PC180 6 CRAWLER EXCAVATOR SERIES PC kw (107 HP) SAEJ1349 FLYWHEEL HORSEPOWER: BUCKET CAPACITIES: WEIGHT RANGE: MODELS PC180LC-6, PC180NLC-6
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- Elfrieda Hines
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1 RWLER EXVTOR SERIES P1806 The machine shown may vary according to territory specifications HYDRULI EXVTOR Designed and manufactured in Europe, for European preferences and needs, the P1806 delivers the ultimate balance of productivity, reliability, and operator comfort. Komatsu s onboard, patented HydrauMind hydraulic system assists every operation with versatile machine performance criteria that s always perfectly matched to each task. P180 6 MODELS P180L6, P180NL6 FLYWHEEL HORSEPOWER: UKET PITIES: WEIGHT RNGE: 80 kw (107 HP) SEJ1349 UP TO 1.14 m 3 SE UP TO 19300
2 PRODUTIVE ND FLEXILE Like all Komatsu dash6 excavators, the P1806 has power, speed and control to give exceptional productivity. Engine power The starting point for productivity is engine power. The turbocharged engine not only delivers a huge 107HP, it is also fuel efficient and meets all current emissions and noise standards. Fuel consumption and noise is further improved using the autodeceleration system, which automatically reduces engine speed when the wrist control levers are in neutral after a few seconds. Fast and powerful digging Engine power, high pump output and the control of the HydrauMind hydraulic system all contribute to give an excavator with exceptionally fast and powerful digging forces. Flexibility The P1806 was designed from the outset to the perfect excavator for any application. full range of booms and arms is available, ensuring the P1806 can always be configured to match your application exactly. This machine is installed with one additional service valve as standard. Piping and further service valves are optionally available to complete the additional hydraulic system according to the application. 2
3 ESY OPERTION Working Mode Selection Five working modes are designed to deliver optimal overall machine performance for heavyduty, general, finishing, lifting and breaker operations. When selected, the mode governs the most efficient combination of engine speed, pump speed and system pressure for the task. The G/O mode has proven to be exceptional as a general running mode, delivering substantial savings in fuel, based on a measure of tonnes excavated/litre of fuel. Working Mode H/O G/O F/O L/O /O pplication for heavy operations such as hard digging and loading for general operations with exceptional fuel economy for finishing operations that require fine control with taskmatched work equipment speeds for precise, powerful lifting operations for powerful breaker operations Power Max/Swift Slow Down dvantage Maximum production and power Fast cycle times Power Max/Swift Slow Down modes available Good cycle times Exceptional fuel economy Power Max/Swift Slow Down modes available Smooth finishing capability rm at halfspeed Increased, continuous relief pressure Reduced speed Fine precision control Optimal pressure and flow Optimum engine rpms Power Max can be selected by depressing a joystick button for an instant burst of power to help break through tough digging situations. Swift Slow Dowm joystick activated to diminish all work equipment speeds to half, allowing finishing and delicate operations to be carried out with ultimate precision. Selection Power up Speed down pplication Tough Digging Operations Delicate Operations Result Increase implement force by 9% for 8.5 seconds Speed is reduced ba 1/2. Increase implement force by 9% as long as joystick buttin is pressed. ctive Mode When productivity is the highestlevel priority, the ctive mode is the ideal supplement to the five working modes. It increases engine speed, pump flow, and boomdown speed, to increase productivity by up to 10% greater than operations in the H/O Heavy Duty working mode. The new ctive logo with the green + confirms that the machine has all of the popular Komatsu ctive attributes, plus a generous new offering of onboard operator comforts for a better, more productive work environment. 3
4 OPERTOR OMFORT ll sources of operator fatigue have been carefully considered during the design process. The result is a cab offering unparalleled space and ergonomics, combined with exceptionally low vibration and noise. Outstanding operator space The cab offers unparalleled space for the operator, with generous leg and headroom as well as a large space to store personal belongings behind the seat. The multiadjustable seat and controls can be set to create the ideal individual working position for any operator. Superb visibility Plexiglas roof with sun visor. The optional new plexiglas roof with sun visor gives the operator a better view of overhead obstacles and machine operations. It also allows more natural light to illuminate the cab s interior. 4 Floor Revolving Frame Rubber Silicon Oil Quieter cab Viscous damping cab mounts ensure a quieter work environment, reducing operator fatigue whilst helping concentration.
5 ONTROL Front visibility is further improved by the use of the Komatsu patented wiper system. When not in use the wiper parks on the cab frame itself with no contact with the front window. s well as giving excellent visibility, this systems avoids the need to disconnect the wiper before lifting the front window. Komatsu was the first to introduce computer control into excavators. The latest control system used by the P1806 is sophisticated but easy to use. The new, secure beverage holder is thoughtfully placed within the sight and easy reach of the operator. Now, factorywired 4switch levers can be specified when ordering a new machine. Installed at the time of manufacture, the wires integrate within the standard internal harness, giving secure and easy expansion to connect additional functionalities. The wrist control levers are elevated for comfortable hand access. Optional air suspension heated seat The new, optional air suspension heated seat is the ultimate in comfort for operators who work long hours in cold climates. 12v incab power supply 12v, incab power supply is now standardinstalled, in addition to the normal 24v service. It s a welcome addition for operators who want services such as powering or recharging their mobile phones. Four Diagnostic Modes 1. Time Display mode The default setting. It shows the time and hours meter. 2. User ode Display mode Displays a trouble code and sounds an alarm when a problem has been detected. 3. Trouble Data Memory mode Monitors 32 separate items and stores up to 20 abnormalities over 999 hours for effective troubleshooting. 4. Operation Data mode 20 operating parameters, for example engine speed and hydraulic pressure, are continuously monitored so the operator can be informed immediately of a problem. In addition, service engineers can carry out electrical connection diagnostics. Together these 4 diagnostic modes allow troubleshooting of 119 different potential problems to keep the machine operating at peak performance. 5
6 DURILITY ND RELIILITY Komatsu has years of experience in the design and manufacture of hydraulic excavators. ll of this experience has been used to make the P1806 exceptionally durable, even in the most arduous of applications. Designed and built for strength. Using the latest computer aided design techniques and exhaustive testing, the boom and arm designs have been optimised for strength and durability. key feature is the extensive use of large castings, which distribute load evenly in high stress areas. The boom top and bottom plates are manufactured from single plates, again to distribute loads evenly and avoid potential weak points. The highly automated manufacturing process uses the very latest equipment and quality control techniques. ritical welding is carried out by robots to ensure an extremely high quality and consistent product. Xframe undercarriage. t boom foot and boom lift cylinder joints use chrome plated pin and bronze bushing system to provide minimal play and extended durability. The Xframe undercarriage is a wellproven, Komatsu design used throughout the excavator range. The X design minimises distortion and twisting of the outer trackframes. This not only gives a long service life, but is also a significant factor in the stability of the excavator. Trackframe underguards are installed as standard to protect the hydraulic components. 6
7 SERVIEILITY Rapid and effective servicing and diagnostics are essential for machine availability and reduced servicing costs. Extended hydraulic oil change intervals. The introduction of a new hybrid filter has extended the filter change interval to 500 hours and the oil itself now only needs to be replaced every 5000 hours. To ensure that these new intervals are followed, a new oilchange indicator function has been incorporated into the monitor panel. This warns the operator when a preset number of operating hours has elapsed and displays the telephone number of the nearest Komatsu service centre. ccessible service locations The operator and service staff can climb onto the machine easily using the large handrails. ll service locations are readily accessible through the wide opening doors and hoods. Service details include centralised greasing points and full guarding of the turbocharger, fan and ancillary drive belts. Refuelling is quickly accomplished using the standard refuel pump. Komatsu service support Full service support is available through the Komatsu distributor network, backedup by excellent parts availability from the Komatsu European parts distribution centre. 7
8 MHINE DIMENSIONS P1806 P180L6 / P180NL6 P 180L6 P 180NL6 Overall width of upper structure with mirror & handrail 2760 mm 2760 mm Overall width of upper structure 2442 mm 2442 mm D E Overall height of cab Overall length of basic machine Tail length / tail swing radius 2871 mm 4448 mm 2417 mm 2871 mm 4448 mm 2417 mm F learance under counterweight 1030 mm 1030 mm G H Machine tail height Ground clearance 1986 mm 442 mm 1986 mm 442 mm I Track length on ground 3260 mm 3260 mm J Track length 4066 mm 4066 mm H K Track gauge 2180 mm 1990 mm L L Track shoe width M Overall track width with 500 mm shoe 600, 700, 800, 900 mm 500, 600, 700 mm 2490 mm K M 600 mm shoe 2780 mm 2590 mm 700 mm shoe 800 mm shoe 2880 mm 2980 mm 2690 mm E 900 mm shoe 3080 mm 180 F G I J D TRNSPORTTION DIMENSIONS P1806 P180L6 / P180NL6 ONEPIEE OOM ONEPIEE OOM rm mm 2600 mm 8620 mm 8560 mm 8560 mm 8570 mm P180L/NL mm 5135 mm 4750 mm 4555 mm mm 2960 mm 2965 mm 3055 mm TWOPIEE OOM TWOPIEE OOM rm mm 2600 mm 8588 mm 8540 mm 8525 mm 8488 mm P180L/NL mm 5463 mm 5146 mm 5003 mm mm 2977 mm 3027 mm 3112 mm Operating weight 8
9 SPEIFITIONS P1806 P180L6 / P180NL6 ENGINE Type... 4 cylinder, direct injection emissionised turbo charged diesel Model...Komatsu S4D102E Power rating SE J1349 (Gross)...84,7kW (113HP / 115PS) at 2100 rpm SE J1349 (Net)...80kW (107HP / 109PS) at 2100 rpm ore x stroke mm x 120 mm Piston displacement litre ircleaning and cooling... Double element type with monitor panel dust indicator and auto dust evacuator. Suction type cooling fan with radiator flyscreen. ELETRIL SYSTEM lternator Volt 55 ampere atteries... 2 x 12 Volt 95 h. Starter motor Volt 4.5 kw. HYDRULI SYSTEM Type... HydrauMind. losedcentre system with load sensing and pressure compensation valves. dditional circuits... Depending on specification up to 2 additional circuits can be installed, with flowcontrol available on the first circuit. Main pump... Variable displacement piston pumps supplying boom, arm, bucket, swing and travel circuits Maximum pump flow litre/min Relief valve settings Implement (Standard) /cm 2 Implement (Power Max) /cm 2 Travel /cm 2 Swing /cm 2 Pilot circuit... 33/cm 2 SWING SYSTEM Type... xial piston motor driving through planetary double reduction gearbox. Swing lock... Electrically actuated wet multidisc brake integrated into swing motor. n additional mechanical pin can be engaged from inside the operator cab. Swing speed... 0 to 12.0rpm ENVIRONMENT Engine emissions...fully complies with proposed E stage 1 exhaust emission regulations. Noise levels (95/27/E dynamic values) LW External noise d() LP Operator ear noise... 77d() UNDERRRIGE onstruction... Xframe centre section with box section trackframes Track assembly Type... Fully sealed. Shoes (each side)...45 Tension...ombined spring and hydraulic unit Rollers Track rollers (each side)... 7 arrier rollers (each side)... 2 DRIVES & RKES Steering control... 2 levers with pedals giving full independent control of each track. Drive method...enclosed variable displacement axial piston motor driving through planetary double reduction gearbox for each track. Travel operation... utomatic 3speed selection Travel speeds Lo / Mi / Hi / 4.0 / 5.5 km/h Maximum drawbar pull... P180L P180NL rake system... Hydraulically operated discs in each travel motor. SERVIE/REFILL PITIES Fuel tank ltr Radiator ltr Engine ltr Swing drive ltr Hydraulic tank ltr Final drive (each side) ltr OPERTING WEIGHT Operating weight, including 5140 mm twopiece boom, or 5150 mm onepiece boom, arm, SE heaped 0.67 m3 backhoe bucket, operator, lubricant, coolant and full fuel tank and the standard equipment. Triple grouser shoes 500 mm 600 mm 700 mm 800 mm 900 mm Operating weight ONEPIEE OOM TWOPIEE OOM P180L6 P180NL6 P180L6 P180NL6 Ground pressure 0,42 /cm 2 0,37 /cm 2 0,33 /cm 2 0,29 /cm 2 Operating weight Ground pressure 0,50 /cm 2 0,42 /cm 2 0,37 /cm 2 Operating weight Ground pressure 0,44 /cm 2 0,38 /cm 2 0,33 /cm 2 0,30 /cm 2 Operating weight Ground pressure 0,52 /cm 2 0,44 /cm 2 0,38 /cm 2 9
10 WORKING RNGES ONEPIEE OOM P1806 P180L6 / P180NL6 10 H E D mm G F rm length mm 2620 mm Max. digging height 8775 mm 8840 mm 8900 mm 9055 mm Max. dumping height 6130 mm 6230 mm 6320 mm 6470 mm Max. digging depth 5200 mm 5610 mm 5960 mm 6250 mm D Max. vertical wall digging depth 4506 mm 5036 mm 5690 mm 5743 mm E Max. digging depth of cut for 8 level 4950 mm 5375 mm 5740 mm 6050 mm F Max. digging reach 8355 mm 8675 mm 8960 mm 9230 mm G Max. digging reach at ground 8180 mm 8510 mm 8800 mm 9075 mm H Min. swing radius 3360 mm 3060 mm mm 3010 mm 10
11 WORKING RNGES TWOPIEE OOM P1806 P180L6 / P180NL6 10 H E D mm G F rm length mm 2620 mm Max. digging height 9064 mm 9214 mm 9349 mm 9532 mm Max. dumping height 6388 mm 6553 mm 6697 mm 6881 mm Max. digging depth 5050 mm 5445 mm 5786 mm 6074 mm D Max. vertical wall digging depth 4075 mm 4417 mm 4711 mm 4958 mm E Max. digging depth of cut for 8 level 4934 mm 5336 mm 5682 mm 5974 mm F Max. digging reach 8403 mm 8750 mm 9053 mm 9329 mm G Max. digging reach at ground 8232 mm 8585 mm 8894 mm 9175 mm H Min. swing radius 3477 mm 3033 mm 3003 mm 2966 mm 11
12 LIFTING PITIES P1806 P180L6 MX 7.5m 6.0m 4,5m 3.0m 1,5m rm length 0,76 m 3 /SE m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m *1450 * * *3250 *4100 * * *3050 *3550 * * *5000 * * *7150 *8750 *6750 *8750 *10350 *8000 * * *8000 *4750 *7600 *4750 *7600 ONEPIEE OOM 2600 mm 0,76 m 3 /SE 550 0,76 m 3 /SE 550 mm 0,76 m 3 /SE m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m 6.0m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m 6.0m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m * * * *2200 * *4150 *2050 *2300 * *3250 *4000 *3650 * *4450 * * * * * * *2550 * * * * * *4000 *4450 * 4700 * *5300 * *6800 *4900 * *5650 * *6550 *5000 *6100 *7150 * * * *7750 *6750 *6400 *9100 *9950 *7300 *8750 *5700 *9350 *9400 *6250 *9450 *8700 *7750 *6750 * *7300 *8750 * * *5050 *8300 *5300 *9250 *5050 *8300 *5300 *9250 L rm length Reach from swing center ucket hook height Rating over front Rating over side Rating at maximum reach When removing bucket, linkage or cylinder, lifting capacities can be increased by their respective weights 0,76 m 3 /SE 550 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m *1400 *1350 *1350 *1450 * *2000 * *1400 *1350 *1350 * * *3250 *3900 *4700 * * *8200 *6000 *8450 *1 *8200 * TWOPIEE OOM 2600 mm 0,76 m 3 /SE 550 0,76 m 3 /SE 550 mm 0,76 m 3 /SE 550 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m *1800 * * *2300 *1950 *2050 *2300 *2800 * *3550 * *1800 *2300 * * * *3500 * *3850 * 4650 * *4450 * *4950 * *4850 *4600 *5500 * * * *4850 * *9150 *5750 *8800 *13450 *5100 *9100 *9050 *9150 * * L rm length Reach from swing center ucket hook height Rating over front Rating over side Rating at maximum reach When removing bucket, linkage or cylinder, lifting capacities can be increased by their respective weights *Load is limited by hydraulic capacity rather than tipping. Ratings are based on SE Standard No. J1097. Rated loads do not exceed 87% of hydraulic lift capacity or 75% of tipping load. 12
13 LIFTING PITIES P1806 MX 7.5m 6.0m 4,5m 3.0m 1,5m P180NL6 rm length 0,76 m 3 /SE m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m *1450 * * *3250 *4100 * * *3050 *3550 * *5000 * * *7150 *8750 *6750 *8750 *10350 *8000 * * *4750 *7600 *4750 *7600 ONEPIEE OOM 2600 mm 0,76 m 3 /SE 550 0,76 m 3 /SE 550 mm 0,76 m 3 /SE m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m 6.0m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m 6.0m 4.5m 3.0m 1.5m 0.0m 1.5m 3.0m 4.5m * * * *2200 * *4150 *2050 *2300 * *3250 *4000 *3650 * *4450 * * * * 3050 * * * * * 4450 * *4000 * * *5300 * *4900 * *5650 * *6550 *5000 * * * *7750 *6750 *6400 *9100 *9950 *7300 *8750 *5700 *9350 *9400 *6250 *9450 *8700 *7750 *6750 * * * * *5050 *8300 *5300 *9250 *5050 *8300 *5300 *9250 L rm length Reach from swing center ucket hook height Rating over front Rating over side Rating at maximum reach When removing bucket, linkage or cylinder, lifting capacities can be increased by their respective weights 0,76 m 3 /SE 550 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m *1400 *1350 *1350 *1450 * *2000 * *1400 *1350 * * *3250 *3900 * * *8200 *6000 *8450 *1 *8200 * TWOPIEE OOM 2600 mm 0,76 m 3 /SE 550 0,76 m 3 /SE 550 mm 0,76 m 3 /SE 550 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m 7,5m 6,0m 4,5m 3,0m 1,5m 0,0m 1,5m 3,0m *1800 * * *2300 *1950 *2050 *2300 *2800 * *3550 * * *2300 * * *3500 * *3850 * * *4450 * *4950 * *4850 *4600 * * * *9150 *5750 *8800 *13450 *5100 *9100 * * * L rm length Reach from swing center ucket hook height Rating over front Rating over side Rating at maximum reach When removing bucket, linkage or cylinder, lifting capacities can be increased by their respective weights *Load is limited by hydraulic capacity rather than tipping. Ratings are based on SE Standard No. J1097. Rated loads do not exceed 87% of hydraulic lift capacity or 75% of tipping load. 13
14 UKET OPTIONS & DIGGING FORES P1806 P180L6 / P180NL6 Specifications and equipments may vary according to regional availability UKET ND RM OMINTION Width mm apacity m 3 SE Weight mm P180 L rm lenght 2250mm 2600mm 2900mm mm P180 NL rm lenght 2250mm 2600mm 2900mm m m m m m m ,14 m These charts are based on overside stability with fully loaded bucket at maximum reach. Material weight up to 1.8 t/m 3 wide variety of buckets & attachments is available. ontact your local dealer for more information. Material weight up to 1.5 t/m 3 Material weight up to 1.2 t/m 3 Not recommended. Please consult with your distributor for the correct selection of buckets and attachments to suit the application. The recommendations are given as a guide only, based on typical operating conditions. full range of Komatsu wear parts is available. RSION SHRP GENERL PURPOSE PENETRTION wide range of attachments is available. Please consult your distributor for details of the full range. UKET ND RM FORE rm length mm 2550 mm 2600 mm 2900mm ucket force ucket force, power max rm force rm force, power max
15 OMPONENT DIMENSIONS ND WEIGHTS P1806 P180L6 / P180NL6 SI MHINE (PPROXIMTE WEIGHTS) Shoe width P180L6 Weight P180NL mm 600 mm 700 mm 800 mm mm OOM ONEPIEE OOM TWOPIEE OOM 1413 mm 1330 (with arm cylinder) 5150 mm 5140 mm 5310 mm OOM RISE YLINDERS TWOPIEE OOM FIRST OOM WITH DJUST YLINDER 780 mm 950 1P boom 2P boom 2104 mm Dimension 1760 mm 1675 mm Dimension 176 mm 185 mm Weight (each) TWOPIEE OOM SEOND OOM WITH RM YLINDER 650 mm 920 RMS 3800 mm 1,85 M RM 2,25 M RM 690 mm 770 mm mm 2760 mm mm 630 2,6 M RM 2,9 M RM 710 mm 700 mm 2620 mm 3510 mm mm
16 KOMTSU RWLER EXVTOR SERIES P1806 STNDRD EQUIPMENT Standard and optional equipment may vary. onsult your Komatsu dealer for more information. Komatsu S4D102E1 80.0kW direct injection emissionised turbo charged diesel engine. Double element type aircleaner with monitor panel dust indicator and autodust evacuator. Suction type cooling fan with radiator flyscreen. utomatic fuel line de aeration Engine key stop lternator, 24 Volt 45 atteries, 2 x 12 Volt 95 hr Starter motor, 24 Volt 4.5 kw Electronic closedcentre load sensing (ELSS) Hydraulic system (HydrauMind). Pump and engine mutual control (PEM) system Monitor panel with working mode selection system PowerMax function Swift Slowdown function OPTIONL EQUIPMENT 500, 600, 700, 800, 900 mm triple grouser trackshoes. 1Piece boom. Hydraulically adjustable 2Piece boom. Heated air suspension seat Travel alarm Radio cassette Ihr KOMTSU Partner: ctive mode utodeceleration function. utomatic engine warmup system. Engine overheat prevention system. Fuel control dial. djustable PP wrist control levers for arm, boom, bucket and swing. PP control levers and pedals for steering and travel. dditional 2way proportional service valve with hydraulic piping to boom foot. Hydrostatic, 3speed travel system with automaticshift and hydraulic travel and parking brakes. llweather sound suppression type cab with tinted safety glass windows, pullup type front window with locking device, removable lower window, ashtray, luggage box, floor mat Heated air suspension seat 1.85, 2.25, 2.6, 2.9m arms. dditional hydraulic circuits. rm safety valve. io oil. 4 function ppc levers dditional cab roof lights. Suspension seat with adjustable arm rests. Front window wiper with intermittent feature Large capacity heater and defroster Electrical horn igarette lighter Large handrails and rearview mirrors oom safety valves Overload warning device Fuel supply pump Remote greasing for swing circle and pins Lockable fuel cap and covers. Parts book and operator manual Track roller guards Radio preinstallation TrackFrame underguards Sun blind Roller Rain visor. Komatsu buckets. ir conditioner Roof window guard. See through roof Komatsu Europe International N.V. Mechelsesteenweg VILVOORDE (ELGIUM) Tel. (32)2/ Fax (32)2/ Telex Eukom b able: KOMSEI, ru Printed in elgium This specification sheet may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice. EESSO
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