ONS Makina

Transcription

1 ONS Makina

2 Customer Satisfaction Through Business Excellence ONS MAKİNA Bursa, TURKEY Web site: Phone: Fax:

3 Some Facts and Figures WORKSHOP AREA : m² ONS MAKİNA MAIN CENTRAL: 6000 m² ONS MAKİNA BRANCH 1 : 3000 m² ONS MAKİNA BRANCH 2 : 4000 m²

4 Some Facts and Figures ONS GmbH ONS GmbH just opened! We are at europe now to be closer our customer.

5 Some Facts and Figures Group Turnover : 10,7 M Euro year 2017 Employees : 135 ONS MAKİNABursa, TURKEY Web site: Phone: Fax: E-posta: ons@onsmakina.com

6 Our Main Customers GREAT BRITAIN Honda UK SWEDEN Volvo with Schenck & Durr NETHERLANDS VDL Steelweld bv GERMANY BMW & Jaguar with Durr RUSSIA Renault / Avtoframos FRANCE Renault / PSA/ SNEF-Firac/ Durr Euro-Engineering/ Serimatec /ECA CNAI BULGARIA Standard Profil SPAIN Serra UNITED ARAB EMIRATES Nimr

7 Our Main Customers Tekirdağ Trakya Cam İzmit Ford-Otosan Magna / Honda Düzce Standart Profil Sakarya Otokar Toyota-Boshoku Hyundai Eurotem Toyota Bursa Oyak-Renault /Durmazlar/ Fiat-Tofaş Karsan(PSA-Renault-Truck) Alstom / JCI /Farba Eskisehir ALP Aviation/TEI Paşabahçe / Şişecam Ankara TAI Manisa Standart Profil Aksaray Mercedes-Benz

8 The Average of The Last Three Years on Sectoral Basis Rail System Aviation 4% 5% Defence 36% Automotive 55%

9 Capabilities of Design & Project Department 13 Licences of Unigraphics NX10 10 Licensec of Catia V5 R22 1 Licence of Robcad License of Autocad Inventor 2009i 9 Licences of ZW3D 2017 DESIGN CAPACITY PER YEAR H * Process design according to customer request Tact time (cycle time) calculations Layout optimization according to the processes Choosing of operators and processes according to customer request Check for ergonomics conditions Choosing required tools (guns, transformers, etc.) * Design of production lines equipped with automation & robotics

10 Manufacturing Capabilities Universal lathe&milling machines Universal surface&bore grinding machine CNC Vertical Machining centers 500*750*500 mm 750*1500*500 mm 6000*2000*1000 mm CNC 6 axis lathe(mazak) Wire-EDM Dimensional Coordinate Measurement (2500x1500x1800) with Metrologic software Portable 3 Dimensional Faro(Ø2400 mm) with MetrologicII software Portable 3 Dimensional Leica-lazer tracker (25 metres) with MetrologicII software

11 Manufacturing Capabilities MACHINING CAPACITY PER YEAR ONS Outsourcing to Suppliers TOTAL : H : H : H MEASUREMENT CAPACITY PER YEAR ASSEMBLY CAPACITY PER YEAR H H AUTOMATION CAPACITY PER YEAR H

12 Equipment for Measurement Measuring Device FARO-ARM equipped Metrologic II (Radius:2.200 mm effective Measuring Device equipped Metrologic II (3000 mm *1500 mm) COORD 3 Measuring Device (2000 mm*2000 mm*6000 mm) Two piece of Measuring Device(Leica-lazer tracker) equipped Metrologic II (up to 25 meters)

13 Customer Satisfaction through Business Excellence ISO EN 9001:2008 QUALITY CERTIFICATION OHSAS CERTIFICATION TS EN ISO WELDING QUALIFICATION CERTIFICATION (QUALITY REQUIREMENTS FOR FUSION WELDING OF METALLIC MATERIALS) RENAULT QUALITY MANAGEMENT :A CLASS SUPPLIER TURKISH AEROSPACE INDUSTRY(TAI): GOLD SUPPLIER NIMR AUTOMOTIVE L.L.C. : A CLASS SUPPLIER

14 OUR CUSTOMERS

15 PRODUCTS Turn-Key Projects Body in White Projects Seat Assembly Projects Trim Termo Form Projects Production for Special Request Transfer Systems Millitary Vehicle Chassis Checking & Control Fixtures

16 MAIN ACTIVITY FIELDS Engineering Machining Robotic Automation Commissioning

17 Body in White Projects KARSAN-RENAULT TRUCK COMPLETE SPOT WELDING CELL & LINE HIGHLIGTS There are 1 KUKA robot & 1 Expert turntable Produce of 7 types of cab at the same cell *Short *Medium *Long *Low/high engine *Low/high roof Big welding guns manufactured by ONS 3 Welding guns & 3 grippers working in one cell Tag time of the cell is 30 cab/day for 1 shift Automation of the cell with security conditions had been done by Ons by Siemens PLC

18 Body in White Projects KARSAN-RENAULT TRUCK COMPLETE SPOT WELDING CELL & LINE

19 Body in White Projects TRACTOR ARC WELDING GENERAL ASSEMBLY CELL LAY-OUT

20 Body in White Projects TRACTOR ARC WELDING GENERAL ASSEMBLY CELL

21 Body in White Projects TRACTOR ARC WELDING GENERAL ASSEMBLY CELL

22 Body in White Projects TRACTOR ARC WELDING GENERAL ASSEMBLY CELL

23 Body in White Projects FORD-OTOSAN TRUCK LAYOUT

24 Body in White Projects FORD-OTOSAN TRUCK BODY LINES

25 Body in White Projects RENAULT UNDERBODY LINE WITH ROBOTS HIGHLIGTS There are 30 robots in total with preparations There are both KUKA & Fanuc robots in line Produce of 4 types of cars at the same line : -Megane II L84 -Megane III L38 -Fluence B32 ) -Fluence VE Tag time of the line is 43 cars/hour The most advanced PLC programmation in Oyak-Renault ever Production order is given by film from one center and all line production converts to requested model Try-outs of automation & robot teachings had been done at the weekends

26 Body in White Projects RENAULT UNDERBODY LINE WITH ROBOTS

27 Body in White Projects PSA UNDERBODY LINE LAY-OUT

28 Body in White Projects PSA UNDERBODY LINE

29 Body in White Projects PSA UNDERBODY LINE

30 Body in White Projects Aviation Industry Toolings / EURO ENGINEERING AIRBUS A320 CASSETTE

31 Body in White Projects Aviation Industry Toolings / EURO ENGINEERING AIRBUS A MLGB STATION

32 Body in White Projects Aviation Industry Toolings / TAI HÜRKUŞ BODY ASSEMBLY JIG

33 Body in White Projects Aviation Industry Toolings / AT5000-COJI BODY ASSEMBLY FIXTURE

34 Body in White Projects Aviation Industry Toolings / TAI HÜRKUŞ BODY ASSEMBLY JIG

35 Body in White Projects Aviation Industry Toolings / AIRBUS A380 BODY ASSEMBLY JIG

36 Body in White Projects Aviation Industry Toolings / AIRBUS A350 BODY PART ASSY JIG

37 Body in White Projects Rail System Toolings

38 Body in White Projects Rail System Toolings

39 Seat Assembly Projects JOHNSON CONTROLS SEAT ASSEMBLY LINE

40 Seat Assembly Projects TOYOTA BOSHOKU SEAT ASSEMBLY PROJECTS

41 Seat Assembly Projects TOYOTA BOSHOKU SEAT ASSEMBLY PROJECTS

42 Seat Assembly Projects TOYOTA BOSHOKU BUSHING PRESS BENCH

43 Trim Termo Form Projects FORMFLEKS TEKNO-FORM

44 Trim Termo Form Projects FORMFLEKS TEKNO-FORM

45 Production for Special Request STANDART PROFİL

46 Production for Special Request STANDART PROFİL

47 Transfer Systems Transfer Line & Conveyor Systems

48 Transfer Systems Ford Transfer Line & Conveyor Systems

49 Millitary Vehicle Chassis NIMR DEFENCE INDUSTRY VEHICLE CHASSIS ROBOT CELL

50 Millitary Vehicle Chassis NIMR DEFENCE INDUSTRY VEHICLE CHASSIS ROBOT CELL

51 Millitary Vehicle Chassis NIMR DEFENCE INDUSTRY VEHICLE CHASSIS ROBOT CELL HIGHLIGTS There are 4 KUKA arc welding robots with Fronius welding equipment Produce of 2 types of underbody at the same cell 3000 cc 3500 cc Fronius welding equipments are used with magnetic torch cleaninig 50 underbody per month is being produces in the cell and export to Jordan for assembly By calculating of the cycle time of the process and because of the benefits client decided to invest in robots and gain 8 operators Automation of the cell with security conditions had been done by Ons by Siemens PLC

52 Millitary Vehicle Chassis Defense Industry Serial Production

53 Millitary Vehicle Chassis NIMR NEW CABIN ASSEMBLY LINE

54 Checking & Control Fixtures

55 Other Project Examples SHENCK DÜRR

56 Other Project Examples SHENCK DÜRR

57 Other Project Examples ŞİŞECAM

58 SOCIAL PROJECT MUSIC BY ROBOT AT THE METRO STATION AND IN THE ÇIRAGAN PALACA KEMPINSKI ULUDAG UNIVERSITY FORMULA STUDENT UNIVERSITY & HIGH SCHOOL INTERNS AKÇASAZ ELEMENTARY SCHOOL BUILDING & REPAIR

59 /onsmakina 25 th Year Thank