CSA Catapult Support June Dr Alastair McGibbon Business Development Manager

Transcription

1 CSA Catapult Support June 2018 Dr Alastair McGibbon Business Development Manager

2 the Catapult will generate economic growth by making the UK a global leader in developing and commercializing new applications for compound semiconductors

3 strategy focused on a collaborative design studio, creation of EVMs and challenge led programmes informed through industry collaboration & detailed prioritisation collaborative R&D facility design studio dedicated capitalised lab space: power, RF, photonics & packaging EVM for Power Electronics, RF and Photonics supporting services bespoke CR&D and commercial opportunities challenge-led programmes pre-competitive industry consortia dedicated project resource and secondments

4 Evaluation modules (dev kits) Wafer Die Device EVM System Applications Commission devices from fabs Provide EVMs

5 EVM Development Approach Always with a partner Market Advantage EVM Disruptive Tech EVM Modular EVM CS Proving Building Block Demo CS Proving Building Block Demo Integrated Programme Joint Industry Programme Mostly Industry-led, Mostly SiC Research Demonstrator Mostly Academia-led, Mostly GaN

6 Accelerated EVM: GRAND CHALLENGES YR 1 YR 2 BENEFITS Accelerated development De-Risk / test ideas Re-use / parallel development Earlier engagement with Cos Linked to roadmap Incremental advances System demonstrators Combine EVMs Reduce barriers of expertise SUB MODULES MOD1 EVM1 MOD3 REUSE MOD1 EVM1 MOD2 COMBINE MOD1 MOD4 MOD2 MOD3 EVM1 MOD2 MOD3 MOD4 MOD5 MOD4 MOD5 EVM2 MOD6 MOD7 MOD3

7 Opportunity matrix Market attractiveness POWER ELECTRONICS Healthcare Digital economy Energy Transport Defence/security Space X-ray systems Magnet controllers Proton accelerators Server farms Energy efficient computing HV DC, smart grid Transmission and distribution High temp electronics energy storage More electric aircraft, Electric cars, trains, metro, trams, marine Propulsion, energy recuperation, actuation, hybridisation Directed energy weapons Marine drives Armoured vehicle drives Autonomous vehicles Dismounted Soldier Converters Power management Thermal management Energy Storage Power electronics in energy RF/microwave in digital economy Power electronics in defense/security UK capacity Power electronics in transport Photonics in the digital economy Sensors in health RF/MICROWAVE Wearable technology data comms 5G Smart cities Smart grid comms Industrial heating Inter-vehicle comms Intra-vehicle comms Automotive RADAR telematics Phase array (AESA) RADAR, Electronic warfare (EW) Directed energy weapons Antennae Systems Missile guidance Secure Comms Comms Imaging PHOTONICS Curative photonics Laser surgery Photodynamic therapy OCT Optogenetics Retinal implants Optical comms Head-up displays Optical and computational interfaces PICs for 400G QT encryption EUV systems Energy efficient lighting LiFi PV solar power Colour control Power over fibre Laser drilling IR automotive imaging Anti-collision devices Laser lights Add manufacturing HUD AR systems MOST networks PV solar power Hyper-spectral imaging Thermal imaging Head up displays: QCL IRCM UAV systems Directed energy RF over fibre Perimeter monitoring High power to weight ratio photo-voltaics Lasers LIDAR Laser comm constellations Hi-rel PICs SENSORS Imaging Bio-sensors Radiotherapy Photonic based gas sensors IoT sensors Face and gesture recognition SPAD array ranging System monitoring Oil and gas sensing Nuclear sensors Aero-engine monitoring Autonomous vehicle sensing LIDAR Traffic monitoring Scanning Remote sensing Nuclear sensors SWIR & MWIR imaging QT navigation Geographic imaging Environmental sensing Earth live

8 Power Electronics Key Markets Automotive Aerospace Defence Industrial Energy Consumer Space EV/HEV traction DC-DC EV/HEV charging Motor drives PV solar power Wind power Grid PV solar power DC-DC More electric aircraft Motor drives Welding UPS AC adapter Fan / humidifier 8

9 PowerelectronicsUK Call to action building blocks Optimisation and integration of passives into power electronic systems Improved magnetic and dielectric materials or design for next generation CS systems Improved gate, control and current sensing within power semiconductor systems Improved models for accurate simulation including design and multi-physics modelling Techniques to predict device and component reliability and life-time performance Improved thermal, voltage and EMI design, performance and management Innovative packaging techniques, including 3D integration and new materials Improved short-circuit system design and fail-safe performance Novel systems/ test-beds to accelerate the pull-through of new PE technologies

10 The Stephenson Challenge: driving the electrification revolution Proposal: Cross-Sectoral coordination of UK Power Electronics, Electric Machines and Drives (PEMD) Objective: UK Manufacture of 5Billion more Motor Drives By 2025 ISCF Wave 3 EOI

11 Driving future industries Power Electronics, Motors & Drives (PEMD) are essential to next generation technologies: All UK cars to be zero carbon by 2040 New aircraft to be electric / hybridised to meet next phase emissions and noise legislation by 2040 Renewables (Wind, Wave, Tidal) to form and increasing percentage of energy generation (80% CO2 reduction by 2050) High speed rail network to grow to reduce pressure on roads and decrease journey times The Stephenson Challenge will ensure that our technology, industry and skills are in place to lead the world and create high value jobs, export and sustainability + =

12 Market Opportunity Automotive Auto Council/APC Strategy Paper identified requirement for >2m next generation drives to underpin growth in electric vehicles and replace 2.5M engines produced in the UK as they are phased out Aerospace 100MW electrical energy on a plane strategy driving the future of a 3.5 trillion export opportunity Energy Renewable energy is expected to grow at CAGR of 11.5%, PEMD is at the core of wind, tidal, wave and hydro-power system development. PEMD is also at the heart of high efficiency Solid State Transformer migration improving grid efficiency, the energy sector is expected to spend 60 billion on power electronics alone over the next 25 years Industrial - Power Electronics UK white paper (over 100 UK companies across sectors) identified specific grand challenges in the kw and MW range other examples in Off-Highway, Rail, Marine, other sectors

13 Delivering Competitive Advantage 3 million motor drives worth > 5 billion p.a. Automation, sensor integration, robotics, connected factories CAD, CAE, Electromagnetic Analysis Thermal Analysis, Semiconductor Chip and packaging design, 3D integration of power electronics and motors Forging, casting, machining, precision stamping, printed circuit board assembly coil winding, bar magnet production Wafer production, device manufacture Faster Lighter Cheaper Smaller Smarter Five levels of the Supply Chain will be developed to deliver competitive advantage to UK manufacturers in key industrial sectors

14 Q&R Challenges Faster Lighter Cheaper Smaller Smarter Compounded Reliability! Needs QFD Feedback

15 SiC Examples (this PCIM) Compounded Reliability! Device: Multi-physics reliability model construction Vertical Device: High electric fields in the trench oxide Higher defect rate in gate oxide SiC higher stiffness that Si System: Increase in Tj and Vgs can cause significant lifetime reduction in charger apps. Lifetime issues in power cycling Needs QFD Feedback

16 Q&R Challenges Physical Electrical EMI Thermal Lifetime Testing Dynamic Test Faster Lighter Cheaper Smaller Smarter

17 Wide Bandgap Power Electronics Development Space Building Blocks Devices Modules Applications Passives Materials Gate Control & Sensing Modelling & Simulation Reliability & Lifetime Multi-physics design Short Circuit Performance Packaging Low Voltage GaN 400V- 1kV GaN <1.2kV SiC >1.2kV SiC Hybrid Other WBGs <1kW conversion and control 1-50kW conversion and control kW Conversion and Control Grid and HV Voltages Uni and Bi-directional DC-DC Automotive Aerospace Rail Marine Defence Industrial Energy Consumer Space Agri-Tech Test & Measurement Wireless Charging

18 Stephenson Challenge Coverage Building Blocks Devices Modules Applications Passives Materials Gate Control & Sensing Modelling & Simulation Reliability & Lifetime Multi-physics design Short Circuit Performance Packaging Low Voltage GaN 400V- 1kV GaN <1.2kV SiC >1.2kV SiC Hybrid Other WBGs <1kW conversion and control 1-50kW conversion and control kW Conversion and Control Grid and HV Voltages Uni and Bi-directional DC-DC Automotive Aerospace Rail Marine Defence Industrial Energy Consumer Space Agri-Tech Test & Measurement Wireless Charging

19 CSAC Ramp-up in Power electronics CSAC Ramping up to 50 people by the end of the year Capability Now Modelling & Simulation capability in place Parametric test and measurement From Q4 Begin full power lab facilitisation

20 Deliver Deliver Power Electronics Capabilities Model Deliver Model Power device electrical and thermal characterisation and modelling Circuit and PCB design/simulation Deliver Design Design Advanced power electronic package design Test and Evaluate Assemble Assembly Deliver Power device and module prototyping PCB assembly Hardware in the loop High power AC and DC sources and loads Reliability and EMC testing 20

21 Power electronics capability Keysight B1505A Keysight IC-CAP Keysight ADS Power Device Characterisation (electrical IV, CV, gate charge) Power Device Characterisation (thermal - Structure Function) Power Device Modelling (SiC, GaN) Bench DC source Power analyser 4kW AC/DC source Electronic load Circuit simulation & PCB design Hardware in the Loop Waveform generator System test Anechoic chamber MicReD 1800A Reliability test (Lifetime Testing and Failure Diagnosis) Thermal imager DMM Temperature shock testing chamber Temperature and Climate Test Chamber AC source/load DC source/load LISN Oscilloscope Spectrum analyser Antenna RF generator HV PSU

22 Temperature shock testing chamber Environmental chamber Power electronics lab layout

23 Building the Power Electronics team Dedicated: Engineering Manager Technical Specialist Automotive Senior Power Electronics Engineer Power Electronics Engineer Student/Graduate Engineer Shared resources with RF/Microwave and Photonics Embedded Software Engineer Mechanical Design Engineer EMC Engineer Quality Engineer

24 Power electronics update Strategically Delivery Partner for the PowerelectronicsUK Roadmap Delivery Partner for the APC Power Roadmap Short term Developing projects, proposals and EVM ideas now Open for modelling & test services now Stand-alone projects Projects that underpin the roadmaps enabling technologies or demonstrators/evaluation platforms Medium Term Develop cohorts and projects around strategic areas

25 Thank you Dr Alastair McGibbon Business Development Manager