MILLMATICS High Performance CNC Vertical Knee Mills

Transcription

1 Millmatic II 3 axis with some options- Shown with some options Republic Machine Tool Co. MILLMATICS High Performance CNC Vertical Knee Mills

2 MILLMATIC II & III Series 2-Axis CNC with 3-Axis DRO & Manual Handwheel Control of X-Y Handle lever for Quill Z Movement MILLMATIC II & III Table size: x 10 (1,403 x 254 mm) Work capacity: 750 lb (341 kg) Ways double support: square ways for rigidity and dove tail guides for accuracy - hardened and ground ways. Head Rotation: Left & Right (90 ) Front & Back (45 ) knuckle joint. Electrics: 230/440 Volts; 60 Hz; 3 Phase Made in the USA electric system with motor standards Auto lube system 5 Hp Main motor Millmatic II - Standard Shown with some options Millmatic II Millmatic III Head Type Hand Variable Speed Electronic Variable Speed Main Motor (Constant) 5 HP (3.72kW) 5 HP (3.72kW) Spindle Taper R-8 (#40) R-8 (#40) Spindle Speed - Infinite Variable 55 ~ 4,250 RPM 55 ~ 4,250 RPM Table X & Y Axis Travels Manual Machine Weight 36 x (914mm x 387 mm) 36 x (914mm x 387 mm) 2,850 lbs (1,295 kgs) 2,850 lbs (1,295 kgs) 1

3 MILLMATIC II Series 2-Axis CNC with 3-Axis DRO & Manual Handwheel Control of X-Y Handle lever for Quill Z Movement MILLMATIC II 55 x 10 Table (1,403 x 254 mm) X-axis Travel 36 (914 mm) Y-axis travel (387 mm) 5 HP (3.72 kw) Main motor R-8 Spindle / Head Tilt & Swivel Maximum table load 750lb (341 kgs) Square Ways for rigidity and dovetail ways for accuracy Millmatic II - Standard Shown with some options Head tilt & swivel

4 MILLMATIC III Series 3-Axis CNC with 3-Axis DRO & Manual Handwheel Control of X-Y Handle lever for Quill Z Movement MILLMATIC III Specifications same as Millmatic II plus CNC Quill Kit providing 4½ of programmable (or manual) Z-axis quill travel CNC controlled 3-axis mills are also available with 4th Axis Rotary or Indexing attachments, operated via M-Function (Optional) Programmable Spindle Speed (with EVS Head Option) Automatic Lube System (Standard) Mist Coolant (Optional) Square Ways with Dovetail Guides Millmatic III - Shown with some options Z-Axis Quill Kit Millmatic III models are equipped with a CNC Z-axis Quill Kit (Standard), allowing 4½ of programmable (or manual) Z-axis quill travel. The quill kit incorporates a Servo motor and Ball Screw, and is provided with a Quick Disconnect on Standard models to enable manual use of the quill feed hand lever. 3

5 MVM Mega CNC Surface Series 2-Axis CNC Millpwr G2 control with a 3rd axis DRO MVM Mega Surface 58 x 11 Table (1,473 x 279 mm) X-axis Travel (950 mm) Y-axis travel 14.6 (370 mm) 5 HP(3.72 kw) Main motor #40 Spindle Maximum table load 1,200lb (545 kgs) Standard Equipment X & Y axis Hi-precision ball screws Flood coolant system Hardened & precision ground square ways on Y axis Auto lubrication system Operators manual/parts list Power knee; Built in Draw bar 220V NEMA type column mounted electric box with emergency stop and disconnect switch. Step down transformer 110V to push buttons Rubber chip cover in front & rear Head assembly & T-slot dimensions 4

6 MVM Mega CNC Volume Series 3-Axis CNC Millpwr G2 control with a 4th axis DRO MVM Mega Volume 58 x 11 Table (1,473 x 279 mm) X-axis Travel (950 mm) Y-axis travel 14.6 (370 mm) 5 HP(3.72 kw) Main motor #40 Spindle / 4 3/8 quill diameter Maximum table load 1,200lb (545 kgs) Head swivel right to left Standard Equipment X & Y axis Hi-precision ballscrews Flood coolant system Hardened & precision ground ways Auto lubrication system Operators manual/parts list Power knee; built in for Z travel Draw bar Basic service tool kit 220V NEMA type column mounted electric box with emergency stop and disconnect switch Step down transformer 110V to push buttons Rubber chip cover in front & rear Head assembly & T-slot dimensions 5

7 MVM II Series Vertical Knee Mill with Mechanical Infinite Variable Speed Head MVM II 50 x 10 Table (1,270 x 254 mm) X-axis Travel 35 (890 mm) Y-axis travel 16 (406 mm) 3 HP(2.24 kw) Main motor R-8 Spindle / Head Tilt & Swivel Maximum table load 661lb (300kgs) Standard Equipment Flood coolant system Hardened & Precision ground ways One shot lubrication system Draw bar Operators manual/parts list Basic service tool kit Way covers(rubber type) 3/60/220/440 volt electrics Head assembly & T-slot dimensions 6

8 MVM IV Series Vertical Milling Machine with Full Power Knee and mechanical Infinite Variable Speed Head MVM IV 58 x 11 Table (1,473 x 279 mm) X-axis Travel (1,000 mm) Y-axis travel (390 mm) 5 HP(3.72 kw) Main motor #40 Spindle / 4 3/8 quill diameter Maximum table load 1,200lb (545 kgs) Head swivel right to left Standard Equipment X & Y axis Hi-precision ballscrews Flood coolant system Hardened & precision ground square ways on Y axis Auto lubrication system Operators manual/parts list Power knee; built in variable Speeds (X & Y) with Rapid in knee (Z) Draw bar Basic service tool kit 220V NEMA type column mounted electric box with emergency stop and disconnect switch Step down transformer 110V to push buttons Rubber chip cover in front & rear Head assembly & T-slot dimensions 7

9 Standard Features Hardened & precision ground ways Draw bar Flood coolant system Basic service tool kit Operators manual/parts list X & Y axis Hi-precision ballscrews Auto lubrication system(millmatic II & III, MVM IV, Mega Surface & Volume) One shot lubrication system (MVM II) Spindle taper #40 NST(MVM IV, Mega Surface & Volume) Spindle taper R-8 (Millmatic II & III, MVM II) Rubber chip cover in front & rear (MVM IV, Mega Surface & Volume) Optional Accessories & Control Systems EVS Drive Power Draw Bar Power Knee Lift ( Standard on Mega Volume & Surface) Riser Blocks Mist Coolant System Base Mounted Chip Pan Vises Collet Chucks and Collets Optional Digital Read Outs ACURITE 200S & VUE 2 & 3 Axis Designed for milling applications the MICRO-LINE is an affordable solution to basic machining needs with increased performance. Programmable Rotary Tables and Indexers Special Electrics Manual Pulse Generator Remote Start-Stop M Functions Off-Line Software (Anilam ) Electric Edge Finder Probes (Acu-Rite ) NEWALL 2 & 3 Axis Newall s DRO system offers exceptional value with leading edge technology and productivity enchancing features for the same price as a basic DRO. 8

10 EVS Options EVS Head (Optional) Electronic Variable Speed 0 ~ 5000 RPM, 5HP EVS ELECTRICS IN NEMA ENCLOSURE (Optional) NFPA-79 Electrics including EVS drive housed in a NEMA enclosure. Control System Options ACU-RITE MILLPWR 2 & 3 AXIS CONTROLS The Acu-Rite MILLPWR CNC is a conversational shop floor programming system with direct closed loop feedback from precision glass scales. The 3-axis system has the ability to run G-code files from CAD/CAM programs for full 3D contouring. It can also translate DXF files directly into programming code resolution and 10 color flat screen. FANUC CONTROLS with over 7000,000 systems installed worldwide, the series 0/0i is Fanuc s most popular CNC model. The series 0i-Model D includes over 200 standard features that are designed to increase the porductivity of any operation, and will continue to deliver result over the lifetime of your investment. FAGOR 8040-M 2 & 3-AXIS CONTROLS Features both G-code and Conversational programming, 11 color LCD screen, 24MB flash memory, Telediagnostics and numerous canned cycles. NOTE: Heidenhain & DynaPath control systems are available for Rigid Head models. 9

11 Specifications Table MILLMATIC II MILLMATIC III Table Size x 10 (1403 x 254mm) x 10 (1403 x 254mm) T-Slots 3 on 2.50 (64mm) Centers 3 on 2.50 (64mm) Centers T-Slot Size 5/8 (16mm) 5/8 (16mm) Maximum Weight on Table 750 lbs. (341 kgs) 750 lbs. (341 kgs) Travel X-axis Travel (Table) 36 (914mm) 36 (914mm) Y-axis Travel (Table) (387mm) (387mm) Knee Travel 16 (406mm) 16 (406mm) Ram Travel (563mm) (563mm) Head Main Motor (Continuous) 5 HP (3.72 kw) 5 HP (3.72 kw) EVS Drive 5 HP (3.7 kw) (Optional) 5 HP (3.7 kw) (Optional) Infinite Variable Speed (A) Standard (B) EVS (A) 55 ~ 4250 RPM (B) 0 ~ 4250 RPM (A) 55 ~ 4250 RPM (B) 0 ~ 4250 RPM Head Swivel ±90 ±90 Head Tilt ±45 ±45 Distance, Spindle to Column 5 ~ 27 (127 ~ 685mm) 5 ~ 27 (127 ~ 685mm) Distance, Spindle to Table 0 ~ 18 (0 ~ 457mm) 0 ~ 18 (0 ~ 457mm) Quill Power Feeds to Quill (per revolution).0015,.003,.006 (.38;.076;.015mm) Spindle Taper (Standard) R-8 (#40 NST Optional) R-8 (#40 NST Optional) Quill Diameter 3.38 (86mm) 3.38 (86mm) Quill Kit (Easy Disconnect for Manual Operation) NO YES Quill Travel (Manual Operation) 5 (127mm) 4.50 (114mm) Quill Travel (Z-axis - CNC Controlled) N.A (114mm) Machine Construction Column Turret Diameter 15 (381mm) 15 (381mm) Knee Width 11½ (292mm) (292mm) Knee to Column (Bearing Length) 18 (457mm) 18 (457mm) Saddle & Table (Bearing Length) 23 (584mm) 23 (584mm) Ram & Turret (Bearing Length) 19 (483mm) 19 (483mm) Ram (Total Length) 36 (914mm) 36 (914mm) Physical Weight 2,850 lbs. (1295kg) 2,850 lbs. (1295kg) Height 104 (2640mm) 104 (2640mm) Width 67 (1700mm) 67 (1700mm) Depth 63 (1600mm) 63 (1600mm) Power (Dual Voltage) 230 / 440 Volts 230 / 440 Volts 10

12 Images used in this publication are for illustration purposes only, and may show optional features not included with the model. Republic Lagun is not responsible for any printed or typographical errors. Specification are subject to change without notice. Weights and measurements are approximate and may vary. Please contact the plant or distributor for further information. MVM II MVM IV Mega MVM Surface Mega MVM Volume 50 x 10 (1270 x 254mm) 58 x 11 (1473 x 279mm) 58 x 11 (1473 x 279mm) 58 x 11 (1473 x 279mm) 3 on 2.50 (64mm) Centers 3 on 2.50 (64mm) Centers 3 on 2.50 (64mm) Centers 3 on 2.50 (64mm) Centers 5/8 (16mm) 5/8 (16mm) 5/8 (16mm) 5/8 (16mm) 661 lbs. (300kgs) 1,200 lbs. (545kgs) 1,200 lbs. (545kgs) 1,200 lbs. (545kgs) 35 (890mm) (1000mm) (950mm) (950mm) 16 (406mm) (390mm) 14.6 (370mm) 14.6 (370mm) 16 (406mm) (400mm) (400mm) (400mm) (560mm) 20 (510mm) 20 (510mm) 20 (510mm) 3 HP (2.24 kw) 5 HP (3.72 kw) 5 HP (3.72 kw) 5 HP (3.72 kw) 60 ~ 4500 RPM 60 ~ 4300 RPM 60 ~ 4300 RPM 60 ~ 4300 RPM ±45 ±45 ±45 ±45 ±45 Non-Tilt Non-Tilt Non-Tilt 6.25 ~ 28 (159 ~ 719mm) 5.5 ~ 25.6 (140 ~ 6505mm) 5 ~ 25.6 (140 ~ 6505mm) 5 ~ 25.6 (140 ~ 6505mm) 4 ~ 20 (100 ~ 506mm) 3.3 ~ 19 (85 ~ 485mm) 3.3 ~ 19 (85 ~ 485mm) 3.3 ~ 19 (85 ~ 485mm).0015,.003,.006 (.38;.076;.015mm) R-8 (#40 NST, #30 NST Optional) #40 NST #40 NST #40 NST 4.37 (85.725mm) 4.13 (105mm) 4.13 (105mm) 4.13 (105mm) 5 (127mm) 5 (127mm) 5 (127mm) 4.13 (105mm) 4.50 (114mm) 15 (381mm) (380mm) (380mm) (380mm) (350mm) (390mm) (390mm) (390mm) (800mm) (885mm) (885mm) (885mm) (510mm) 40 (1016mm) 40 (1016mm) 40 (1016mm) (450mm) (480mm) (480mm) (480mm) (835mm) (1052mm) (1052mm) (1052mm) 2,645 lbs. (1200kg) 3,938 lbs. (1800kg) 3,938 lbs. (1800kg) 3,938 lbs. (1800kg) (2120mm) 93.7 (2380mm) 93.7 (2380mm) 93.7 (2380mm) (1666mm) (1970mm) (1970mm) (1970mm) (1984mm) (2120mm) (2120mm) (2120mm) 230 / 440 Volts 230 / 440 Volts 230 / 440 Volts 230 / 440 Volts 11

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