Eddy current sensors eddyncdt
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- Lucinda Hutchinson
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1 Eddy current sensors eddyncdt Measuring principle - A magnetic field is generated while energising the coil with alternating current - If there is a magnetically conductive material within the magnetic field, eddy currents are generated which form another field - This field counteracts the field of the coil which causes a change in the coil impedance - The impedance can be presented as measuring value on the controller showing a change of the amplitude and the phase of the sensor coil
2 Eddy current sensors eddyncdt Benefits of the eddy current measuring principle - Harsh ambient conditions - Large temperature range - High dynamics - Non-contact and wear-free measurement - Most compact designs Please consider: - Suitable for measuring ranges <80mm - For all metallic objects
3 Eddy current displacement sensors Benefits of eddyncdt - More than 300 sensor models - Measuring ranges from 0.4 to 80mm - Robust sensors IP 67 - Resistant to high pressure to 2000 x 10 5 Pa - Resolution with nanometre-accuracy - Applicable to OEM solutions
4 Miniature eddy current sensors World record: Unmatched sensor dimensions The integrated coaxial cable can be even passed through an eye of a needle. These sensors are particularly applied for measurements being effected in combustion engines.
5 Product overview eddyncdt eddyncdt 3100 Compact eddy current measuring system NEW - Measuring ranges mm - Sensors can be easily changed and adjusted - High-resolution and accuracy for all metallic materials - Remote control via Ethernet and web browser
6 Eddy current principle: Distance and position sensors eddyncdt 3300 Intelligent eddy current system for application in high precision - Multifunctional controller for simple solutions of demanding applications - More than 400 sensor models - Flexible adjustment to measuring objects and mounting conditions Measuring ranges from 0.4 to 80mm Linearity 0.2% Measuring rate 100kHz (-3dB)
7 Eddy current principle: Distance and position sensors eddyncdt 3700 Compact OEM eddy current system for differential measurements - Measuring ranges from 0.5 to 6mm - Highest resolution (<1nm) - High dynamics (10kHz (-3dB) - Exceptional reproducibility (3nm)
8 Eddy current principle: turbo charger-speed turbospeed DZ 136 Measuring system to detect speed in the turbo charger (test station, road trial) NEW - Speed detection 500 to r/min - Miniature sensor ø3mm - Ideal for testers and road trials - Highest interference resistance and accuracy - Sensor can be easily changed avoiding further adjustment - Integrated temperature measurement - Operating temperature (sensors) to 285 C
9 Typical applications eddy current Distance measurement in tribology testers Distance between specimen and friction surface - Very compact sensor design - Proven application in numerous testers - High resolution and accuracy - Resistant to dirt and electromagnetic fields Ambient conditions: - Medium: oil, water or air - High pressures - Very confined installation possibilities
10 Typical applications eddy current Optimising combustion engines injection needle movement valve stroke cylinder head breathing piston secondary movement / top dead centre / bore deformation lubricating gap axial movement of crankshaft crankshaft cocentricity oil film thickness
11 Typical applications eddy current Wobbling on the turbo charger Shaft movement depending on speed - Very high dynamics - Compact sensor design - Temperature stable to 150 C - Resistant to oil and dirt Ambient conditions: - Medium: air, oil mist - Temperature to 150 C
12 Typical applications eddy current Measurement of injection needle movement Precise measurement in the Common Rail Injector - High temperature resistance - Temperature compensated measurement - System cannot be affected by electromagnetic fields (magnetic valve) - Fuel resistance
13 Typical applications eddy current Compensation of the spindle growth Material-independent displacement measurement in order to detect the spindle growth - Measuring ranges 400µm - Offset distance approx. 100µm - Temperature stability 0.01% FSO - Linearity 5µm - Resolution 1µm - Easy sensor exchange - Independent of cable length
14 Typical applications eddy current Sensors for aviation Position measurement of flaps in the Airbus A350 Measurement range Weight Mounting Construction Configuration 5,0mm 39g flange stainless steel, stainless two-wire model, passive proximity sensor
15 Typical applications eddy current Sensors for aerospace Measurements regarding door lock switches, in landing gears and flaps in the Bombardier CSeries (approx. 70 sensors/aircraft) Measuring range Weight Mounting Construction Conductor 4,0mm 47g thread stainless steel MIL-C , series III
16 Eddy current innovations and novelties
17 ECT - Embedded Coil Technology Patented world novelty: The new generation of non-contact sensors - Temperature resistant - Stability - Flexible design - High integration and miniaturisation - For extreme environmental requirements
18 Embedded Coil Technology Benefits - High temperature resistant (350 C) - Long-term and temperature stability repeatability - Free shaping (integration of electronics and multi-sensors - Mechanical stability (pressure- and abrasion resistant) - Vacuum suitable (UHV) - Hermetically sealed, no outgassing ECT sensors are e.g. applied in the semiconductor industry
19 Embedded Coil Technology ECT sensors with integrated electronics - Extreme EMV stability while avoiding cabling - Hermetic housing - Customised design - Suitable for ultra-clean-vacuum Measuring range 0.4 5,2mm Accuracy <0.2 % Resolution 1µm@1kHz Target aluminium
20 Typical applications eddy current ECT Applications in the semiconductor industry Sensors in the immersion lithography machine Lense system capacitive and eddy current Wafer stage Balance mass Linear axis Long Stroke Short Stroke
21 Typical applications eddy current ECT Applications in the semiconductor industry Air bearing controlling in the active attenuator air bearing Measuring range 0 5,0mm Linearity 15µm Resolution <1µm Bandwidth 50Hz Repeatability < 2µm
22 Typical applications eddy current ECT Mirror adjustment in the telescope Adjustment of single mirror elements to each other - High long-term stability - Independent of air humidity - Extreme temperature stability - Easy mounting Measuring range 2mm Resolution <5nm Temperature stability <50nm/K
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