D2-2. Table of Contents RETROFIT/BYPASS TERMINAL UNITS
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1 D2 RETROFIT/YPASS TERMINA UNITS Table of Contents RETROFIT/YPASS TERMINA UNITS RVE This retrofit terminal unit is designed to convert high pressure mechanical constant volume systems to low pressure variable volume systems and also used in exhaust, non reheat, or other supply applications requiring a round to round duct connections. SVE This slide-in, retrofit terminal unit is designed to convert constant volume or booster coil systems into modern, energy efficient variable air volume systems with low installation costs. This unit is designed to maintain optimum occupant comfort by varying the amount of cold air from the constant volume air handler and bypassing the excess cooling air into the ceiling plenum or return air duct. MS The rueger Measuring Station (MS) is designed to accurately measure airflow with a linear or four-quadrant multi-point differential pressure sensor in round duct applications. RVE Introduction & Unit Capacities... D2-3 Product Description & Selection Guidelines... D2-4 Retrofit Procedures... D2-5 Dimensional & Product Information... D2-6 Performance Data... D2-7 Control Information... D2-9 Engineering Specification... D2-10 SVE Introduction & Unit Capacities... D2-11 Product Description & Selection Guidelines... D2-12 Application Information... D2-13 Unit with Electronic Controls Dimensional & Product Information... D2-14 Sensor Signal Chart... D2-15 Performance Data... D2-16 Control Information... D2-18 Engineering Specification... D2-19 Introduction, Product Description, & Unit Capacities... D2-20 Unit with Pneumatic Controls Dimensional & Product Information... D2-21 Unit with Electric Controls Dimensional & Product Information... D2-22 Performance Data & Control Information... D2-23 Engineering Specification... D2-24 MS Introduction, Product Description, Unit Capacities, & Dimensional Information... D2-25 Engineering Specification... D2-26 D2-2
2 D2 RETROFIT/YPASS TERMINA UNITS ypass Introduction: The Model is designed to maintain optimum occupant comfort by varying the amount of cold air from the constant volume air handler and bypassing the excess cooling air back to the air handler. The responds to the thermostat demand for cooling by varying the position of the unit damper, which in turn controls the amount of air entering a zone. During reduced loads, the damper position changes to deflect supply air into the ceiling plenum or return air duct. In this way, the air handler operates at constant volume, while individual zones benefit from increased control of comfort levels. RETROFIT/YPASS TERMINA UNITS Product Description CASING All unit casing panels are constructed of 20 gage galvanized steel. INET COARS All collars are round to accommodate standard flex duct sizes. An optional manual inlet damper is available. OUTET CONNECTIONS ypass and outlet connections are round. Optional multiple outlet is available. Optional manual dampers are available. INSUATION Casing insulation is 1/2 thick, 1 1/2 lb. dual density, fiberglass liner that meets U 181 and NFPA 90A requirements. CONTROS Pressure dependent pneumatic and electric control types are available. A no control unit is also available for field mounting of controls. HANGER RACETS Optional hanger brackets are available. CONTRO TRANSFORMERS Electric controlled units are available with a factory supplied and wired optional 24 volt control transformer, mounted inside the control enclosure. AES abel information adhered to each unit includes model name, unit size, configuration code, airflow (CFM) and tagging information. Savings result from the elimination of variable speed drives for the air handling system fan(s). At reduced zone loads, cool primary air is returned to the air handler via the plenum or return air duct without experiencing zone heat gains. The lower return air temperature allows the air handler to operate more efficiently. MODE - ypass Terminal Unit FEATURES 20 Gage galvanized steel casing construction. Single-blade design results in fewer parts and leads to increased reliability and a low pressure drop. Manual discharge damper with no spring loaded parts to fail. Side bypass discharge for easy access to balancing dampers. Manual inlet air damper to control air volume entering the unit. ow pressure drop; requires less energy than competing models and a lower central fan motor horsepower requirement. Insulated case provides thermal and acoustical insulation. Capacities as high as 4400 CFM to increase design flexibility. Choice of Pneumatic or Electric Controls on top or bottom of unit; results in flexibility to fit most building control packages. Unit Capacities, UNIT CAPACITIES Unit Size Max. CFM [/s] [236] [425] [614] [944] [1180] [1699] [2077] PACAGING Units are individually packaged in a carton and stacked on a pallet. Each pallet of units is banded and stretch wrapped with cellophane. D2-20
3 RETROFIT/YPASS TERMINA UNITS D2 ypass Unit with Pneumatic Controls Dimensional Information UNIT WITH PNEUMATIC CONTROS, PAN & SIDE VIEWS ACTUATOR 6 1/4" (159) E YPASS C G OUTET INET D OUTET INET AIR FOW A OUTET SIDE VIEW F YPASS PAN VIEW DIRECT ACTING INET AIR FOW UNIT WITH PNEUMATIC CONTROS, DIMENSIONA DETAIS Unit Size Max. CFM [/s] PAN VIEW REVERSE ACTING A C D E F G [236] 12 7/8" (327) 7 1/8" (182) 11 1/8" (283) 5 7/8" (149) 4 1/4" (108) 12 3/8" (314) 5 9/16" (141) [425] 12 7/8" (327) 7 1/8" (182) 11 1/8" (283) 7 7/8" (200) 5 1/4" (133) 12 3/8" (314) 5 9/16" (141) [614] 14 7/8" (378) 8 1/8" (210) 13 1/8" (333) 9 7/8" (251) 6 1/4" (159) 14 3/8" (365) 6 9/16" (167) [944] 18 7/8" (479) 10 1/8" (257) 17 1/8" (435) 11 7/8" (302) 7 1/4" (184) 18 3/8" (467) 8 9/16" (217) [1180] 18 7/8" (479) 10 1/8" (257) 17 1/8" (435) 13 7/8" (352) 8 1/4" (210) 18 3/8" (467) 8 9/16" (217) [1699] 22 7/8" (581) 12 1/8" (308) 21 1/8" (537) 15 7/8" (403) 9 1/4" (235) 22 3/8" (568) 10 9/16" (268) [2077] 22 7/8" (581) 12 1/8" (308) 21 1/8" (537) 17 7/8" (454) 10 1/4" (260) 22 3/8" (568) 10 9/16" (268) NOTES: Dimensions in parentheses are mm. D dimension is diameter of inlet, bypass, and outlet connections. Unit may be job site rotated 180 to have controls located on the bottom of the unit. RETROFIT/YPSS TERMINA UNITS Unit with Pneumatic Controls Features & Options STANDARD FEATURES 20 Gage galvanized steel casing construction. 1/2 Thick Dual Density Fiberglass Insulation that meets NFPA 90A and U 181 safety requirements. ypass discharge collar. Outlet discharge collar psi spring range actuator. alancing damper operates on a 0-20 psi thermostat signal. OPTIONA FEATURES Manual inlet damper. Manual bypass damper. Hanger brackets. Thermostat. Providing You With Air Distribution Solutions D2-21
4 D2 RETROFIT/YPASS TERMINA UNITS ypass Unit with Electric Controls Dimensional Information UNIT WITH EECTRIC CONTROS, PAN & SIDE VIEWS D INET INET E F YPASS CONTRO ENCOSURE RETROFIT/YPASS TERMINA UNITS OUTET A PAN VIEW UNIT WITH EECTRIC CONTROS, DIMENSIONA DETAIS Unit Size Max. CFM [/s] OUTET C 4 1/4" (108) G SIDE VIEW A C D E F G [236] 12 7/8" (327) 7 1/8" (182) 11 1/8" (283) 5 7/8" (149) 4 1/4" (108) 12 3/8" (314) 5 9/16" (141) [425] 12 7/8" (327) 7 1/8" (182) 11 1/8" (283) 7 7/8" (200) 5 1/4" (133) 12 3/8" (314) 5 9/16" (141) [614] 14 7/8" (378) 8 1/8" (210) 13 1/8" (333) 9 7/8" (251) 6 1/4" (159) 14 3/8" (365) 6 9/16" (167) [944] 18 7/8" (479) 10 1/8" (257) 17 1/8" (435) 11 7/8" (302) 7 1/4" (184) 18 3/8" (467) 8 9/16" (217) [1180] 18 7/8" (479) 10 1/8" (257) 17 1/8" (435) 13 7/8" (352) 8 1/4" (210) 18 3/8" (467) 8 9/16" (217) [1699] 22 7/8" (581) 12 1/8" (308) 21 1/8" (537) 15 7/8" (403) 9 1/4" (235) 22 3/8" (568) 10 9/16" (268) [2077] 22 7/8" (581) 12 1/8" (308) 21 1/8" (537) 17 7/8" (454) 10 1/4" (260) 22 3/8" (568) 10 9/16" (268) NOTES: Dimensions in parentheses are mm. D dimension is diameter of inlet, bypass, and outlet connections. Unit may be job site rotated 180 to have controls located on the bottom of the unit. Unit with Electric Controls Features & Options STANDARD FEATURES 20 Gage galvanized steel casing construction. 1/2 Thick Dual Density Fiberglass Insulation that meets NFPA 90A and U 181 safety requirements. ypass collar. Round discharge to room. 24 VAC actuator. OPTIONA FEATURES Manual inlet damper. Manual bypass damper. alancing damper. Hanger brackets. Thermostat. 24 Volt transformer. D2-22
5 RETROFIT/YPASS TERMINA UNITS D2 ypass Performance Data, DISCHARGE & RADIATED SOUND DATA Unit Size Discharge Sound Radiated Sound 0.5" Ps 0.5" Ps Flow Rate Min Ps Octave and Min Ps Octave and p Sound Power, w Sound Power, w p CFM (/s) "WG (Pa) NC "WG (Pa) NC 200 (94) (1.0) (17.2) (142) (2.2) (38.6) (189) (4.0) (68.6) (236) (6.2) (107.3) (142) (0.7) (12.2) (236) (2.0) (33.8) (330) (4.0) (66.3) (425) (6.6) (109.6) (236) (0.8) (13.9) (330) (1.5) (27.2) (472) (3.1) (55.5) (614) (5.3) (93.8) (378) (1.0) (17.1) (566) (2.2) (38.6) (755) (4.0) (68.5) (944) (6.2) (107.1) (472) (0.8) (15.1) (708) (1.9) (34.0) (944) (3.3) (60.4) (1180) (5.2) (94.3) (566) (0.7) (12.2) (849) (1.6) (27.4) (1274) (3.6) (61.7) (1699) (6.3) (109.6) (755) (0.8) (13.5) (1133) (1.8) (30.3) (1510) (3.1) (54.0) (2077) (5.9) (102.0) NOTES: Discharge sound power is the sound emitted from the unit discharge. Radiated sound power is the sound transmitted through the casing walls. All sound data is based on tests conducted in accordance with AHRI Sound power levels are in d, re Watts. ΔPs is the difference in static pressure from inlet to discharge. NC application data is from AHRI Standard Appendix E, as a function of flow rate shown. All data points listed are application ratings outside the scope of the Certification Program. Minimum Ps for discharge sound has damper full open for 100% discharge. Minimum Ps for radiated sound has damper full closed for 100% bypass. Dash indicates a NC is less than 20. See Engineering section for reductions and definitions. RETROFIT/YPSS TERMINA UNITS Control Information The following list of standard control arrangements are available with the product offering. Each control approach offers pressure dependent, variable air volume, control to the zone. Control functions are identified by the rueger control package designation. PNEUMATIC CONTRO ARRANGEMENTS Each control arrangement includes a factory supplied and installed pneumatic actuator. ANAOG CONTRO ARRANGEMENT Pressure dependent control package consists of a 24 volt electric actuator, optional 24 volt transformer and a control enclosure Temperature Responsive Control - Cooling Temperature Responsive Control - Cooling with Automatic Changeover Actuator Only; DA-NC Pressure Dependent Control Actuator Only; RA-NO Pressure Dependent Control Pneumatic Control egend: DA - Direct Acting Thermostat RA - Reverse Acting Thermostat NO - Normally Open Damper Position to the Zone NC - Normally Closed Damper Position to the Zone Providing You With Air Distribution Solutions D2-23
6 D2 RETROFIT/YPASS TERMINA UNITS ypass Suggested Specification & Configuration UNIT Furnish and install rueger model bypass terminal units of the sizes shown in the plans. Unit casing shall be constructed of not less than 20 gage galvanized steel. All air inlet/outlet collars shall accommodate standard spiral and flex duct sizes. Controls must be capable of being located on top or bottom of unit casing. 1. SERIES: (XXX) - ypass Terminal Unit 2. SENSOR TYPE: (X) 0 - No Sensor 3. UNIT STYE: (X) 0 - Standard 1 - with Multiple Outlets RETROFIT/YPASS TERMINA UNITS Unit casing shall be lined with 1/2 thick, 1 1/2 lb. dual density fiberglass insulation that meets U 181 and NFPA 90A. The radiated and discharge attenuation factors for the specified NC levels shall be based on attenuation factors from AHRI Standard Appendix E, which includes room absorption, environmental adjustment factor, duct insertion, end reflection and duct branching. abel information shall be adhered to each unit to include model size, airflow (CFM), and tagging information. Terminals shall be tested in accordance with the latest AHRI Standard INET CODE: (XX) CONTRO TYPE: (XXXX) DA/NC Pneumatic RA/NO Pneumatic Cooling Cooling with Automatic Changeover 6. UNIT ACCESSORIES: (X) (X) (X) (X) 0 - None S - Hanger rackets C - Damper, Manual Inlet D - Damper, Manual - One for each multiple outlet E - Damper, Manual ypass G VAC Transformer H VAC Transformer J VAC Transformer VAC Transformer VAC Transformer SAMPE CONFIGURATION: S D2-24
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