Variable Frequency Drives

Transcription

1 Table of Contents Variable Frequency Drives PRODUCT PRODUCT CODE RESOURCE DOCUMENTS PAGE # Introduction C-3 BT300 HVAC Drives BT / C-5 BT300 HVAC Drives Conventional Bypass (C-Bypass) Options BT / C-17 BT300 HVAC Drives Electronic Bypass (E-Bypass) Options BT / C-23 BT300 VFD NEMA Type 3R Drive and Bypass BT C-29 Accessories & Service Kits C-33 C-1

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3 Introduction C-3 Siemens, a global leader in drives technology, is raising the bar with new BT300 that are designed specifically for the demands of today s HVAC systems. Increased focus on energy efficiency of variable flow systems has increased the need for easy-to-use and highly reliable variable frequency drives that reduce the cost of installation and maintenance while maximizing energy savings. Siemens Industry s BT300 HVAC drives are designed to meet the demands of today s HVAC systems. An increased focus on energy efficiency of variable flow systems has increased the need for easy-to-use and highly reliable variable frequency drives that reduce the cost of installation and maintenance while maximizing energy savings. While constantly expected to do more with less, managing energy consumption and optimizing occupant comfort remains of utmost importance to facility managers. They also require products that will integrate seamlessly into existing equipment and building management systems. The highly efficient BT300 delivers all this and more. The BT300 comes standard with unique and industry-leading features: View/Monitor nine parameters at one time user selectable, users determine the parameters for their applications Thin Film Capacitors eliminate the need to condition or reform the capacitors before applying power Smallest Type 12 footprint on the market lower shipping cost and easy installation Motor Switch Ride Through during maintenance the motor disconnect switch can be opened and closed without stopping or tripping the drive

4 C-4 BT300 Variable Frequency Drives Available in frame sizes up to 250 hp, the BT300 is wellsuited for demanding HVAC environments and helps save 20-50% of energy compared to equipment with little or no control. Built-in features like a real-time clock, energy savings optimization programming, and a sleep function help measure energy savings. Built-in wizards get HVAC equipment up and running quickly and accurately.

5 BT300 BT300 Important Note: VFD products are only available through authorized distribution channels. To locate an authorized distributor, please contact a Siemens Building Technologies representative at: Description Siemens Industry s BT300 HVAC drives are designed to meet the unique demands of today s HVAC systems. An increased focus on energy efficient variable flow systems has increased the need for easy-to-use and highly reliable variable frequency drives that reduce the cost of installation and maintenance while maximizing energy savings. Features Motor Switch Ride Through during maintenance, the motor disconnect switch can be opened and closed without stopping or tripping the drive Thin Film Capacitors eliminate the need to condition or reform the capacitors before applying power Intuitive graphical keypad with multilingual display Monitor nine user-defined values at one time Built-in wizards for faster start-up and easy setup of advanced functions Built-in plain text help and maintenance manual shows possible causes and suggested remedies Real time clock allows up to five calendar-based schedules and three timer inputs Ready to communicate to a Building Management System, embedded RS485 and Ethernet HVAC protocols: BACnet IP, Modbus TCP, Modbus RTU, BACnet MSTP, Metasys N2, APOGEE FLN Two built-in PID controllers enable fast and accurate process control Integrated harmonic filters on the DC link reduce noise and interference and eliminate the need for additional filters and reactors Equivalent to 5% impedance Built in fire mode controller Energy Savings with > 97.5% efficiency Optimized cooling fan runs only when needed One common interface throughout all power ranges Smallest Type 12 footprint on the market lower shipping cost and easy installation Options LON Interface Flange Mounting Kits for Frame Sizes 4-7 Door Mounting Kits PC Cable for NET Tool, USB to RS-485, cable length 9.8 ft. (3 m) Real Time Clock Battery Package SED2 to BT300 Migration Kits Applications Reliable control for a wide range of HVAC applications, including special control option in the event of fire. C-5

6 Specifications C-6 Input Voltage and Power Ranges (3-phase) 208 V V, ±10%...1 to 125 HP (0.75 to 90 kw) 380 V V, ±10% to 250 HP (1.1 to 160 kw) 525 V V, ±10%...3 to 200 HP (2.2 to 132 kw) Input Frequency to 66 Hz Output Frequency... 0 to 320 Hz Frequency Resolution Hz Power Factor at Nominal Load Efficiency... >97.5% Overload Capacity x Nominal Rated Output Current 110% for 1 Minute/10 Minutes Peak Overload Capacity...200% for 2 Seconds Every 20 Seconds PWM (Switching) Frequency FS4 to FS khz Default FS4: 6 khz; FS5: 4 khz; FS6 = 4 khz FS7 to FS khz Default FS7: 4 khz; FS8: 3 khz; FS9: 2kHz Adjustable in.1 khz Increments Automatic Switching Frequency Derating in Case of Overheating Short Circuit Withstand Rating...100,000 AIC Frequency Reference Analog Input Hz Resolution 0.1% (10-bit) Field Weakening Point... 8 to 320 Hz Acceleration/Deceleration Time to 3000 sec Ambient Operating Temperature...14 F (-10 C) (no Frost) to 104 F (40 C) up to 122 F (50 C) with Derating Storage Temperature ºF (-40ºC) to 158ºF (70ºC) Relative Humidity...0 to 95% RH, Non-condensing, Non-corrosive Air Quality...IEC (H2S [hydrogen sulfide] and SO2 [sulfur dioxide]) Chemical Vapors... IEC , Unit in Operation, Class 3C2 Mechanical Particles... IEC , Unit in Operation, Class 3S3 Altitude % Load Capacity (no-derating) up to 3,280 ft (1,000 m) -1% Derating for Each 328 ft (100 m) Above 3,280 ft (1,000 m) Maximum Altitude Vac: 13,123 ft (4,000 m) Vac: 13,123 ft (4,000 m) Vac: 6,562 ft (2,000 m) Voltage for Relay Outputs Vac: 9,842 ft (3,000 m) 120 Vac: 13,123 ft (4,000 m) Corner-grounding ( Vac Systems Only)... 6,562 ft (2,000 m) Vibration...IEC and IEC Shock...IEC and IEC Enclosure Class... UL Type 1/IP 21 Standard in Entire HP/kW Range; UL Type 12/IP 54 Options EMC Immunity...Fulfills IEC , First and Second Environment EMC Emissions... EN (2004) Category C2 Can be Field Modified for IT Networks for C3 or C4 Ratings Average Noise Level Heatsink Cooling Fan Noise Level in db (Low Speed/High Speed/Average)...FS4: 45 / 56 / 65 FS5: 57 / 65 / 70 FS6: 63 / 72 / 77 FS7: 43 / 73 / 77 FS8: 58 / 73 / 86 FS9: 54 / 75 / 87 Heatsink Cooling Fan Output... FS4: 49 CFM FS5: 88 CFM FS6: 219 CFM FS7: 159 CFM FS8: 426 CFM Agency Approvals...UL 508C; CE, UL, cul, BTL, RoHS compliant, EN (2007) Control I/O Analog Inputs...2 Voltage (0/2 10 Vdc) or Current (0/4 20 ma) Resolution 0.1%; Accuracy ±1% Analog Outputs...1 Voltage (0/2 10 Vdc) or Current (0/4 20 ma) <500 W; Resolution 0.1%; Accuracy ±1% Digital Inputs...6 Programmable and Isolated Positive or Negative Logic; 5 kw; Vdc = 0 ; Vdc = 1 Relay Outputs...2 Form C and 1 Normally Open 24 8A; 250 8A; A Auxiliary Input Voltage...24 Vdc +/-10% 250 ma Max. Auxiliary Output Voltage...10 Vdc ±3%, 10 ma (Short-circuit Protected) 24 Vdc ±10%, 250 ma (Short-circuit Protected) Control Method...Linear, Parabolic and Programmable V/f; Flux Current Control Low-Power Mode Fixed Frequencies...7 Programmable Skip Frequency Bands...3 Programmable Embedded Resident Protocols RS APOGEE P1, BACnet MS/TP, Modbus RTU, Metasys N2 Ethernet... BACnet IP, Modbus TCP Over Voltage Trip Limit Vac Vdc Vac Vdc Vac: Vdc Under Voltage Trip Limit... Depends on supply voltage ( * supply voltage): 208 Vac Vdc 240 Vac Vdc 380 Vac Vdc 480 Vac Vdc 575 Vac Vdc Protection Features... Under-voltage Trip Limit Over-voltage Trip Limit Ground Fault Protection Input (Mains) Supervision Motor Phase Supervision Over-Current Protection Unit Over-temperature Protection Motor Overload Protection Motor Stall Protection Motor Underload Protection Short-Circuit Protection of 10 Vdc and 24 Vdc Reference Voltages Accessories & Service Kits C-33

7 Output Ratings Voltage (±10%) 208 V (3-Phase) 230 V (3-Phase) 380 V to 500 V (3-Phase) Product Number Output Rating Rated UL Type 12 with Continuous UL Type 1 UL Type 12 HP kw Drive Disconnect Current BT X2-01X BT X2-12X BT X2-12D FS4 BT X BT X BT D FS4 BT X2-01X BT X2-12X BT X2-12D FS4 BT X2-01X BT X2-12X BT X2-12D FS4 BT X2-01X BT X2-12X BT X2-12D FS5 BT X BT X BT D FS5 BT X2-01X BT X2-12X BT X2-12D FS5 BT X2-01X BT X2-12X BT X2-12D FS6 BT X2-01X BT X2-12X BT X2-12D FS6 BT X2-01X BT X2-12X BT X2-12D FS7 BT X2-01X BT X2-12X BT X2-12D FS7 BT X2-01X BT X2-12X FS7 BT X2-01X BT X2-12X FS8 BT X2-01X BT X2-12X FS8 BT X2-01X BT X2-12X FS8 BT X2-01X BT X2-12X FS9 BT X2-01X BT X2-12X FS9 BT X BT X BT D FS4 BT X4-01X BT X4-12X BT X4-12D FS4 Frame Size BT X4-01X BT X4-12X BT X4-12D FS4 BT X4-01X BT X4-12X BT X4-12D FS4 BT X BT X BT D FS4 BT X4-01X BT X4-12X BT X4-12D FS5 BT X4-01X BT X4-12X BT X4-12D FS5 BT X4-01X BT X4-12X BT X4-12D FS5 BT X4-01X BT X4-12X BT X4-12D FS6 BT X4-01X BT X4-12X BT X4-12D FS6 BT X4-01X BT X4-12X BT X4-12D FS6 BT X4-01X BT X4-12X BT X4-12D FS7 BT X4-01X BT X4-12X BT X4-12D FS7 BT X4-01X BT X4-12X FS7 BT X4-01X BT X4-12X FS8 BT X4-01X BT X4-12X FS8 BT X4-01X BT X4-12X FS8 BT X4-01X BT X4-12X FS9 BT X4-01X BT X4-12X FS9 C-7

8 Output Ratings C-8 Voltage (±10%) 525 V to 600 V Product Number Output Rating Rated UL Type 12 with Continuous UL Type 1 UL Type 12 HP kw Drive Disconnect Current BT X6-01X BT X6-12X BT X6-12D FS5 BT X6-01X BT X6-12X BT X6-12D FS5 BT X BT X BT D FS5 BT X6-01X BT X6-12X BT X6-12D FS5 BT X6-01X BT X6-12X BT X6-12D FS6 BT X6-01X BT X6-12X BT X6-12D FS6 BT X6-01X BT X6-12X BT X6-12D FS6 BT X6-01X BT X6-12X BT X6-12D FS6 BT X6-01X BT X6-12X BT X6-12D FS7 BT X6-01X BT X6-12X BT X6-12D FS7 BT X6-01X BT X6-12X BT X6-12D FS7 BT X6-01X BT X6-12X FS8 BT X6-01X BT X6-12X FS8 BT X6-01X BT X6-12X FS8 BT X6-01X BT X6-12X FS9 BT X6-01X BT X6-12X FS9 Frame Size

9 Product Ordering Your Product Number Example Product Number B T X X Example Product Number B T D Model(s) BT300 VFD only Separator HP 1 1, 1.5 2, 2 2, 3, 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 75 3, 100 3, 125 3, 150 4, 200 4, X = no fraction, 5 = ½ hp Voltage Vac to 240 Vac Vac to 500 Vac Vac to 600 Vac Separator NEMA 00 6 Chassis Version (IP 00) 01 NEMA Type 1 (IP 21) 12 NEMA Type 12 (IP 54) Type X Drive Only D Disconnect 7 Table Notes: 1 Available only with voltage code 2. 2 Available only with voltage code 2 or 4. 3 Use with voltages equal to or greater than 230 Vac. 4 Available only with voltage code 4 or 6. 5 Available only with voltage code 4. 6 Available only with 50hp and 208 Vac or 100 hp and 480 Vac (FS8 & FS9). 7 Available only with NEMA Type 12 with 30hp and 240 Vac or 60hp and 480 Vac or 50hp and 600 Vac. Example Product Numbers: BT X2-01X = BT300, 1 HP, Vac, NEMA Type 1, Drive Only. BT D = BT300, 1.5 HP, Vac, NEMA Type 12, Drive with Disconnect. Type 1 and 12 Frame Sizes and Power Range C-9 Input Voltage HP KW Frame Size NA N/A N/A NA

10 Dimensions FS4, Wall-Mount Type 1/IP21 Ø7 (.27) Ø13 (.51) 128(5.03) 100(3.93) 190(7.48) Ø25 (.98) 313 (12.32) 151 (5.94) 112 (4.40) 328 (12.91) Type 12 /IP54 Ø25 (.98) C (4.40) 147 (5.78) mm (in.) 100(3.93) Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). Depth in. (mm) (without Disconnect) Depth in. (mm) (with Disconnect) BT9080 Weight lb. (kg) FS (328) 5.0 (128) 7.5 (190) 10.6 (270) 13.0 (6)

11 Dimensions FS5, Wall-Mount C-11 Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). Depth in. (mm) (without Disconnect) Depth in. (mm) (with Disconnect) Weight lb. (kg) FS (419) 5.7 (144) 8.4 (214) 11.6 (294) 22.0 (10)

12 Dimensions FS6, Wall-Mount Ø9 (.35) 195 (7.67) 148 (5.82) Ø 15,5(.61) 229(9.01) Ø33 (1.29) Ø40 (1.57) Ø40 (1.57) 43,7 (1.72) 557 (21.92) 148 (5.82) 541 (21.29) 151 (5.94) Type 1/IP21 Ø25 (.98) Ø25 (.98) 42 (1.65) C (5.82) 151 (5.94) mm (in) Ø9 (.35) 148 (5.82) Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). Depth in. (mm) (without Disconnect) Type 12 /IP54 Depth in. (mm) (with Disconnect) BT9082 Weight lb. (kg) FS (557) 7.7 (195) 9.0 (229) 11.9 (302) 44.0 (20)

13 Dimensions FS7, Wall-Mount 259 (10.19) Ø20 (.78) 237 (9.33) 190 (7.48) Ø9 (.35) Ø16 (.62) Type 1 / IP21 Ø51 (2) 660 (25.98) 645 (25.39) 160 (6.29) 211 (8.30) Ø25 (.98) Type 12 / IP54 Ø50 (1.96) 160 (6.29) 217 (8.54) C-13 Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). 9083bt mm (in) Depth in. (mm) (without Disconnect) Depth in. (mm) (with Disconnect) Weight lb. (kg) FS (660) 9.3 (237) 10.2 (259) 13.1 (332) 83.0 (37.5)

14 Dimensions FS8, Wall-Mount C-14 Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). Depth in. (mm) (without Disconnect) Depth in. (mm) (with Disconnect) Weight lb. (kg) FS (966) 11.4 (290) 13.5 (343) N/A (66)

15 Dimensions FS9, Wall-Mount C-15 Dimensions and Weights Frame Size Height in. (mm) Width in. (mm) Dimensions shown in inches (mm). Depth in. (mm) (without Disconnect) Depth in. (mm) (with Disconnect) Weight lb. (kg) FS (1150) 18.9 (480) 14.4 (365) N/A (108)

16 C-16 Size and select products with SimpleSelect SimpleSelect quickly narrows your search from our entire portfolio of PICV, Zone, Globe, Ball, Magnetic, and Butterfly Valves, and Electronic and Pneumatic Damper Actuators. Menus help you quickly size products: Select category of device Choose the medium being controlled Determine the correct Cv or required flow (gpm) Calculate pressure drop and quantity of steam Size and select Damper Actuators by Torque and Control Signal usa.siemens.com/simpleselect

17 BT300 BT300 HVAC Drives Conventional Bypass (C-Bypass) Options BT300 HVAC Drives Conventional Bypass (C-Bypass) Options. Description Half of today s drive specifications require bypass functionality. The BT300 Conventional Bypass is designed to meet these growing needs. It offers the same sophisticated features and easy-to-use menu structure found in the BT300 VFD and utilizes selector switches and indicator lights as primary functions. This makes installation and commissioning quick and easy. Features (BT300 C-Bypass) Bypass Start-up Wizard Diagnostic board with test points Control logic short circuit protection 100,000 AIC short circuit rating Country of Origin (COO) USA IBC 2012 Seismic Certified OSHPD Certified Compact design Features (C-Bypass Power) 2-Contactor: Output and Bypass Overload protection in bypass mode Electrically and mechanically interlocked Drive Isolation Drive Service Switch allows the drive to be disconnected from power during troubleshooting without disrupting bypass operation Optional 3-Contactor (Drive Input) Contactors electrically interlocked Drive test function Complete electrical isolation of drive Input Device Disconnect with fuses Circuit breaker (optional) All doors are interlocked and can be secured with a padlock 5% Input Impedance Internal reactors lower harmonics that the drive produces BT300 C-Bypass requires no additional input reactors Reactor Options Line reactor (in NEMA 1 enclosure) supplied separately Load reactor (in NEMA 1 enclosure) supplied separately C-17 2 Contactor with Service Switch Option D R I V E 3 Contactor Option D R I V E BT0004R1 Motor Motor

18 Features (Bypass Control) Enable Input Generally used for safety tie-ins; the motor will not operate the drive or bypass when open Common Remote Start/Stop Common remote start/stop can be used in both drive and bypass mode Essential Services Mode Typically used for smoke purge; the motor goes to bypass regardless of the selected mode No call to stop will have an effect, including open safety or stop commands Only turning the power off or opening this contact will stop the motor Bypass Door Mounted Control Devices Drive-Off-Bypass selector Bypass pilot light Drive Test on/off selector (with third Contactor) Applications Mission critical facilities such as laboratories, data centers, airports, and hospitals. C-18 Specifications Input Voltage and Power Ranges (3-phase) Vac (-10%...+10%)...1 HP to 125 HP (0.75 kw to 90 kw). 4.2 amps to 301 amps Vac (-10%...+10%) HP to 250 HP (1.1 kw to 160 kw) 3.4 amps to 303 amps Short Circuit Withstand Rating Disconnect with fuses...100,000 AIC Circuit Breaker... 65, /240 Vac 18, Vac Control I/O: (Programmable) Analog Inputs...2 Voltage (0/2 10 Vdc) or Current (0/4 20 ma); Resolution 0.1%; Accuracy ±1% Digital Inputs... 6 Programmable and Isloated; Positive or Negative logic; 5 kw; Vdc = 0 ; Vdc = 1 Relay Outputs... 2 Form C and 1 Normally Open (programmable); 24 8A; 250 8A; A Temperature Ambient Operating...14 F (-10 C) no frost to 104 F (40 C) without de-rating and 131 F (55 C) with de-rating Storage to 158 F (-40 C to 70 C) Relative Humidity...0 to 95% RHJ, non-condensing, non-corrosive Air Quality... IEC Chemical Vapors...IEC , unit in operation, class 3C3 Mechanical Particles...IEC , unit in operation, class 3S2 Altitude % load capacity (no de-rating) up to 3,280 ft (1,000 m) 1% de-rating for each 328 ft (100 m) above 3,28 ft (1,000 m) Maximum altitude 14,763 ft (4,500 Vibration...IEC and IEC Seismic International Building Code (IBC); OSHPD Shock...IEC and IEC Enclosure... UL Type 1 Agency Approvals / Conformity...UL 508C (FS4 through FS7); UL-508A (FS8 and FS9); UL; cul; CE; RoHS compliant; EN (2007); BTL and OSHPD Country of Origin (COO)...United States of America Auxiliary Input Voltage Vdc Auxiliary Output Voltage...24 Vdc at 50 ma maximum Embedded Resident Protocols RS APOGEE P1, BACnet MS/TP, Modbus RTU, Metasys N2 Ethernet... BACnet IP, Modbus TCP Protection Features... Under-voltage Trip Limit Over-voltage Trip Limit Ground Fault Protection Input (Mains) Supervision Motor Phase Supervision Over-Current Protection Unit Over-temperature Protection Motor Overload Protection Motor Stall Protection Motor Underload Protection Short-Circuit Protection of 10 Vdc and 24 Vdc Reference Voltage Accessories & Service Kits C-33

19 Product Ordering Your Product Number Example Product Number B T C X 2 - F Example Product Number B T E B Model(s) BTC Conventional BTE Electronic Separator HP 1 1, 1.5, 2, 3, 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 75 2, 100, 125, 150 3, 200 3, X = no fract, 5 = 1/2 HP Voltage to 240 Vac to 500 Vac Separator Disconnect F Fused Disconnect B Circuit Breaker NEMA 01 NEMA Type 1 (IP 21) Type 2 2 contactors (output and bypass) with service switch contactors (input, output and bypass) (for C Bypass only) Table Notes: 1 Available only with voltage code 2. 3 Available only with voltage code 4. 2 Use with voltages equal to or greater than 230 Vac. 4 Available only with BTC models. Example Product Numbers: BTC-001X2-F013 = Conventional Bypass, 1 HP, Vac, Fused Disconnect, NEMA Type 1, with 3 contactors BTE B012 = Electronic Bypass, 7.5 HP, Vac, Circuit Breaker, NEMA Type 1, with 2 contactors and service switch. Bypass Frame Sizes and Power Ranges per NEC Motor Tables HP kw Frame Size Output Current N/A 4.8 N/A * * * N/A N/A Table Notes: * Available for 230 Vac and above. NOTE: Drives are current (amperage) rated devices. Verify that the listed ratings are the motor full load current rating. C-19

20 Dimension Frame Size 4 Frame Size 5 C-20 Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Dimensions shown in inches (mm). Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS (90) 6.82 (17) (26) 50 (23) FS (112) 6.82 (17) (29) 69 (31) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

21 Dimension Frame Size 6 Frame Size 7 C-21 Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Dimensions shown in inches (mm). Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS ( ) 8.82 (22) (30) 112 (51) FS (149) (36) (32) 187 (85) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

22 Dimension Frame Size (91.44) (87.63) (50.13) (41.35) (129.69) (125.88) (121.92) BT0145R1 Ø 0.41 (1.03) MOUNTING HOLES TYPICAL (4) PLACES C-22 Frame Size (183.04) BT0146R (122.08) (114.60) (71.02) (61.12) (30.56) Dimensions shown in inches (mm). Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS (138) 36 (91) (50) 400 (181) FS (183) (122) (71) 900 (408) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

23 BT300 BT300 HVAC Drives Electronic Bypass (E-Bypass) Options BT300 HVAC Drives Electronic Bypass (E-Bypass) Options. Description Half of today s drive specifications require bypass functionality. The BT300 Electronic Bypass is designed to meet these growing needs. It offers the same sophisticated features and easy-to-use menu structure found in the BT300 VFD and utilizes internal control boards that act as the brains and eliminate the control wiring, relay logic, and terminal blocks. They are replaced with advanced built-in features that are accessible from an electronic keypad. This makes installation and commissioning quick and easy. Features (BT300 E-Bypass) Bypass Start-up Wizard Diagnostic Board with Test Points Electronic Override Control Logic Short Circuit Protection 100,000 Aic Short Circuit Rating Auto Bypass Damper Interlock Essential Service Mode Remote Bypass View/Monitor Bypass Parameters Multiple Safeties Monitor and Display Which Safety Interlock is Open Control External Devices via Serial Communication Pass Through I/O Capabilities Command up to 8 Output Points View Status of I/O Points Supports APOGEE P1, BACnet and Modbus Protocols in Bypass Compact Design Features (E-Bypass Power) 2-Contactor: Output and Bypass Overload Protection in Bypass Mode Electrically Interlocked Drive Isolation Drive Service Switch allows the drive to be disconnected from power during troubleshooting without disrupting bypass operation. Input Device Disconnect with fuses Circuit breaker (optional) All doors are interlocked and can be padlocked 5% Input Impedance Internal reactors lower harmonics that the drive produces BT300 E-Bypass requires no additional input reactors 2 Contactor with Service Switch Option BT0004R1 D R I V E Motor C-23

24 Features (E-Bypass Control) Auto Bypass Relay logic allows User to send the motor to bypass mode based on the drive s programmable fault list. Customer defines the events which will transfer to bypass The drive s programmable relay can be set up for applications that run full speed for an extended period of time Damper Interlock Generally used for safety tie-ins; the motor will not operate the drive or bypass when open Enables a circuit signaling the system is ready for bypass Essential Service Mode Also used for smoke purge; the motor goes to bypass regardless of the selected mode No call to stop will have an effect, including open safety or stop commands Only turning the power off or opening this contact will stop the motor Remote Bypass Customer-supplied start/stop controls when running in bypass. Electronic Override Industry first Full bypass control, even if the control board (intelligence) fails. As long as power is supplied to the bypass, you have full bypass capability Maintains all system safeties in bypass Applications Mission critical facilities such as laboratories, data centers, airports, and hospitals. C-24 Specifications Input Voltage and Power Ranges (3-phase) Vac (-10%...+10%)...1 HP to 125 HP (0.75 kw to 90 kw) 4.2 amps to 301 amps Vac (-10%...+10%) HP to 250 HP (1.1 kw to 160 kw) 3.4 amps to 303 amps Short Circuit Withstand Rating Disconnect with Fuses...100,000 AIC Circuit Breaker...65, /240 Vac; 18, Vac Control I/O: (Programmable) Analog Inputs...2 Voltage (0/2 10 Vdc) or Current (0/4 20 ma); Resolution 0.1%; Accuracy ±1% Analog Outputs...1 Voltage (0/2 10 Vdc) or Current (0/4 20 ma); <500 W; Resolution 0.1%; Accuracy ±1% Digital Inputs...6 Programmable and Isloated; Positive or Negative logic; 5 kw; Vdc = 0 ; Vdc = 1 Relay Outputs...2 Form C and 2 Normally Open (programmable); 24 8A; 250 8A; A Short Circuit Withstand Rating...100,000 AIC Temperature Ambient Operating F (-10 C) no frost to 104 F (40 C) without de-rating and 131 (55 C) with de-rating Storage to 158 F (-40 to 70 C) Relative Humidity...0 to 95% RHJ, Non-condensing, Non-corrosive Air Quality... IEC Chemical Vapors...IEC , Unit in Operation, Class 3C3 Mechanical Particles...IEC , Unit in Operation, Class 3S2 Altitude...100% Load Capacity (no de-rating) Up to 3,280 ft (1,000 m) 1% De-rating for Each 328 ft (100 m) Above 3,28 ft (1,000 m) Maximum altitude 14,763 ft (4,500 Vibration...IEC and IEC Seismic International Building Code (IBC); OSHPD Shock...IEC and IEC Enclosure... UL Type 1 Agency Approvals / Conformity...UL 508C (FS4 through FS7); UL-508A (FS8 and FS9); UL; cul; CE; RoHS compliant; EN (2007); BTL and OSHPD Country of Origin (COO)...United States of America Auxiliary Input Voltage Vdc Auxiliary Output Voltage...24 Vdc at 50 ma Maximum Serial Interface...RS485 and Ethernet Embedded Protocols RS APOGEE P1, BACnet MS/TP, Modbus RTU, Metasys N2 Ethernet... BACnet IP, Modbus TCP Protection Features... Under-voltage Trip Limit Over-voltage Trip Limit Ground Fault Protection Input (Mains) Supervision Motor Phase Supervision Over-current Protection Unit Over-temperature Protection Motor Overload Protection Motor Stall Protection Motor Underload Protection Short-Circuit Protection of 10 Vdc and 24 Vdc Reference Voltages Accessories & Service Kits C-33

25 Product Ordering Your Product Number Example Product Number B T C X 2 - F Example Product Number B T E B Model(s) BTC Conventional BTE Electronic Separator HP 1 1, 1.5, 2, 3, 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 75 2, 100, 125, 150 3, 200 3, X = no fract, 5 = 1/2 HP Voltage to 240 Vac to 500 Vac Separator Disconnect F Fused Disconnect B Circuit Breaker NEMA 01 NEMA Type 1 (IP 21) Type 2 2 contactors (output and bypass) with service switch contactors (input, output and bypass) (for C Bypass only) Table Notes: 1 Available only with voltage code 2. 3 Available only with voltage code 4. 2 Use with voltages equal to or greater than 230 Vac. 4 Available only with BTC models. Example Product Numbers: BTC-001X2-F013 = Conventional Bypass, 1 HP, Vac, Fused Disconnect, NEMA Type 1, with 3 contactors BTE B012 = Electronic Bypass, 7.5 HP, Vac, Circuit Breaker, NEMA Type 1, with 2 contactors and service switch. Bypass Frame Sizes and Power Ranges per NEC Motor Tables HP kw Frame Size Output Current N/A 4.8 N/A * * * N/A N/A Table Notes: * Available for 230 Vac and above. NOTE: Drives are current (amperage) rated devices. Verify that the listed ratings are the motor full load current rating C-25

26 Dimensions Frame Size 4 Frame Size 5 C-26 Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Dimensions shown in inches (mm). Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS (90) 6.82 (17) (26) 50 (23) FS (112) 6.82 (17) (29) 69 (31) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

27 Dimensions Frame Size 6 Frame Size 7 C-27 Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Dimensions shown in inches (mm). Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS ( ) 8.82 (22) (30) 112 (51) FS (149) (36) (32) 187 (85) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

28 Dimension Frame Size (91.44) (87.63) (50.13) (41.35) (129.69) (125.88) (121.92) BT0145R1 Ø 0.41 (1.03) MOUNTING HOLES TYPICAL (4) PLACES C-28 Frame Size (183.04) BT0146R (122.08) (114.60) (71.02) (61.12) (30.56) Dimensions shown in inches (mm). Note: Use mounting holes instead of slots in installations that are prone to seismic activity Dimensions and Approximate Weights Frame Size Height in. (mm) Width in. (mm) Depth in. (mm) (with Handle) Weight lb. (kg) FS (138) 36 (91) (50) 400 (181) FS (183) (122) (71) 900 (408) Table Notes: Exact weight will be affected by actual horsepower/voltage and selected power options.

29 BT300 BT300 VFD NEMA Type 3R Drive and Bypass BT300 VFD NEMA Type 3R Drive and Bypass. Description The NEMA Type 3R bypass and NEMA Type 3R drive are companion packages for the family of BT300 Variable Frequency Drives (VFDs). NEMA Type 3R enclosed are manufactured for outdoor locations. Enclosures with this rating provide a degree of protection to personnel against access to hazardous parts; a degree of protection of the equipment inside to keep out solid foreign objects (falling dirt), and water (rain, sleet, snow); and are undamaged by ice forming on the enclosure. Each NEMA Type 3R package (drive and drive with bypass) includes: 1. Fused Disconnect 2. Thermostatically controlled exhaust fan a. When the drive is on, the fan is on to cool to ambient temperature 3. Separate thermostatically controlled heater a. When the drive is off the heater is on to maintain optimal cabinet temperature 4. The fan or heater are not allowed to be run simultaneously The BT300 Type 3R is designed specifically for HVAC applications and supports a variety of digital and analog I/O and provides built-in PID features to control pumps and fans. Features (Bypass Power) 3-Contactor: Input, Output and Bypass Overload protection in bypass mode Step-down transformer with fused primary and secondary Contactors electrically and mechanically interlocked. Drive test function Complete electrical isolation of drive Input Device Fused disconnect All doors are interlocked and padlockable Input/Output Reactor Options BT300 drive comes standard with harmonic filtering eqivent to 5% impedance Optional line reactor supplied separately Load reactor available and supplied separately C-29

30 Features (Bypass Control) Enable Input Generally used for safety tie-ins; the motor will not operate the drive or bypass when open Bypass Door Mounted Control Devices Drive-Off-Bypass selector Bypass pilot light Drive Test On-Off selector Common Remote Start/Stop Can be used in both drive and bypass mode Essential Services Mode Typically used for smoke purge; the motor goes to bypass regardless of the selected mode No call to stop will have an effect, including open safety or stop commands Only turning the power off or opening this contact will stop the motor C-30 Specifications Input Voltages and Power Ranges (3-phase) Vac (-10%...+10%)...1 HP to 60 HP (0.75 kw to 45 kw) 4.2 amps to 170 amps Vac (-10%...+10%) HP to 125 HP (1.1 kw to 160 kw) 3.4 amps to 170 amps Frequency Reference Analog Input... Resolution % (10 bit), accuracy ±1% Keypad... Resolution 0.01 Hz Ambient Operating Temperature...14 F (-10 C) (no frost) to 104 F (40 C) up to 122 F (50 C) with derating Storage Temperature F (-40 C) (no frost) to 158 F (70 C) Relative Humidity...0 to 95% rh, non-condensing, non-corrosive Air Quality...IEC (H2S [hydrogen sulfide] and SO2 [sulfur dioxide]) Chemical Vapors...IEC , unit in operation, class 3C2 Mechanical Particles...IEC , unit in operation, class 3S3 Altitude % load capacity (no-derating) up to 3,280 ft (1,000 m) -1% derating for each 328 ft (100 m) above 3,280 ft (1,000 m) Maximum altitude Vac: 13,123 ft (4,000 m) Vac: 13,123 ft (4,000 m) Voltage for relay outputs Vac: 9,842 ft (3,000 m) 120 Vac: 13,123 ft (4,000 m) Corner-grounding ( Vac systems only)... 6,562 ft (2,000 m) Vibration... EN EN Shock... EN EN Enclosure Class...UL Type 3R (NEMA Type 3R) Agency Approvals / Conformity... UL-508A; UL; cul; CE; RoHS compliant; EN (2007); BTL Country of Origin (COO)...United States of America Control I/O: (Programmable) Analog Inputs...2 Voltage (0/2 10 Vdc) or Current (0/4 20 ma) Resolution 0.1%; Accuracy ±1% Analog Outputs...1 Voltage (0/2 10 Vdc) or Current (0/4 20 ma) <500 W; Resolution 0.1%; Accuracy ±1% Digital Inputs... 6 Programmable and Isloated Positive or Negative logic; 5 kw; Vdc = 0 ; Vdc = 1 Relay Outputs...2 Form C and 1 Normally Open (programmable) 24 8A; 250 8A; A Auxiliary Input...24 Vdc ±10%, 250 ma Auxiliary Output...10 Vdc ±3%, 10 ma (short-circuit protected) 24 Vdc ±10%, 250 ma (short-circuit protected) Embedded Protocols RS APOGEE P1, BACnet MS/TP, Modbus RTU, Metasys N2 Ethernet... BACnet IP, Modbus TCP Protection Features... Under-voltage Trip Limit Over-voltage Trip Limit Ground Fault Protection Input (Mains) Supervision Motor Phase Supervision Over-current Protection Unit Over-temperature Protection Motor Overload Protection Motor Stall Protection Motor Underload Protection Short-Circuit Protection of 10 Vdc and 24 Vdc Reference Voltages Accessories & Service Kits C-33

31 Product Ordering Your Product Number Example Product Number V B A F X B T Model(s) VBA Factory Designation Voltage Vac to 240 Vac Vac to 500 Vac HP 1.0 1, 1.5, 2.0, 3.0, 5.0, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 752, 100 2, Separator Disconnect F Fused Disconnect Enclosure/NEMA 3 NEMA Type 3R Contactor 0 None (Drive only) 3 3 Contactor Bypass (Input, Output, Bypass) Series 0XBT300 Factory Designation Table Notes: 1 Available with voltage code 3 bypass option only. 2 Available only with voltage code 3. Example Product Numbers: VBA340.F330XBT300 = Conventional Bypass, 40 HP, Vac, Fused Disconnect, NEMA Type 3R, with 3 contactors Bypass Frame Sizes and Power Ranges per NEC Motor Tables Voltage Voltage HP kw Frame Size NEC Motor Rating N/A N/A N/A C-31

32 Dimensions C-32 BT0101R1 Bypass Dimensions HP Range Dimensions in Inches (mm) Approx. Weight 208/230 V 480 V Frame Size A B C D E lb kg FS4/FS5 35 (889) 36 (914) (613) (335) 13 (330) FS5/FS6 41 (1041) 42 (1067) FS7 55 (1397) 56 (1422) (918) (437) 27 (686) FS8 67 (1702) 68 (1727) No Bypass Dimensions Dimensions shown in inches (mm). HP Range Dimensions in Inches (mm) Approx. Weight 208/230 V 480 V Frame Size A B C D E lb kg FS4 29 (737) 30 (762) FS5 35 (889) (613) (335) 13 (330) 36 (914) FS6 41 (1041) 42 (1067) FS7 55 (1397) 56 (1422) (918) (437) 27 (686) FS8 67 (1702) 68 (1727)

33 Table of Contents Accessories & Service Kits PRODUCT PAGE # BT300 PC Cable for Software Tools C-34 Real Time Clock Battery Package C-34 Door Panel Kit C-34 Hand Held Panel Kit C-34 Flange Mounting Kits C-34 Varnished Option Boards C-35 SED2 to BT300 Migration Kits C-36 C-37 Override Switch C-37 C-33

34 Accessories and Service Kits BT300 Description PC Cable for Software Tools, USB to RS-485, 3m Part No. BT300-CABLE Battery package, 5 pcs BT300-BATTERY Door Panel Kit, Drive Side IP54 Protected, 3m BT300-PANEL-N12 C-34 Hand Held Panel Kit Flange Mounting Kit, for FS4 Flange Mounting Kit, for FS5 Flange Mounting Kit, for FS6 Flange Mounting Kit, for FS7 BT300-HHPANEL BT300-FLG-FS4 BT300-FLG-FS5 BT300-FLG-FS6 BT300-FLG-FS7

35 BT300 6xDI/DO, Programmable Description Part No. BT300-OPT-B1-V 2xRO + Thermistor BT300-OPT-B2-V 1xAI, 2xAO (Isolated) BT300-OPT-B4-V 3xRO BT300-OPT-B5-V C-35 1xRO, 5xDI (42-240VAC) LonWorks 1xAO, 1xDO, 1xRO BT300-OPT-B9-V BT300-OPT-C4-V BT300-OPT-BF-V NI1000 Sensor Card BT300-OPT-BH-V

36 Accessories and Service Kits BT300 Description SED2 208 V to 3 HP, 480 V to 5 HP Part No. SED2-BT300-AB-4 SED2 208 V to 4 HP, 480 V to 7.5 HP SED2-BT300-C-4 SED2 208 V to 10 HP, 480 V to 20 HP SED2-BT300-C-5 C-36 SED2 208 V 15 to 20 HP, 480 V 25 to 40 HP SED2-BT300-D-6 SED2 208 V 25 HP SED2 208 V 30 HP, 480 V 50 to 60 HP SED2 FSC to BT300 Remote Mount SED2-BT300-D-7 SED2-BT300-E-7 SED2-BT300-C-R SED2 FSD and FSE to BT300 Remote Mount SED2-BT300-DE-R

37 BT300 Description SED2 208 V 40 HP, 480 V 75 HP Part No. SED2-BT300-F-7 SED2 208 V 50 to 60 HP, 480 V 100 to 125 HP SED2-BT300-F-8 SED2 Frame Size AB Conv Pre 2009 SED2-BT300-AB-C09 SED2 208 V to 4 HP, 480 V to 7.5 HP Pre 2009 SED2-BT300-C4-C09 SED2 208 V to 10 HP, 480 V to 20 HP Pre 2009 SED2-BT300-C5-C09 SED2 208 V 15 to 20 HP, 480 V 25 to 40 HP Pre 2009 SED2-BT300-D6-C09 SED2 208 V 25 HP, Pre 2009 SED2-BT300-D7-C09 SED2 208 V 30 HP, 480 V 50 to 60 HP Pre 2009 SED2-BT300-E7-C09 Override Switch BTE-SW-KIT C-37

38 Notes C-38

39 Notes C-39

40 C-40 We re happy to assist you Our customer support teams are ready to assist you with ordering, fulfillment, and shipping questions. Call a representative at from 7 a.m. to 5:30 p.m. (CST) Monday through Friday. Contact Customer Support or your Account Executive with any questions. We appreciate your business and look forward to helping you! usa.siemens.com/buildingtechnologies