057 - Backup Battery Charger Test Protocol

Transcription

1 Base Test Chemical/Analytical Backup Battery Charger Test Protocol California Proposition 65 Performance Citation: California Health & Safety Code, Sec All samples shall be reviewed against the requirements of the J. Crew California Proposition 65 protocol to determine if additional testing or labeling is required. Please refer to supplemental Prop 65 Protocol. Battery Insulation Batteries and their terminals shall be adequately insulated, and arranged to prevent the risk of electric shock and short-circuiting. Battery Replacement The power cell or battery shall be replaceable without damaging the sample such that it would not be able to perform as intended. Battery Reverse Polarity Test Cycle Usage Test: 100 Cycles TS Edition 5.0 / Lab In-House Method TS Edition 8.0 / Lab In-House Method Batteries will not operate when installed in reverse polarity, and such batteries and their compartments will not exceed specified surface temperature Sample shall operate as intended after 100 cycles. Note: As applicable to plugging sample into iphone and unplugging. Cycle Usage Test: Switches, Sensors, Buttons & Knobs TS Edition 8.0 / Lab In-House Method Shall not have abnormal conditions during or after 100 On-Off cycles. High Humidity & High Temperature Test TS Edition 7.0 / Lab In-House Method Product shall continue to function and remain cosmetically acceptable after exposure to: 50C (122F) and 95% Relative Humidity for 24 hours. Low Temperature Test TS Edition 3.0 / Lab In-House Method The sample shall continue to perform its intended function and shall remain cosmetically acceptable. : Batteries The battery compartment shall be permanently labeled to show the correct battery orientation, polarity, and size of battery. Report type and number of batteries required to operate product. Product Documentation Review TS Edition 5.0 / Lab In-house method Point of Purchase documentation shall meet language and clarity requirements. Quality & Workmanship Parts Inventory Test TS-050 Edition: 4.0 / Lab In-house method All parts and components required to complete the assembly and to operate the unit as intended must be present. Workmanship Sample is checked for workmanship in "as received" condition and shall be free of major cosmetic defects.

2 United States: All Inclusive Flammability Flammability of Solids (for Crewcuts only) 16 CFR (c)(6)(vi), 16 CFR & 16 CFR (Modified) Modification: Ceramic and metal items are not tested unless requested. Burn rate: < or = one-tenth of an inch per second along its major axis. FCC Part 15 Requirements Mercury Containing & Rechargeable Battery Management Act Country of Origin Marking Plastic Bag Suffocation Warning Interpretations of Magnuson-Moss Warranty Act on Packaging United States: Adults Chemical/Analytical Total Lead Containing Paint/Surface Coating: 90 ppm *^ Quality & Workmanship AWritten Confirmation Citation: 47 CFR Citation: 40 CFR & Public Law , Sec. 103 Citation: 19 CFR & 19 CFR Citation: California Business & Professions Code, Sec , MA 105 CMR , 10 NY ADC 12.12, RI Code & VA Code Citation: 16 CFR 701 Citation: 16 CFR CPSC-CH-E Citation: 16 CFR 1303 The vendor shall submit complying documentation if the unit generates more than MHz. Some devices with frequencies under MHz may be exempt. Regulated batteries and rechargeable consumer products without easily removable batteries shall be labeled in accordance with the regulation. Unless exempted, every article of foreign origin (or its container) imported into the United States shall be marked with the name of the country of origin. Shall meet labeling and warning requirements for the states of California, Massachusetts, New York, Rhode Island, and Virginia. Warranties are not required. However, if a warranty is included with the product, the warranty must be in writing and must contain all of the information prescribed by the Act. Consumer commodities shall meet labeling requirements for product identity, name, address, net quantity and weight/mass. < or = 90 ppm NOTE: This method applies to all consumer products with wet paint and/or other similar surface coating materials that are outside the scope of 16 CFR Sharp Edges Test Sharp Points Test 16 CFR (d) (Modified) Citation: Federal Hazardous Substances 16 CFR (d) (Modified) Modification: as-received condition only. Because this test is for items which fall outside the scope and age grade (under 8 years of age) of this section of the CFR, the result of this test is reported for reference only; the result is not rated. Sample is assessed in as-received condition only, and any nonfunctional hazardous sharp edges are noted. Modification: as-received condition only. Because this test is for items which fall outside the scope and age grade (under 8 years of age) of this section of the CFR, the result of this test is reported for reference only; the result is not rated. Sample is assessed in as-received condition only, and any nonfunctional hazardous sharp points are noted.

3 United States Hazardous Conditions Safety Test Before and After Use & Abuse Testing Note: report result as PASS / FAIL. Small part should be failure at all ages. Sharp Accessible Edges Test Sharp Accessible Points Test Small Parts Mechanical Compression Test Impact Test Tension Test 16 CFR CFR CFR & 16 CFR CFR CFR CFR Shall have no accessible, potentially hazardous sharp edges before and after appropriate use and abuse testing. Shall have no accessible, potentially hazardous sharp points before and after appropriate use and abuse testing. Items intended for children 48 to 96 months (4-8 years) of age may contain accessible, potentially hazardous functional sharp points but are required to carry safety labeling. Functional sharp points are expressly prohibited in items intended for children under 48 months (4 years) of age. Applicable products for children (including removable, liberated components or fragments of said products) shall not be small enough, without being compressed, to fit entirely within the small parts cylinder, before and after use and abuse testing. No hazards shall result when the sample is subjected to the applicable compression force as determined by age grade. No hazards shall result when the sample is subjected to the applicable impact as determined by age grade. Any projection, or assembly that a child can grasp with at least the thumb and forefinger or the teeth shall be subject to this test. The tension test shall be performed on the same components subjected to the torque test described in torque test for kids. Tensile force 15 lbs. shall be applied evenly, within a period of 10 sec, parallel to the major axis of the test component. No detached, breakage or damage was found. Torque Test 16 CFR Any projection, or assembly that a child can grasp with at least the thumb and forefinger or the teeth shall be subject to this test. 4±0.2 in.lbf/10sec. or 180 at clockwise and counter clockwise directions. No detached, breakage or damage was found. Chemical/Analytical CPSIA Total Lead in Accessible Substrate Material: Non-Metal Childrens Products *^ CPSIA Total Lead in Accessible Substrate Material: Metal Childrens Products & Jewelry *^ Total Lead Containing Paint/Surface Coating *^ CPSC-CH-E Citation: 16 CFR CPSC-CH-E Citation: 16 CFR CPSC-CH-E Citation: 16 CFR 1303 Max.100ppm Max.100ppm Max. 90 ppm 1) Wet paint and/or other similar surface coating materials 2) Toys and children's products that bear paint and/or similar surface coating materials 3) Furniture that bears paint and/or similar surface coating materials.

4 Canada: All Inclusive (Packaging only) Canada: Marking of Imported Goods Canada: Name & Address Canada: Net Quantity Canada: Product Identification Citation: Canadian Customs Tariff, c. 535 (Modified) / Modification: Only samples that provide the English translation are verified; the French verbiage is not verified. Canadian Customs Tariff, S.C. 1997, c. 36, Section 19 / In a manner prescribed by the regulation, goods shall be labeled in legible English or French words which indicate their country of origin. Marking of Imported Goods Regulations SOR/94-10 sections 4 and 5 Citation: Consumer Packaging & Regulations, C.R.C., Prepackaged items shall bear appropriate place of business declaration in a manner prescribed by the regulation. c. 417, Sec. 6 (2), 13, 15 & 16 Citation: Consumer Packaging & Regulations, C.R.C., Prepackaged items shall bear appropriate net quantity declaration in a manner prescribed by the regulation. c. 417, Sec. 6 (2), 12 (a) & 14 Modification: Only samples that provide the English translation are verified; the French verbiage is not verified. Unless exempt, the product Citation: Consumer Packaging & Regulations, C.R.C., identity shall be shown in English and French in a manner prescribed by the regulation. c. 417, Sec. 6 (2), 12 (b), 15 & 16 (Modified) Canada: Electromagnetic Compatibility (EMC) Written Confirmation Citation: Radiocommunication Act, RSC 1985, c R-2 Shall comply with the Radiocommunication Act. Applicable labeling is reported, and vendor documentation is collected. Low Power License Exempt Radiocommunication Devices (All Frequency Bands) Quality & Workmanship Canada: Sharp Edges Canada: Sharp Points Canada Analytical / Chemical (for Children only) Written Confirmation Citation: Canada IC RSS-210 Health Canada Method M00.2 (Modified) Year: 2010 Citation: Toys Regulation SOR\ Health Canada Method M00.3 (Modified) Year: 2010 Citation: Toys Regulation SOR\ Required verification, certification and declaration of conformity markings and labeling shall be present. Modification: "as received" only. The result of this test is reported for reference only; the result is not rated. Shall have no accessible and nonfunctional sharp edges in "as received" condition. Modification: "as received" only. The result of this test is reported for reference only; the result is not rated. Shall have no accessible and nonfunctional sharp edges in "as received" condition. Canada: Total Lead in Surface Coating Materials *^ Surface Coating on: Health Canada Method C02.2 1) Furniture and other articles for children: < or = 90 mg/kg (ppm) of total lead. Citation: Surface Coating Materials Regulations SOR/ ) Pencils and artists brushes: < or = 90 mg/kg (ppm) of total lead. Mechanical Canada: Flexible Film Bags Health Canada Method M03 Year: 2009 Citation: Toys Regulations SOR\ , Sec. 4 Flexible film bags shall meet the requirements for thickness and opening size and shall bear the prescribed warning in accordance with the regulation.

5 Additional Tests For J.Crew, Crewcuts & Madewell start from FA15 (Exclude Outlet) United Kingdom: All Inclusive Chemical/Analytical Batteries & Accumulators: Cadmium & Mercury Written Confirmation Citation: 2006/66/EC 1) Prohibits the placing on the market of: a) all batteries or accumulators, whether or not incorporated into appliances, that contain more than 0,0005% of mercury by weight; and b) portable batteries or accumulators, including those incorporated into appliances, that contain more than 0,002% of cadmium by weight. 2) The prohibition set out in paragraph 1(a) shall not apply to button cells with a mercury content of no more than 2% by weight. 3) The prohibition set out in paragraph 1(b) shall not apply to portable batteries and accumulators intended for use in emergency and alarm systems, including emergency lighting; medical equipment; or cordless power tools. 4) This Directive requires batteries to be disposable separately from the unit so they must be relatively easy to remove from the item with instructions on how to do so supplied. Determination of Lead & Cadmium in Dry Cells * Determination of Mercury in Button Cell Batteries * C-056 Citation: TBD C-055 Citation: TBD Limits for marking: Pb > 0.004% Cd > 0.002% Limit for marking >0.0005% Phthalate Content Test (6P) *^ RoHS * [XRF followed by wet chem. (for non conclusive results)] Tin in PVC * Total Cadmium Content: Plastic Substrates & Surface Coatings *^# EN Citation: REACH Regulation (EC) 552/2009 Amending 1907/2006, Annex XVII, Sec. 51 & 52 Total BBP+DBP+DEHP: < or = 0.1% (1,000 ppm) by weight of the plasticised material. Total DIDP+DINP+DnOP: < or = 0.1% (1,000 ppm) by weight of the plasticised material. EN 1122 & EN Maximum concentration values (in homogenous materials): Lead: 0.1% (1,000 ppm) Mercury: 0.1% (1,000 ppm) Hexavalent Chromium: Citation: Reduction of Hazardous Substances (RoHS) Directive 0.1% (1,000 ppm) Polybrominated biphenyl: 0.1% (1,000 ppm) Polybrominated diphenyl ether: 0.1% (1,000 ppm) Cadmium: 0.01% ( /95/ EC ppm) XRF per SOP Document 4809 Citation: REACH Regulation (EC) 552/2009 Amending 1907/2006, Annex XVII, Sec. 21 < 1000 ppm (mg/kg) Tin Testing is performed on all surface coatings and on plastic substrates only. BS EN 1122 < or = 100 mg/kg (ppm) all polymers Citation: REACH Regulation (EU) 1907/2006 Annex XVII No 23 < or = 1000 mg/kg (ppm) coatings of paint and varnish Cadmium as amended < or = 100 mg/kg (ppm) metal parts of jewelry

6 Performance Information Technology Equipment: Immunity Characteristics * EN Citation: 2004/108/EC Shall comply with limits and methods of measurement. Low Voltage Power Supplies: D.C. Output * Primary Batteries * Radio Disturbance Characteristics * Safety of Laser Products * European Union: CE Marking * European Union: Electromagnetic Compatibility * BS EN :2001 & IEC :2000 Citation: 2004/108/EC EN & EN Citation: 2006/66/EC EN Citation: 2004/108/EC BS EN Year: 2007 Citation: 2004/108/EC Sample shall comply. Must comply with EN & EN Shall comply with limits and methods of measurement. Lighting with LED require Class 1 compliance. NOTE: Vendor can submit documentation in lieu of testing if dated within one year. If the vendor cannot submit documentation, then the test is performed for an additionl fee. The CE (Conformite Europeenne) Marking is required to be displayed on regulated products offered for commercial sale on the European market. Record any labeling as applicable. Compliance to Directive 2004/108/EC is not verified. Plug Pin * Written Confirmation Plug pin technical data sheets for the applicable member states into which the product is to be sold/marketed. RoHS Certification * Written Confirmation Citation: Reduction of Hazardous Substances (RoHS) Directive A valid RoHS certificate must be provided for verification. 2002/95/ EC WEEE: Waste Electrical & Electronic Equipment * United Kingdom: Adult Quality & Workmanship Points & Metallic Wires Sharp Edges EN Citation: 2002/96/EC EN 71-1 (Modified) Citation: 2001/95/EC EN 71-1 (Modified) Citation: 2001/95/EC Product requires WEEE wheeled bin symbol marking. Modified Application: "As received" only. Metallic wires and accessible points shall not present an unreasonable risk of injury. Modified Application: "As received" only, not before and after use & abuse testing. Expanded to include all products, not just products for children. Metal and glass edges and overlap joints of sheet metal shall meet specified safety requirements and shall not present an unreasonable risk of injury.

7 United Kingdom: Children 3+ Hazardous Conditions Safety Test Before and After Use & Abuse Testing Points & Metallic Wires: 3+ * EN 71-1, Sec. 4.8, 7.6, 8.10, 8.12 & 8.13 and Annex A.9, A.40 & A.41 Year: 2011 Metallic wires and accessible points shall not present an unreasonable risk of injury. a) Points are considered as potentially hazardous sharp points if they are sharp as determined by the points tester. Points of pencils and similar writing and drawing implements are not considered as sharp points. b) Where it is essential for the functioning of the toy, hazardous sharp functional points may be used in toys intended for children of 36 months and over. The potential danger presented by such edges shall be drawn to the attention of the user. However, points of pieces intended to serve as electrical conductors do not require a warning. c) Metallic wires and other metallic components that are designed and intended to be bent, for example, in order to change the shape or position of a toy or part of a toy (e.g. in soft-filled toys), shall not break and produce hazardous sharp points, or protrude any surface covering of the toy, when tested as required. d) Metallic wires that are not designed to be bent but are likely to occasionally or accidentally be bent during play shall not break and produce hazardous sharp points, or protrude through any surface covering of the toy, when tested as required. e) Splinters on surfaces and accessible edges of toys shall not present an unreasonable risk of injury taking into account the foreseeable use of the toy. The requirements are applicable before and after use and abuse testing for toys age graded 3-14 years. Sharp Edges: 3+ * Sharpness of Points * Mechanical Accessibility of a Part or Component * Assembly * Compression Test * Drop Test * Flexible Plastic Sheeting * Impact Test * EN 71-1, Sec. 4.7 & 7.6 & and Annex A.8 Year: 2011 EN 71-1, Sec & A.40 Year: 2011 EN 71-1, Sec Year: 2011 EN 71-1, Sec. 4.2 and Annex A.4 Year: 2011 EN 71-1, Sec. 8.8 and Annex A.39 Year: 2011 EN 71-1, Sec. 8.5 Year: 2011 EN 71-1, Sec. 4.3, 5.3 & and Annex A.5 & A.16 Year: 2011 EN 71-1, Sec. 8.7 and Annex A.38 Year: 2011 Hazardous functional sharp edges may be used in a toy intended for children of 36 months and over if they are essential for the functioning of the toy and if their potential danger is brought to the attention of the user. Edges of pieces intended to serve as electric conductors, microscope slides and cover slips do not require a warning. Edges of metal shall be free of burrs, and edges of metal or glass shall be sufficiently protected to make them inaccessible, and overlap joints of sheet metal shall have the required thickness and clearance. There shall be no hazardous accessible sharp points present. Potentially hazardous parts and components shall not be accessible. If appropriate, a toy requiring assembly shall be accompanied by detailed assembly instructions that indicate whether adult assembly is required or whether proper assembly (by a child) requires checking by an adult before use. When subjected to a specified compression force, a toy shall not produce any small parts or accessible hazardous sharp points or edges, and no hazardous driving mechanisms shall become accessible. The casing of a toy intended for a child who is too young to sit up unassisted shall not crack or separate into parts. When subjected to specified drop testing, a toy shall not produce any small parts or accessible hazardous sharp points or edges, and no hazardous driving mechanisms shall become accessible. The casing of a toy intended for a child who is too young to sit up unassisted shall not crack or separate into parts. Toys with flexible plastic sheeting shall conform to prescribed thickness and perforation requirements. When subjected to a specified impact, a toy shall not produce any small parts or accessible hazardous sharp points or edges, and no hazardous driving mechanisms shall become accessible. The casing of a toy intended for a child who is too young to sit up unassisted shall not crack or separate into parts.

8 Material * EN 71-1, Sec. 4.1 and Annex A.3 Year: 2011 Toys and material used in toys shall be visually clean and free from infestation. There should be no infestation from animals or vermin. Packaging * EN 71-1, Sec. 4.3(b), 5.10, 5.12, 6, 8.3, , 8.25 & and Annex A.48, A.50 & A.56 Year: 2011 A toy's packaging components shall meet the applicable requirements of the referenced standard. Tension Test * EN 71-1, Sec. 8.4 and Annex A.37 Year: 2011 Toys shall not produce any small parts or accessible hazardous sharp points or edges when their grippable components are subjected to a specified force. Torque Test * Toy Bags * Flammability Flammability: Celluloid & Cellulose Nitrate * Performance Toys Having Functions Dependent on Electricity * Age Grading: Toys * EN 71-1, Sec. 8.3 Year: 2011 EN 71-1, Sec. 4.4 & (a) Year: 2011 EN 71-2, Sec. 4.1 and Annex A.3 Year: 2011 BS EN Year: 2005+A2:2011 EN 71-1 Year: 2011 Toys shall not produce any small parts or accessible hazardous sharp points or edges when their grippable components are subjected to a specified rotation or force. Toy bags with a drawstring closure and a specified opening perimeter size shall either be made of material permeable to air, or shall provide the total ventilation area prescribed by the referenced standard. Celluloid (cellulose nitrate) and materials with the same behavior in fire as celluloid shall not be used in the manufacture of toys, except as specified. Shall meet the requirements for the safety of toys whose functions rely upon electricity. NOTE: Test is performed in Reading. Toys intended for unspecified or undetermined ages or age ranges shall be subjected to the most severe testing under the referenced standard. Warning for Toys Not Intended for Children Under 36 Months * EN 71-1, Sec. 7.2 and Annex A.34 Year: 2011 Toys which are not intended for but which might be dangerous for children under 36 months of age shall be accompanied by a prescribed warning on the toy or its packaging. Warnings, Markings & Instructions for Use * EN 71-1, Sec. 7 and Annex A.33 Year: 2011 Toys shall bear the CE-marking and all required information regarding manufacturer, identification and warnings and shall be accompanied by instructions and safety information as prescribed and appropriate. Note: 1. * = Additional cost 2. ^ = Max. 3 combine to 1 at same material. If positive/inconclusive result was found in composed sample. We will automatically separate retest of each component in order to determine the individual compliance of each component in the sample.