OUR MOTIVATION. Your Partner for. Innovative Drive Technology. Tailored solutions with highest efficiency.
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1 OUR MOTIVATION Tailored solutions with highest efficiency Your Partner for Innovative Drive Technology
2 o VDS Systems Photo: AEBI & Co. AG Maschinenfabrik VTP Variable Twin Planet VPD Variable Power Divider VCS Vehicle Control Software Continuously variable transmissions for Agric tractors Municipal vehicles Telehandlers Backhoe loaders Wheel loaders Handling machines Forestry machines... CVT module between engine and automatic T/M or synchrosplit T/M for ARFF trucks (Crash trucks) Sweepers Municipal Vehicles... Vehicle control and engine T/M management On- and off-highway vehicles Agric tractors Municipal vehicles Construction machinery...
3 o Product Management Set up of product strategy Analyses of market and competitors Benchmarks Evaluation of customer needs Photo: Fotolia everythingpossible Definition of requirements Set up of specifications Market introduction of new products Product improvements Support of sales o Engineering Process Concept Specification Concept creation and evaluation Basic dimensioning System and transmission layout Detail design Detailed design in 3D and 2D drawings Dimensioning / calculation Finite element analysis Software development Functional prototype Supplier selection Parts procurement Quality assurance Prototype assembly Functional tests Validation Endurance tests on test benches Vehicle integration Software application Field tests Series introduction System optimization Product cost optimization End-of-line test Support series run up Photo: Fotolia pavlodar
4 o Design Concepts Transmission layout Packaging, installation investigations Layout design Driveline and Transmission schemes Bill of material Hydraulic scheme Hydraulic design Design of all parts, including gears, shafts, turning parts, milled parts, cast and forged parts, etc. Detailed design Coordination with suppliers Single part drawings Assembly and installation drawings Photo: Fotolia Shutterbas Our Tools: CATIA V5 R19 CATIA V5-6R2012 CATIA/ENOVIA V6 eplan electric P8 eplan harness prod o Calculation / Analysis / Simulation Transmission Concepts Performance calculation Component selection Full load characteristics Drive cycle simulation Fuel consumption Load spectra Basic dimensioning Space requirements Transmission Development Analysis and Optimization Tooth profile and line modifications to enhance endurance and smoothness Planetary gear drives, power-split systems Shafts and bearings Multi-disk clutches, dog clutches Bevel gear sets Material and heat treatment Gear manufacturing technology Prototype and serial costs Special Services Trouble-shooting at testing and in operation Programming of specific calculation tools Photo: Dreamstime Juri Bizgajmer
5 o Testing / Measurements / Test rigs Assembly First assembly / disassemblies Documentation in gearbox passes Measurement techniques on test objects and vehicles Application of required sensors Measurement data acquisition and evaluation Functional testing on rigs Lubrication investigation and optimization Tilting tests Low temperature tests Drag torque measurements, efficiency measurements Endurance testing on test rigs (Quasi static) test programs derived from duty cycles Dynamic testing of drivetrains Photo: VDS Vehicle testing Transmission functional testing in vehicles Endurance testing (field application etc.) o Control Systems / Software Model based software development in Mathworks MATLAB / Simulink Transmission controller Vehicle controller Software development for test benches Functional tests Endurance tests End-of-line test bench Operators controls and display devices Programming of displays Integration of driver interface and driver information systems Electrics Development of vehicle wiring using eplan P8 Additional services CAN bus analyses / reverse engineering C, C++, C#, CodeSys programming Photo: Makaule Dreamstime
6 VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems for working machines. The team of specialists, well experienced in developing CVTs from conceptual studies to mass production, works out innovative solutions in latest driveline technology. In addition to engineering services, VDS supplies powersplit components up to complete CVT systems for niche markets. Don t hesitate to get in touch with VDS to find a solution for your specific driveline request. Photo: Fotolia / AK-DigiArt VDS Getriebe GmbH Gewerbepark Wolfern/Steyr Austria Phone: Fax: office@vds-getriebe.at Web:
Innovative Drive Technology. Your Partner for. Continuously Variable Transmissions and Power Split Systems. VDS Product Innovations 2018
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