THE UNITED KINGDOM VEHICLE APPROVAL AUTHORITY

Transcription

1 THE UNITED KINGDOM VEHICLE APPROVAL AUTHORITY COMMUNICATION CONCERNING THE APPROVAL GRANTED (1) / APPROVAL EXTENDED (1) / APPROVAL REFUSED (1) / APPROVAL WITHDRAWN (1) / PRODUCTION DEFINITELY DISCONTINUED (1) OF A TYPE OF PROTECTIVE HELMET WITH/WITHOUT (1) / ONE/MORE THAN ONE (1) / VISOR TYPE(S) PURSUANT TO REGULATION NO E11 Approval No: 22R /P Extension No: 01 Reasons for extension: To cover 1) The EPS cavity for the #M and #L helmets were updated to ensure a better fit for the end user. 2) The comfort liner and its connector as well as the cheek pads were updated for aesthetical and practical purposes 1. Trade mark: LEATT 2. Type: GPX Sizes: XS / S / M / L / XL / XXL Manufacturer's name: Leatt Corporation 5. Address: No. 50 Kiepersol Crescent Atlas Gardens Durbanville 7550 Cape Town Republic of South Africa 6. If applicable, name of manufacturer's representative: not applicable 7. Address: Not applicable MAR An executive agency of the Department for Transport June 2015 Revision 5 1 1

2 E11 22R /P Ext Brief description of helmet: See enclosures 9. Helmet without lower face cover (J) / with protective lower face cover (P) / with non protective lower face cover (NP) (1) 10. Type of visor or visors: Not applicable 11. Brief description of visor or visors: Not applicable 12. Submitted for approval on: 15 th July Technical service responsible for conducting approval tests: Omega S.r.l. 14. Date of report issued by that service: 23 rd November Number of report issued by that service: MAR Comments: None 17. Approval GRANTED/EXTENDED/REFUSED/WITHDRAWN (1) 18. Place: BRISTOL 19. Date: 23 DECEMBER Signature: D LAWLOR Head of Technical Standards & Legislation 21. The following documents, bearing the approval number shown above, are available on request Any remarks: Approval to Supplement 2 (1) Strike out what does not apply. MAR An executive agency of the Department for Transport June 2015 Revision 5 2 2

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14 SECTION B-B UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: DRAWN CHK'D APPV'D MFG Q.A NAME FINISH: SIGNATURE DATE MATERIAL: WEIGHT: DEBUR AND BREAK SHARP EDGES TITLE: DWG NO. SCALE:1:2 DO NOT SCALE DRAWING SHEET 1 OF 1 REVISION SCALE 1 : 1 A1 st-1575-m _asm2 1_asm De

15 B A E F C Shell Size A B C D E F S M L Attachment Point

16 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: DRAWN CHK'D APPV'D MFG Q.A NAME FINISH: SIGNATURE DATE MATERIAL: WEIGHT: DEBUR AND BREAK SHARP EDGES TITLE: DWG NO. SCALE:1:2 DO NOT SCALE DRAWING SHEET 1 OF 1 REVISION A1 ST-1575M-EPS _ASM_1 21_ASM De

17 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: DRAWN CHK'D APPV'D MFG Q.A NAME FINISH: SIGNATURE DATE MATERIAL: WEIGHT: DEBUR AND BREAK SHARP EDGES TITLE: DWG NO. SCALE:1:2 DO NOT SCALE DRAWING SHEET 1 OF 1 REVISION SECTION B-B SCALE 1 : Detail Drawings -Dec-16 A1 n

18 Material: Stainless Steel 201

19 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: DRAWN CHK'D APPV'D MFG Q.A NAME FINISH: SIGNATURE DATE MATERIAL: WEIGHT: DEBUR AND BREAK SHARP EDGES TITLE: DWG NO. SCALE:1:2 DO NOT SCALE DRAWING SHEET 1 OF 1 REVISION SECTION B-B SCALE 1 : Detail Drawings -Dec-16 A1 n

20 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: TOLERANCES: LINEAR: ANGULAR: DRAWN CHK'D APPV'D MFG Q.A NAME FINISH: SIGNATURE DATE MATERIAL: WEIGHT: DEBUR AND BREAK SHARP EDGES TITLE: DWG NO. SCALE:1:2 DO NOT SCALE DRAWING SHEET 1 OF 1 REVISION SECTION B-B SCALE 1 : Detail Drawings -Dec-16 A1 n

21 105mm 25mm

22 Sampling Plan helmet GPX5.5 ECE M05 rev.1 del 22/12/ shell Sampling helmets pag.1 COMPANY Type Leatt Corporation GPX 5.5 ECE Date of Release: 15th July 2016 VCA Job number : MAR Released by: J.P. Cuesta By the customer : P. Keevy Revised: TYPE APPROVAL YOUTH M XS S M L XL XXL Shell Shell-XS Shell-M Shell-XL EPS EPS-XS EPS-M EPS-XL Impacts Detaching Ret. Syst Projections 2 Rigidity Others Other samples requested by OMEGA TOTAL SAMPLES TO SEND TO OMEGA (including some margin samples) SAMPLES WITH THE REFLECTIVE BANDS

23 Sampling Plan helmet GPX5.5 ECE COMPANY Type Leatt Corporation GPX 5.5 ECE Date of Release: 15th July 2016 VCA Job number : MAR Released by: J.P. Cuesta By the customer : P. Keevy Revised: QUALIFICATION OF PRODUCTION YOUTH M XS S M L XL XXL Shell EPS Shell-XS EPS-XS Shell-M EPS-M Shell-XL EPS-XL Impacts 50 Detaching 10 Ret. Syst. Others Keeping sample 1 Other samples requested by OMEGA TOTAL SAMPLES TO SEND TO OMEGA (including some margin samples) TO BE CONFIRMED AFTER HOMOLOGATION 2. SAMPLES WITH THE REFLECTIVE BANDS KEEPING SAMPLES Must be the same as in production, including all labelling and marking

24 Sampling Plan helmet GPX5.5 ECE GRAND TOTAL 41

25 Sampling Plan helmet GPX5.5 ECE GRAND TOTAL 61

26 VEHICLE USER S HELMET Lic No.SMKH20242 SAI Global Australian & New Zealand Standards AS/NZS 1698 VEHICLE USER S HELMET Lic No.SMKH20242 SAI Global Australian & New Zealand Standards AS/NZS 1698 SHELL AND LINER CONTRUCTED OF CARBON, ARAMID, GLASS FIBRES WITH EPOXY RESIN AND EXPANDED POLYSTYRENES. HELMET CAN BE SERIOUSLY DAMAGED BY SOME COMMON SUBSTANCES WITHOUT DAMAGE BEING VISIBLE TO USER SUCH AS: GASOLINE, PETROL, PAINT, ADHESIVES, OR CLEANING AGENTS OR BY EXCESSIVE HEAT. MAKE NO MODIFICATIONS. FASTEN HELMET SECURELY. IF HELMET EXPERIENCES A SEVERE BLOW, OR DESTROY AND REPLACE IT. THIS HELMET IS ONLY FOR MOTORCYCLE USE. ENSURE THAT ANY VISOR ATTACHED TO THIS HELMET MEETS THE REQUIREMENTS OF AS 1609 SHELL AND LINER CONTRUCTED OF CARBON, ARAMID, GLASS FIBRES WITH EPOXY RESIN AND EXPANDED POLYSTYRENES. HELMET CAN BE SERIOUSLY DAMAGED BY SOME COMMON SUBSTANCES WITHOUT DAMAGE BEING VISIBLE TO USER SUCH AS: GASOLINE, PETROL, PAINT, ADHESIVES, OR CLEANING AGENTS OR BY EXCESSIVE HEAT. MAKE NO MODIFICATIONS. FASTEN HELMET SECURELY. IF HELMET EXPERIENCES A SEVERE BLOW, OR DESTROY AND REPLACE IT. THIS HELMET IS ONLY FOR MOTORCYCLE USE. ENSURE THAT ANY VISOR ATTACHED TO THIS HELMET MEETS THE REQUIREMENTS OF AS 1609

27 Legal Notice: LEATT Corporation. Date / Revision: 07/23/16 100% Artwork Pantone Cool grey 8c Pantone Neutral Black 100% helmet center line Position at the back of the helmet DOT / ECE version size label 1270g±50g DOT ONLY size label 1270g±50g ECE ONLY 1050g±50g size label DOT and ECE labels GPX 6.5 and helmets h ets -16

28 Legal Notice: LEATT Corporation. Date / Revision: 11/17/ ECE 5.5 DOT 5.5 ECE/DOT 6.5 ECE 6.5 DOT 6.5 ECE/DOT 960g±50g 1205g±50g 1295g±50g 950g±50g 1195g±50g mm 1270g±50g mm 1050g±50g 1270g±50g 1295g±50g 1295g±50g 1270g±50g 1270g±50g 1050g±50g 1350g±50g 1300g±50g 1050g±50g 1350g±50g 1300g±50g 1095g±50g 1430g±50g 1395g±50g 1095g±50g 1430g±50g 1395g±50g 1160g±50g 1160g±50g DOT and ECE labels GPX 6.5 and helmets ets -16

29 Sede Legale: Strada Comunale Savonesa n Tortona Frazione Rivalta Scrivia (AL) Italy Tel Fax Partita Iva e Codice Fiscale Job Number MAR CERTIFICATION TESTING UNECE n 22 Series 05 Internal Identification Test: E5HC Report Code: GPX 5.5 Composite Extension 1 Date: 05 August 2016 Name: Leatt Corporation Manufacturer Address: 50 Kiepersol Crescent, Atlas Gardens, Durbanville, 7550, Cape Town, Republic South Africa Representative It does not apply Sample Helmet model: GPX 5.5 Composite Extension 1 Approval n : 22R /P Stickers from n : - to n : - Batch n : - Arrival date: 04/08/2016 Testing date: 05/08/2016 Essential Technical Data SIZE RANGE M(58) to L (60) SHELL MATERIAL Composite WEIGHT 1260±50(Size M/L) RETENTION SYSTEM DD REFLECTIVE BANDS Yes ENVIRONMENTAL CONDISTIONS Temperature 26.3 Humidity 53.1% Used Machine Identifier /Manufacturer expiry Date M0015 Tracking point of impact LTB 1079 (AD Engineering) Daily Check IO A0059/M0003 Shock absorption MAU 1006E/DLS 9000 (AD Engineering) 08/09/2016 M0001 Conditioning chamber: T616/40 (OCRAS E ZAMBELLI) 09/09/2016 Freezer M0075 Conditioning chamber: ABX 700NE(IARP) 09/09/2016 Oven M0030 Compressibility CTE 1068 (AD Engineering) 21/05/2020 The helmet was tested in the different configurations with internal sun visor and other critical components. Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 1/5

30 Sede Legale: Strada Comunale Savonesa n Tortona Frazione Rivalta Scrivia (AL) Italy Tel Fax Partita Iva e Codice Fiscale GPX 5.5 COMPOSITE Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 2/5

31 Sede Legale: Strada Comunale Savonesa n Tortona Frazione Rivalta Scrivia (AL) Italy Tel Fax Partita Iva e Codice Fiscale Sizes: M (57-58) L (59-60) GENERAL SPECIFICATION TEST Reference General Specification Pass (or N/A) 6.1 Hard shell X 6.1 Impact absorption system (see test data in this report) 6.1 Retention system X 6.2 Marked Does not protect chin from impacts (if applicable) N/A Extent of protection X Nape cylinder X Protective padding X 6.5 Outer round surface Auditive faculties X 6.6 Projections ( 2 mm) X 6.7 Rivets (h 2 mm, r 1 mm; h 2mm, r 2mm) 6.8 Helmet interior X 6.9 Assembly X 6.10 Chin strap abrasion X Retention system Chin strap breadth ( 20 mm) X Under-chin X Chin strap regulation system X Rigid parts X Buckle Double D or Roll x Open strip x Quick release (general requirement) NAP Quick release (tests par. 7.3, 7.6, 7.7) NAP Wrong buckle use NAP 6.12 Material properties (manufacturer declaration) X 6.13 Helmet breaking X 6.14, Peripheral vision: to Reflective parts (see test reports) Lateral visual clearance 105 X Upward visual clearance 7 X Downward visual clearance 45 X X X X Result Fail Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 3/5

32 Sede Legale: Strada Comunale Savonesa n Tortona Frazione Rivalta Scrivia (AL) Italy Tel Fax Partita Iva e Codice Fiscale SPECIFICATION H.F. Size 57 / 60 Impact point B / P / X / R /S Anvil Kerbstone / Flat Conditioning [ C] AMB 20 C ± 5 C with a relative humidity of 65% ± 5%, for more than 4 hours LOW -20 C ± 5 C, for more than 4 hours and less than 6 hours HIGH +50 C ± 5 C, for more than 4 hours and less than 6 hours UV+H 2 O Ultraviolet radiation by a 125-watt xenon- 48 hours Water spray 4 to 6 hours, 1 litre per minute Speed [m/s] 7.5 m/s m/s ( m/s for the S point) HIC 2400 Deceleration 275 SHOCK ABSORPTION TESTS Ref. 7.3 Helmet size L(59-60)- GPX 5.5 COMPOSITE Sticker n Helmet Internal Id H.F. Size Impact point Anvil Cond. [ C] Speed [m/s] HIC 2400 Deceleration 275 [g] B FLAT X FLAT AMB P FLAT R FLAT B KERB X KERB AMB P KERB R KERB B KERB X KERB P KERB R KERB B FLAT X FLAT P FLAT R FLAT S FLAT B KERB X KERB UV +WET P FLAT R FLAT Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 4/5

33 Sede Legale: Strada Comunale Savonesa n Tortona Frazione Rivalta Scrivia (AL) Italy Tel Fax Partita Iva e Codice Fiscale Helmet size M(57-58)- GPX 5.5 COMPOSITE Sticker n Helmet Internal Id H.F. Size Impact Anvil Cond. Speed HIC Deceleration point [ C] [m/s] [g] B KERB X KERB P FLAT R FLAT B FLAT X FLAT P KERB R KERB S FLAT RIGIDITY TEST Ref. 7.5 Helmet GPX 5.5 COMPOSITE Deformation [mm] Load Direction Sticker n Helmet Size Initial Max Final Internal Id 40 [mm] 15 [mm] (load 30N) (load 630N) (load 30N) L Longitudinal L Transversal REFLECTIVE PARTS Reference Test Pass or N/A Reflective parts (Geometry requirements) PASS Reflective parts (Colorimetric requirements) PASS Reflective parts (Photometric requirements) PASS Reflective parts (Resistance to external agents requirements) PASS Reflective parts (Compatibility of materials requirements) PASS Result Fail THE SAMPLES TESTED MEET THE REQUIREMENTS OF THE REFERENCE NORM. Laboratory Technician (Adolfo Garlando) Laboratory Manager (Juan Pablo Cuesta) Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 5/5

34 Job Number MAR QUALIFICATION TESTING UNECE n 22 Series 05 Internal Identification Test: E5HQ Code: GPX 5.5 Composite Qualification Ext 01 Report Date: October 2016 Name: Leatt Corporation Manufacturer Address: No. 50 Kiepersol Crescent- Atlas Gardens Atlas Gardens Cape Town Republic of South Africa Representative It does not apply Sample Helmet model: GPX 5.5 Composite Qualification Ext 01 Approval n : 22R /P Stickers from n : to n : Batch n : 5 Arrival date: 12/10/2016 Testing date: 13/10/2016 Essential Technical Data SIZE RANGE M(58) to L (60) SHELL MATERIAL Composite WEIGHT 1350±50(Size M/L) RETENTION SYSTEM DD REFLECTIVE BANDS Yes ENVIRONMENTAL CONDITIONS Temperature 17.8 Humidity 49.3% Used Machine Identifier /Manufacturer Expiring Date M0015 Tracking point of impact LTB 1079 (AD Engineering) Daily Check IO A0059/M0003 Shock absorption MAU 1006E/DLS 9000 (AD 08/11/2016 Engineering) M0044 Chin strap resistance MSD 1009 (AD Engineering) 10/10/2019 M0001 Conditioning chamber: T616/40 (OCRAS E ZAMBELLI) 09/09/2017 Freezer M0075 Conditioning chamber: Oven ABX 700NE(IARP) 09/09/2017 The helmets are divided in n 2 batches 10 Group n Size helmets 1 The largest size 10 2 The largest size 10 Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 1/4

35 Sticker Helmet n Internal Id Standardabweichung / Standard deviation Bedingung / Condition Gruppe / Batch n 1 Helmet size: L Headform size: 60 Impact point: P Anvil: FLAT Condition ing [ C] Speed [m/s] Real speed [m/s] <= HIC 2400 <= Deceleration 275 [g] 7, , , , , , , , , , g m = g i / S g m 1 2 [ ( g ) / 9] 2 i g = m S Sticker Helmet n Internal Id Standardabweichung / Standard deviation Bedingung / Condition Gruppe / Batch n 2 Helmet size: L Headform size: 60 Impact point: R Anvil: FLAT Condition ing [ C] Speed [m/s] Real speed [m/s] <= HIC 2400 <= Deceleration 275 [g] 7, , , , , , , , , , g m = g i / S g m 1 2 [ ( g ) / 9] 2 i g = m S Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 2/4

36 INFORMATION FOR WEARERS Ref. 14 LABELLING Result Reference Test Description or image Method of Attachment to helmet at point of sale: Specifies the following: "For adequate protection, this helmet must fit closely and be securely attached. Any helmet that has sustained a violent impact should be replaced" if fitted with a non protective lower face cover: "Does not protect chin from impacts" together with the symbol indicating the unsuitability of the lower face cover to offer any protection against impacts to the chin specific warning in the above-mentioned label: " 'Warning' - Do not apply paint, stickers, petrol or other solvents to this helmet" Bears a label showing the type or types of visor that have been approved at the manufacturer's request: PASS NAP PASS NAP Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 3/4

37 MARKING Result Reference Test Description or image Method of Marking to the helmet: -.. Specifies the following: 14.3 Protective helmet is clearly marked with its size and its maximum weight, to the nearest 50 grams, as placed on the market. THE SAMPLES TESTED MEET THE REQUIREMENTS OF THE REFERENCE NORM Laboratory Technician (Adolfo Garlando) Laboratory Manager (Juan Pablo Cuesta) Job Number: MAR This report concerns only the tested samples and it cannot be partially reproduced without prior written permission from OMEGA s.r.l. 4/4