kencoa Korea: 142 명 / 15,000 평 1. 직원수 : 142 => 직접 : 88/ 간접 : 부지및확장성 구분 위치 총부지 현재설비규모 여유부지 1 사업장 사천, 일반산업단지 10,000평 2,800평 7,200평 2 사업장 사천, 종포산업단지 5,000평 - 5,000평 Total 15,000평 2,800평 12,200평 Kencoa USA : 65 명 / 40,000 평 1. 직원수 : 65 => 직접 : 43/ 간접 : 부지및확장성 구분 위치 총부지 현재설비규모 여유부지 1 사업장 Georgia( 미국 ) 40,000평 2,200평 22,500평 7
8 2. Business Portfolio Korea Machining Business Assembly Business MRO Business Raw Material Supply Business
9 Machining Business Kencoa Korea Spirit B737 Structure Part Machining Customer: Spirit Supplier Chain Registration Completed in 2017 Work Scope Hard Metal(Steel) Forging Machining & Sub Assembly Aluminum Extrusion Machining 9
10 Machining Business Kencoa Korea Part Machining Experiences Helicopter Air Conditioner Part Helicopter Air Conditioner Part Ventilator Impeller Ventilator Duct Helicopter Wheel Tower Blade Adapter Avionics Equipment 10
11 Machining Equipment Kencoa Korea 5-Axis MCT (1 unit) 5-Axis MCT (3 units) VCF850/ Doosan (1unit) Max Size: 4 Axis: 3,000 x 850 x 850 mm/ Axis: 850 x 850 x 750 mm/ 12,000 rpm VC630/ Doosan (3unit) Max Size : 650 x 765 x 520 mm 20,000 rpm 3-Axis MCT #1 3-Axis MCT #2 CNC Turning #1 CNC Turning #2 DVM500/ Doosan (1unit) Max Size : 1,020 x 540 mm 20,000 rpm Mynx9500/ Doosan (1unit) Max Size : 2,500 x 950 x 850 mm 6,000 rpm Lynx200/Doosan (1unit) Max Size : 175 x 330 mm Max Dia : 320 mm π / 6,000 rpm PUMA GT2100/ Doosan (1unit) Max Size : 230 x 580 mm Max Dia : 380 mm π/4,500 rpm 11
12 Quality Assurance Equipment Kencoa Korea CMM Linear Height LH-600 Hexagon(Global 9158) Measure Range: 900 x 1,500 x 800 mm MITUTOYO LINEAR HEIGHT LH L/600 μm Check Master Roughness Profile Tester Digimatic Holtest #1 Digimatic Holtest #2 Mitutoyo Check Master 600 Measure Range: 10 L 610 SM Metrology Sys/ WARPsurf Measure Range: 2.36 inch Resolution: μm Mitutoyo 3-Point Holtest Master 5.8 ~ 12 mm ( mm) Mitutoyo 3-Point Holtest Master 12~20 mm ( mm) 12
13 Assembly Business (1/3) Kencoa Korea B777 Fixed Leading Edge Inboard Customer: KAI/ Boeing Drop Shipping to Boeing Sub Assembly Fastening Packaging Delivery 13
14 Assembly Business (2/3) Kencoa Korea B767 Kit Customer: Korean Air/ Boeing B767 LOBE Frame Customer: Korean Air/ Boeing Starting Business in 2017 A320 Sharklets Customer: Korean Air/ Airbus Starting Business in 2017 A321 Emergency Door Panel Customer: KAI/ Airbus Off-Site Work at KAI 14
15 Assembly Business (3/3) Kencoa Korea KUH Mechanical Flight Control System Customer: Hanwha Pedal, Bay, and Quadrant parts KUH AFT Fuselage Customer: Korean Air Side Skin, Tail Boom, STBL Assembly KT-100 Primary Trainer Customer: KAI/ Korea Air Force 1 st SME to Assemble Complete Aircraft Assembly, System Integration, Paint MUAV Customer: Korean Air Off-Site Work at Korean Air 15
16 MRO Business Kencoa Korea P3-C Customer: Korean Air Work Scope: Avionics System Upgrade Contracted Business UH-60 Customer: Korean Air Work Scope: Structure Upgrade Contracted Business CH-47 Customer: Korean Air Work Scope: Avionics System Upgrade Contracted Business CH-53 Customer: Korean Air Work Scope: Structure Upgrade Contracted Business 16
17 Raw Material Supply Business Kencoa Korea Certification & Awards 항공우주품질시스템 AS 9100 (Rev. D)/ AS 9120 (Rev. B) ( 창원 ) 국방기술품질원원소재공급사인증 Boeing 우수공급업체수상 ( 13, 14, 15, 16, 17) Total Solution Provider through Vertical Integration (Raw Material, Machining, Assembly, & MRO) 17
18 2. Business Portfolio Kencoa USA 1 Structure Part Business 2 Engine Part Business
19 Structure Part Business Kencoa USA F-16 Part C-130 Part C-5 Part P-3 Part Leading Edge Part Fuselage Skin 19
20 Machining Equipment Kencoa USA 5-Axis MCT 4-Axis MCT #1 Okuma Millac 853PF-5X Max Size: 3,050 x 850 x 700 mm Hard Metal/ 12,000 rpm High Torque Okuma MA-500HB 4-Axis Horiz Max Size: 700 x 900 x 780 mm Hard Metal/ 12,000rpm 4-Axis MCT #2 3-Axis MCT CNC Turning #1 CNC Turning #2 Okuma MC-V Axis Vert Max Size: 1,016 x 508 x 431 mm High Speed Aluminum/ 15,000 rpm Okuma MB-66V 3-Axis Vert Max Size: 1,500 x 660 x 660 mm High Speed Aluminum/ 15,000 rpm Fadal Axis Vert Max Size: 1,016 x 508 x 355 mm 5,000 rpm Okuma LB300EX Max Size: 410mm dia x 500mm Y-Axis milling/ 5,000 rpm 20
21 Sheet Metal Equipment Kencoa USA 3-Axis CNC Router With Moving Table Water Jet Cutting Machine Northwood 3-Axis TA Twin Table Max Size: 1,524 Width x 7,366 mm High Speed Router/ 8-Station Tool Change Flow Integrated Max Size: 3,700 x 1,830 x 152 mm Thick Flying bridge Waterjet Cutter Sheet Metal Forming Sheet Metal Forming Hydraulic Press Water Jet Cutting Machine Amada 5020 Brake Press 6-Axis CNC Operation Max Size: 1,680 x 2,133 mm Hydra power 180ton Press 4-Axis CNC Operation Max Size: 3,600 5 mm Thick Standard 200ton 4post Brake Press Max Size: 914 x 1,220 mm Calypso Hammerhead Dual Waterjet Cutter Size: 3,660 x 2,133 x 152 mm/thick 21
22 Quality Assurance Equipment Kencoa USA CMM #1 (Large) CMM #2 (Medium) Hexagon Global Advantage Measure Range: 1,500 x 3,000 x 1,000 mm Software: PC-DMIS Brown &Shape (Global ) Measure Range: 711 1, mm Software: PC-DMIS CMM #3 (Portable Arm) Laser Scanner Software Software Faro (Edge Portable Arm) 7 - Axis 2,743 +/ mm Software: Poly Works Micro Vu (Excel 502HC) Measure Range: mm Software: Inspection Metrology CATIA V4/V5 & Siemens NX 10 Computer Aided Design 3D Model DPD/MBD Compliant Mastercam 2018 CAD/CAM Software 6 CNC Programmers 22
23 Engine Part Business Kencoa USA Pratt & Whitney Engine Part Machining Customer: Pratt & Whitney Supply Chain Registration Completed in 2017 FAI Delivery Completed/ Mass Production Ongoing Work Scope: Machining 9 th Stage Compressor Hub & Shaft and other Inconel Forgings 23
24 Kencoa USA Engine Part Machining Experiences (1/2) Dome Plate Inner Cowl Outer Cowl HP Cooling Ring HPT Rotor Retainer Blade Prototype Engine Case 24
25 Kencoa USA Engine Part Machining Experiences (2/2) Military Engine Blisk Cruise Missile Turbine Swirler Airline Fan Blade MRO Fixture Combustor Case Thin Wall Inner Liner LPT Cooling Ring 25
26 Machining Equipment: Large Diameter VTL Kencoa USA Okuma 2SP-V80 VTL (2 units) Twin Spindle, Four Axis, Vertical Turret 40 HP, 1250 Spindle Speed Max Cutting Diameter: 31.5 Max Cutting Length: 33.1 Okuma 2SP-V80 VTL Okuma V100 Capacity Expansion 1 st, 2 nd Machines: Installed in ,000+ hrs. of machine time 3 rd Machine: Installed 3 rd Qtr th Machine: Install 1 st Qtr Future: Dedicated Focus Factory ,000 sq. ft. Addition Space for Machines 26
27 Engine Experience Overview Kencoa USA Engine Area Experience Nacelle, Fittings, Structures Blades, Disks, Seals, Blisk, Nozzles Low & High Pressure Turbine Hot Combustion Section Rotating & Fracture Critical Materials Experience High Temp Nickel Alloys Inconel, Hastelloy, Waspalloy, Haynes Customer Proprietary Grades Forgings & Castings Grinding of Thermal Sprays 27
28 Value Proposition 해외사업관리역량 Kencoa USA: Lockheed Martin, Boeing, 및 Gulfstream 협력업체자격 20 년이상 Kencoa Korea: Lockheed Martin, Triumph 및 Spirit 협력업체 Total Solution Provider 역량 Kencoa Korea: B777 주익조립, B767, A321, A320 조립, & Hard Metal 소재가공고정익 / 회전익 MRO Kencoa USA: Hard Metal 가공및판금제조 California Metal: 원자재공급 북미지역 Inventory Storage 역량 생산설비구축완료 : Kenco Korea(2,800 평 ) / Kencoa USA(2,200 평 ) 즉시확장가능부지 : Kenco Korea(12,200 평 ) / Kencoa USA(22,500 평 ) Kencoa USA: 미국내 Storage Inventory 기능을활용한납기정시성충족 향후유럽, 인도및동남아시아지역으로확장예정 28
29 Your Global Aerospace Partner Contact Kencoa For Your Solution! Sa-cheon California Georgia Kencoa Aerospace Corporation Sa-cheon, Republic of Korea T: , California Metal Los Angeles, California, USA T: Kencoa Aerospace LLC Eastman, Georgia, USA T:
30 Innovation Through Integration Total Solutions for the Future of Aerospace Supply Chain On behalf of everyone at Kencoa Aerospace. 감사합니다.
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