Experience with a new 200 C Triple-Combo LWD system
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1 Experience with a new 200 C Triple-Combo LWD system Arthur Walmsley Technical Advisor
2 Pressure HP/HT Ranges 30K PSI Ultra HPHT 20K PSI 15K PSI 10K PSI Extreme HPHT HPHT Standard Temperature 150 C 175 C 200 C 2015 HALLIBURTON. ALL RIGHTS RESERVED. 2
3 Temperature & Pressure Capability 2006 Maximum Operation Pressure (psi) & Temperature ( C) Tool 9½ 8 6¾ 4¾ Rotary Steerable 25, , , , Directional 25, , , , PWD 25, , , , Gamma 25, , , , Resistivity 25, , , , Density 25, , , Neutron 25, , , Sonic 25, , , , Formation Tester 25, , , , Solar 175 C Triple Combo System first commercialised 2015 HALLIBURTON. ALL RIGHTS RESERVED. 3
4 Temperature & Pressure Capability 2010 Maximum Operation Pressure (psi) & Temperature ( C) Tool 9½ 8 6¾ 4¾ Rotary Steerable 30, , , , Directional 30, , , , PWD 30, , , , Gamma 25, , , , Resistivity 25, , , , Density 30, , , Neutron 30, , , Sonic 25, , , , Formation Tester 25, , , , Solar 175 C Penta-Combo System commercialised 2015 HALLIBURTON. ALL RIGHTS RESERVED. 4
5 Temperature & Pressure Capability 2016 Maximum Operation Pressure (psi) & Temperature ( C) Tool 9½ 8 6¾ 4¾ Rotary Steerable 30, , , , Directional 30, , , , PWD 30, , , , Gamma 30, , , , Resistivity 30, , , , * Density 30, , , * Neutron 30, , , * Sonic 25, , , , Formation Tester 30, , , , C Quasar Triple Combo 2015 HALLIBURTON. ALL RIGHTS RESERVED. 5
6 Quasar Pulse System M/LWD service for extreme conditions, up to 200 C (392 F) and 25,000 psi Directional Gamma Ray PWD Vibration Commercially available in 4.75 and 6.75 tool sizes 2015 HALLIBURTON. ALL RIGHTS RESERVED. 6
7 Current Quasar Pulse Areas of Operation 2015 HALLIBURTON. ALL RIGHTS RESERVED. 7
8 Features and Benefits Integrated Electronics Greater reliability at high temperatures Fewer connectors, fewer failure mechanisms Dramatic reduction in electrical BOM / complexity Single, integrated collar Simplified handling Shorter overall length On-board generator No additional power section required Life not limited by battery capacity 2015 HALLIBURTON. ALL RIGHTS RESERVED. 8
9 Quasar Run History Tool Size 6 ¾ Base 4 ¾ Base 4 ¾ Full Triple Combo Number of Runs Operating Hours 1,649 4, Circulating Hours 1,089 2, Total Footage (ft) 14, ,062 15,349 Max Temp ( C) Max Pressure (psi) 20,083 14,237 8,351 As of September HALLIBURTON. ALL RIGHTS RESERVED. 9
10 Case History: US Land Operations Challenge Provide a reliable and accurate MWD system for horizontal laterals where the static bottom hole temperature exceeded the 175 C/347 F rating of the current industry standard HT tools. Halliburton Solution Inaugural runs of the 4 ¾ Quasar Pulse tools: Power, telemetry, directional, gamma, PWD, and vibration sensors with a working rating of 200 C/347 F. Results Section drilled in two runs; 170 hours circulating time, maximum circulating temperature 173 C/343 F; maximum static temperature seen 184 C / 363 F. Tools tripped straight to bottom. Significant time saving realized by not having to pump to bottom to protect the system electronics HALLIBURTON. ALL RIGHTS RESERVED. 10
11 Case History: US Land Operations Challenge Drill 10,000 ft lateral in Haynesville shale with expected circulating temperatures over 180 C/356 F. Halliburton Solution 4 ¾ Quasar Pulse 200 C/392 F service. Results Quasar Pulse allowed final MD to be extended to a record MD of 22,595 ft Lateral displacement: 10,072 ft Steerable motor maintained well position within target, using MWD & gamma ray Max temperature: 188 C/370 F Well Plan 2015 HALLIBURTON. ALL RIGHTS RESERVED. 11
12 Quasar Triple Combo Service Quasar Pulse 4.75 /6.75 Base Services / Quasar Triple Combo System Busmaster Quasar Triple Combo 4.75 Tool Quasar Pulse (Base Services) Quasar Resistivity Quasar Density Quasar Porosity Measurements Gamma Ray, Bore and Annulus Pressure, Vibration and Temperature, Directional, Bus Master, P4M Telemetry and Generator System Battery, Compensated Amplitude and Phase Res (16,32 and 2 MHz and 500 khz) Azimuthal Density Neutron Porosity 2015 HALLIBURTON. ALL RIGHTS RESERVED. 12
13 HP/HT R&D Facilities Pressure Vessel 260 C 40,000 psi High Temperature Flow Loop 232 C Oven Farm 20 oven units 2015 HALLIBURTON. ALL RIGHTS RESERVED. 13
14 200 C Components Testing Oven Farm Components are tested to 230 C then are derated to 200 C Maintain an internal database of high temperature components and component performance 2015 HALLIBURTON. ALL RIGHTS RESERVED. 14
15 200 C Component Testing - Materials Component selection Plastics verses ceramics Hermetic sealing Electronics substrate Transformers and inductors, connectors Solder types and techniques Coatings and staking Sensors: nuclear, directional and antennas 2015 HALLIBURTON. ALL RIGHTS RESERVED. 15
16 Examples of Failure Analysis Work 2015 HALLIBURTON. ALL RIGHTS RESERVED. 16
17 Quasar Azimuthal Density Tool Design Challenges Lifetime of PMT Shortened by heating Drops fast at extreme temperatures Detector Resolution Temporary degradation when heated Permanent degradation as crystal ages Permanent degradation due to loss of photocathode material in PMT degrades fast at extreme temperatures 2015 HALLIBURTON. ALL RIGHTS RESERVED. 17
18 2015 HALLIBURTON. ALL RIGHTS RESERVED. EAR 99 18
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