One of the world s highest quality ergonomic material handling equipment

Transcription

1 One of the world s highest quality ergomic material handling equipment

2 Hamaco is proud to make e of the world s highest-quality lines of lifters. All of our products feature precisi craftsmanship and are ergomically designed, making them exceptially easy to use and materials handling safer and more efficient. Hamaco ers a wide range of models that assist in numerous functis throughout the manufacturing process, from the automati line and assembly to the casting foundry and everyday materials transportati. ome of our line includes: Hydraulic cylinder or dry cylinder designs imultaneous ctrol models Ultra-low floor models Mast-style models All mechanical models feature ball screw lifting cstructi which eliminates oil leaks, prevents lift platforms from sinking during loading, and ensures csistent lift speeds for added ease and safety. Useful at Every tage of Producti Lift Tables Producti Flexible height adjustment and 360-degree rotating pedestal make it easy to adapt to your producti line. Machining and Inspecti Use as a cvenient and sturdy tabletop that adjusts easily to your processes, from opening press holes to inspecti. Cveyor Line Extend your cveyor line or loading area with e or more microcomputer-ctrolled lifters. Loading & Unloading Perfect for any warehouse envirment, castors make it easy to move lifters with heavy loads quickly to any locati. Press and Process When working with steel plates, processing machines, and other large items, combine the power of two or more lifters and a foot switch to accomplish your tasks efficiently and easily. Web: Phe: Fax: sales@bandcip.com Web: Phe: Fax: esales@bandcip.com

3 Mechanical Lift (Ball crew, Electric Type) ML Ultra-low Platform Mini Type Compact, space-saving, and thin type which can be placed anywhere. Major features of the ML eries 3. in ultra-low platform (no external units) PM motor Vector ctrol Dry cylinder 0 V single-phase power supply Built-in unit Maximum starting frequency 0 times per minute Maximum usage frequency 30 times per hour Maximum/minimum limit switch Foot switch with LED Cord: 78.7 in Power cord: 8. in Bellows type full cover (with J at the end) Mechanical Lift (Ball crew, Electric Type) MLM Mini Type Compact, space-saving, and thin type which can be placed anywhere. Major features of the MLM eries 3. in ultra-low platform (no external units) PM motor Vector ctrol Dry cylinder 0 V single-phase power supply Built-in unit Maximum starting frequency 0 times per minute Maximum usage frequency 30 times per hour Maximum/minimum limit switch Foot switch with LED Cord: 78.7 in Power cord: 8. in Bellows type full cover (with J at the end) During Lowering ML-00-47V During Lowering MLM-00-46WV- Load capacity: 0 / 55 lb Load capacity: 0 / Bellows ML-00-47V ML-00-58V ML-50-45V ML-50-56V ML-00-58VJ ML-50-56VJ Load capacity * Bellows cannot be installed in a standard type. Table dimensis 5.7" 8.3" 5.7" 9.7" 0.5" 4.8" 0.5" 4.8" troke (T) 9.6" 3.7" 9.6" 3.7" (H to H) 3." to.8" 3." to 6.9" 3." to.8" 3." to 6.9" Durati of lifting and lowering in secds 0 0 Motor output Watts 79 lb 93 lb 68 lb 77 lb 04 lb 86 lb Bellows MLM-00-46V- MLM-00-56V- MLM-00-58V- MLM-50-47V- MLM-50-58V- MLM-00-46WV- MLM-00-56WV- MLM-00-58WV- MLM-00-58VJ- MLM-50-58VJ- MLM-00-58WVJ- Load capacity 55 lb 55 lb * Bellows cannot be installed in a standard type. Table dimensis 5.7" 5.6" 9.7" 5.6" 5.7" 8.3" 5.7" 5.6" 9.7" 5.6" troke (T) 6.8" 9.5" 33.4" 6.8" 9.6" 33.4" (H to H) 5." to.0" 6.0" to 5.5" 7.9" to 4.3" 5." to.0" 6.0" to 5.6" 7.9" to 4.3" Durati of lifting and lowering in secds Motor output Watts 7 lb 75 lb 88 lb 99 lb 0 lb 93 lb 97 lb 0 lb 08 lb 3 lb 30 lb ote After the lifter powers up, the lifter remembers the maximum and minimum positi based the first signals of the limit switch. On the succeeding operati, the lifter will stop at about 0. in lower than the maximum positi during lifting and about 0. in higher than the minimum positi when lowering. ote When loading from the side of the table, please do so in the following manner: from side load less than or equal to / of the loading capacity (see table), and from side load less than or equal to /4 of the loading capacity (see table) ote Do not carry out welding operatis top of the table. ote After the lifter powers up, the lifter remembers the maximum and minimum positi based the first signals of the limit switch. On the succeeding operati, the lifter will stop at about 0. in lower than the maximum positi during lifting and about 0. in higher than the minimum positi when lowering. ote When loading from the side of the table, please do so in the following manner: from side load less than or equal to / of the loading capacity (see table), and from side load less than or equal to /4 of the loading capacity (see table). ote Do not carry out welding operatis top of the table. 4 Web: Phe: Fax: esales@bandcip.com Web: Phe: Fax: esales@bandcip.com 5

4 Mechanical Lift (Ball crew, Electric Type) MLB Ultra-low & lim Type It's possible to directly place a hand-pushed cart or a flat cart currently in use top of the lift. Work can be more efficient since there is no need to pile up items over again the table lift. Major features of the MLB eries Ultra-low platform tand-ale unit Foot switch cord: 78.7in. High-pressure hose: 78.7in. Power cord: 57.9in. (E-type) Maximum usage frequency: 30 times per hour Mechanical Lift (Ball crew, Electric Type) MLP Mini Type Using IPM Motor MLP Lg ervice Life and High Output by Adopting the IPM Motor Major features of the MLP eries IPM motor Vector ctrol Dry ball screw cylinder o oil leaks o hydraulic drift 0 V single-phase power supply Built-in unit Maximum starting frequency 0 times per minute Maximum/minimum limit switch Foot switch with LED Cord: 78.7 in Power cord: 8. in Enhanced rigidity with cam-type cylinder head Enhanced durability through strengthening the axis Bellows type full cover (with J at the end) Load capacity: Electric ball screw type MLB MLB MLB MLB MLB MLB MLB Load capacity Table dimensis 7.9" 7.6" 9.8" 7.6".8" 7.6" 7.9" 35.4" 9.8" 35.4".8" 35.4" troke (T) 9.6" 5.5" (H to H) 3." to.8" 3." to 8.7" Lifting durati in secds * When the table is raised from the lowest positi to the highest positi, the table shifts up to.in. in the lgitudinal directi (directi of L). 5 Lowering durati in secds ote After the lifter powers up, the lifter remembers the maximum and minimum positi based the first signals of the limit switch. On the succeeding operati, the lifter will stop at about 0.in. lower than the maximum positi during lifting and about 0.in. higher than the minimum positi when lowering. 5 Output Watts 6 lb 66 lb 7 lb 75 lb 79 lb 84 lb Load capacity: 55 / 0 / 04 lb Bellows MLP MLP MLP-50-58J MLP-50-69V- MLP-50-60V- MLP-50-89V- MLP-50-80V- MLP V- MLP-500-6V- MLP V- MLP-500-8V- MLP V- MLP-000-6V- MLP V- MLP-000-8V- Load capacity 55 lb 55 lb 55 lb 0 lb 04 lb Table dimensis 5.7" 8.3" 3.6" 35.4" 3.6" 4.3" 3.5" 37.4" 3.5" 4.3" 3.6" 4.3" 5.6" 47." 3.5" 4.3" 3.5" 47." 5.6" 4.3" 5.6" 47." 3.5" 4.3" 3.5" 47." * Bellows cannot be installed in a standard type. troke (T) 6." 6." 3.5" 8." 3.5" 8." 8." 3." 8." 3.".7" 8.6".7" 8.6" (H to H) 6." to.4" 6." to.4" 4.0" to 7.5" 4.0" to 3." 4.0" to 7.5" 4.0" to 3." 5.4" to 33.6" 5.4" to 37.5" 5.4" to 33.6" 5.4" to 37.5" 6." to 8.9" 6." to 34.8" 6." to 8.9" 6." to 34.8" Lifting durati in secds Unloaded to loaded Approx. 0 Approx. 0 Approx. 4 Approx. 8 Approx. 4 Approx. 8 Approx. 4 Approx. 5 Approx. 4 Approx. 5 Approx. 5 Approx. 3 Approx. 5 Approx. 3 Lowering durati in secds Unloaded to loaded Approx. 0 Approx. 0 Approx. 4 Approx. 8 Approx. 4 Approx. 8 Approx. 4 Approx. 5 Approx. 4 Approx. 5 Approx. 5 Approx. 3 Approx. 5 Approx. 3 Usage frequency 5 times / hour 5 times / hour 5 times / hour ote After the lifter powers up, the lifter remembers the maximum and minimum positi based the first signals of the limit switch. On the succeeding operati, the lifter will stop at about 0. in lower than the maximum positi during lifting and about 0. in higher than the minimum positi when lowering. ote When loading from the side of the table, please do so in the following manner: from side load less than or equal to / of the loading capacity (see table), and from side load less than or equal to /4 of the loading capacity (see table) ote Few subductis will occur. ote The unit cannot be used outdoors, or in places that are dusty, with high temperature and humidity, or in temperatures (0 C or below). 99 lb 0 lb 3 lb 54 lb 3 lb 76 lb 33 lb 353 lb 353 lb 375 lb 33 lb 397 lb 34 lb 408 lb 6 Web: Phe: Fax: esales@bandcip.com Web: Phe: Fax: esales@bandcip.com 7

5 Mechanical Lift (Ball crew, Electric Type) MLP Low & Mini Type Using IPM Motor MLP Load capacity: 0 / Bellows MLP MLP MLP MLP MLP-00-58J MLP-50-56J Load capacity Table dimensis 5.7" 8.3" 5.7" 9.7" 0.5" 4.8" 0.5" 4.8" * Bellows cannot be installed in a standard type. troke (T) 9.4" 3.5" 9.4" 3.5" (H to H) 3.4" to.8" 3.4" to 6.9" 3.4" to.8" 3.4" to 6.9" Lifting durati in secds Unloaded to loaded Approx. 0 Approx. 0 Compact, space-saving, and thin type which can be placed anywhere. Major features of the MLP eries 3.3in. low platform (no external units) IPM motor Vector ctrol Dry ball screw cylinder o oil leaks o hydraulic drift 0 V single-phase power supply Built-in unit Maximum starting frequency 0 times per minute Maximum/minimum limit switch Foot switch with LED Cord: 78.7in. Power cord: 8.in. Enhanced rigidity with cam-type cylinder head Enhanced durability through strengthening the axis Bellows type full cover (with J at the end) Quiet operati through the use of planetary gears in the decelerator (MLP-00-XX) With built-in ctrol board BOX (excluding MLP-00-XX) Lowering durati in secds Unloaded to loaded Approx. 0 Approx. 0 Usage frequency 30 times / hour 30 times / hour ote After the lifter powers up, the lifter remembers the maximum and minimum positi based the first signals of the limit switch. On the succeeding operati, the lifter will stop at about 0.in. lower than the maximum positi during lifting and about 0.in. higher than the minimum positi when lowering. ote When loading from the side of the table, please do so in the following manner: from side load less than or equal to / of the loading capacity (see table), and from side load less than or equal to /4 of the loading capacity (see table) ote Few subductis will occur. ote The unit cannot be used outdoors, or in places that are dusty, with high temperature and humidity, or in temperatures (0 C or below). 86 lb 93 lb 68 lb 77 lb 04 lb 86 lb Mechanical Lift Features Hamaco lifts utilize a ball screw driving system, making them exceptially compact and easily able to adapt to any work envirment. This dry cylinder method, rather than hydraulics, virtually eliminates leaks and enhances performance. Additially, they feature brushless motors for much greater lgevity and simple maintenance. Parts of ball-screw ball-screw microcomputer ctrol Foot switch (with LED) ome of the major advantages Hamaco lifts er include: Lower Cost Costs less to purchase and maintain than hydraulic models. o Leak Using a dry cylinder, there s no oil leakage and the work envirment stays clean. Lger Life With brushless motor design, it is not pre to typical wear and tear and will last significantly lger. Precisi Positiing The ball-screw design makes it possible to perfectly positi the lifts to your exact needs as well as to keep levels steady when loading or unloading the tables. o Hydraulic Lift stays steady and csistent even when leaving it fully loaded for lg periods of time. Quiet Hamaco motors are quiet during operati, eliminating additial workplace noise. Vector Ctrol Features Easy Maintenance Because of the simplified, clean design, such as lg-life brushless motors and leak-free operati, maintenance is minimal and easy. Built-In Power Unit Lifters use a built-in power unit enabling you to use them anywhere LED Alarm A LED alarm the foot switch alerts you to operatial troubles. High Quality Foot witch Made of durable, rigid plastic, the foot switch is two-ted (UP: black and DOW: red) to make it easy to use even in low light. witch is water-resistant. Csistent peed Ctrol By ctrolling the amount of current through the motor, we are able to accurately ctrol the rotati speed. (mini type) Ultra-Efficient Because of significant efficiency advantages over hydraulic, the lifters are able to use smaller output motors to handle large loads. While a cvential system (0-degree cducti system) has the current impressed in the motor as a square wave, a vector ctrol impresses voltage, which turns into a sine wave toward the rotor s positi (angle of the magnet), so it becomes possible to ctrol the motor current. Vector ctrol ers numerous advantages, including: Efficient operati using low torque pulsati. By being able to ctrol the motor current according to the angle of the magnet, you can achieve smoother accelerati and accurate stopping. It can instantly respd to speed changes during load fluctuatis. Compared with cvential systems, the degree of speed regularity greatly improves when lifting or lowering, regardless of the load. square wave sine wave 8 Web: Phe: Fax: esales@bandcip.com Web: Phe: Fax: esales@bandcip.com 9

6 The IPM (Interior Permanent Magnet) Motor A cvential PM (urface Permanent Magnet) motor features a permanent magnet attached to the rotor surface. It ly uses magnetic torque from a magnet. On the other hand, the IPM (Interior Permanent Magnet) motor, like Hamaco uses, features an imbedded permanent magnet in the rotor itself and uses reluctance through magnetic resistance in additi to magnetic torque. Example PM.IPM Motor Rotor tructure The IPM motor ers significant advantages: High torque and high efficiency By using reluctance torque in additi to magnetic torque, the motor can achieve high output. Energy-saving operati It csumes up to 30% less power compared to cvential PM motors. High-speed rotati It can respd to high-speed motor rotati by ctrolling the two types of torque using vector ctrol. afety ince the permanent magnet is embedded, mechanical safety is improved. Unlike in a PM, the magnet will not detach due to centrifugal force. Permanent Magnets ilic Copper Plate PM (urface Permanent Magnet) How the Brushless Motor Works IPM (Interior Permanent Magnet) The Brushless Motor operates using a sensor and IC and without mechanical sliding parts such as brush and commutator. Because there is no fricti, it lasts much lger and doesn t give carb. We use a microcomputer to ctrol the lifter and it s possible to easily ctrol and change functiality simply through software. Ctrolling and Rotating the Motor The brushless motor, like typical motors, uses a magnet to make it rotate. However, the brushless motor also relies electrical current running through coils to move the rotor to the proper positi, also called repulsive force of attracti. The right figure represents the rotati principle of the brushless motor (4-pole 6-coil). U, V, and W represent the coil, Hu, HV, Hw indicates Hall element, and, is rotor magnetic pole. Also, (), () shows the magnetic pole. HYDRAULIC lift Tables course Hall element Hu Hv Hw U coils V Brushless Mechanical Lifter Optis OPTIO. Three Push Butt The three push butt switches (rise, fall, and stop) work by holding Driving Mode. Push rise (fall) butt e time and it operates automatically to the highest (lowest). The LED alarm display is lost, but the safeguard feature keeps working. OPTIO. Two Push Butt Using the two push butt opti (rise and fall), the LED alarm display is lost, but the safeguard feature keeps working. W Only Hu (Hall element) is O. The rotor rotates to by making U and W. Hu and Hv are O. The rotor rotates to 3 by making V and W. Rotate the rotor using this ctrol. Reverse and poles of the coil and it will spin in reverse. C 3 4 HOLE COM-DT EMU GD VR MO MO4 MO MO5 MO3 MO6 DW 3 4 COM UP TOP DOW C Lower Limit GD C Upper Limit GD 3 0 Web: Phe: Fax: esales@bandcip.com V 500mA 00V C 3 4 Alarm Display (LED) DB MO7 LED LED LED3 DC5V HLU HLV HLW GD C C U V 3 4 W 5 CB CA C3 CD CC Brushless Motor AC00V AC00V

7 Hydraulic/tep Type HLH Free moving casters and wide stroke from a low positi to a high positi. The lowering of the table is minimized to % or less strokes when left for 5 minutes with the maximum load weight. (JI standard) Major features of the HLH eries Hydraulic cylinder wivel casters with brakes Foot pedal for easy height adjustment Overloading preventi device * pringback mechanism in the release handle * Opti Pump with a rapid traverse device Foot pedal and Hydraulic pump Hydraulic cylinder Major specificatis HLH-400M Oil Used Turbine oil: IO VG Materials Pump : Urethane type resin spray painting Cylinder : Urethane type resin spray painting Main body : Baked melamine / Powder coating During Lowering * The lifter will not elevate when overloaded. * In an emergency, lowering will stop as so as you release the handle. To raise the lift, tighten the release handle. This is not attached to the HLH-0. Hydraulic circuit diagram HLH-400W HLH-400W Load capacity: 0 to 543 lb HLH-50 Load capacity Table dimensis HLH-00 HLH-0 HLH-50W HLH lb 440 lb 3.8".4" 5.7" 8.3" 9.7" 3.5" 9.7" 3.5" HLH-300W 66 lb 3.6" 35.4" HLH " 3.5" HLH-400W 9.7" 3.6" 88 lb HLH-400M 3.6" 35.4" HLH-400L HLH lb 3.6" 47." 3.6" 35.4" * HLH-00's push handle can be folded. troke (T) 5.7" 9" 43.4"." 47.9" 0.5" 7.3" 3.6" 34." 3.6" (H to H) 7.9" to 3.6" 9.3" to 8.3" 4.0" to 57.4" 0.3" to 3.4" 6." to 64." 0.9" to 3.4" 4.4" to 4.7" 3" to 36.6" 3" to 47." 3" to 36.6" Overall Length (LL) 30." 36.6" 39.8" 39.8" 44." 39.8" 3." 44." 55.9" 44." Wheels φ3.9 rubber φ3.9 rubber φ3.9 rubber φ3.9 rubber φ5.9 rubber φ3.9 urethane φ5. rubber φ5.9 rubber φ5.9 rubber φ5.9 urethane umber of pedals Approx. Approx. 0 Approx. 6 Approx. 36 Approx. 85 Approx. 6 Approx. 58 Approx. 58 Approx. 85 Approx lb 66. lb 50 lb 99 lb 36.7 lb 54 lb 76 lb 76 lb Web: Phe: Fax: esales@bandcip.com Web: Phe: Fax: esales@bandcip.com 3 W

8 Web: Phe: Fax: