SED2 Variable Frequency Drive Electronic Bypass (E-Bypass) Options
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1 SED2 Variable Frequency Drive Electronic Bypass (E-Bypass) Options Product Description The SED2 Electronic Bypass (E-Bypass) Options are companion packages for the family of SED2 Variable Frequency Drives (VFDs). Product Numbers VBE SED2 VFD Electronic Bypass Options Contents The SED2 E-Bypass Option consists of a SED2 VFD and a bypass enclosure with electronic controls. The electronic controls include: Controller board Keypad Step-down power transformer Contactors Bypass Output Input (Optional) Overload (current) relay Reactor (optional) Disconnect switch (or optional circuit breaker) Fuses (optional) Expected Installation Time Frames A and B: 15 minutes Frames C through E: 30 minutes Frame Size F: 60 minutes Warning/Caution Notations WARNING: CAUTION: Personal injury/loss of life may occur if you do not follow the procedures as specified. Equipment damage, or loss of data may occur if you do not follow the procedures as specified. Prerequisites Check for shipping damage. In the event of damage, contact the transport company. Locate the E-Bypass option nameplate and confirm the unit is configured to installation requirements. Installation CAUTION: On installation of a SED2 after extended storage, see the Extended Storage: Conditioning of Capacitors section in the SED2 VFD Startup, Operation, and Maintenance Manual ( ). If capacitors are not properly recharged, catastrophic damage to the drive can result. Environmental Conditions Install the E-Bypass Option in a heated, indoor controlled environment that is free of moisture and conductive contaminants such as condensation and dust. The air entering the unit for ventilation/cooling must be clean and free from corrosive materials. The ambient temperature must be between 14 F and 104 F (-10 C and 40 C), and the relative humidity must be 0 to 95 non-condensing. NOTE: Do not mount unit in direct sunlight. CAUTION: Height above sea level: If installing a SED2 at an altitude of higher than 3280 ft (1000 m), derating is required. Item Number , Rev. CA Page 1 of 12
2 Table 1. Bypass Frame Sizes and Power Ranges. HP kw 208/240V 480V 575V A 1.75 A B C B C C D E D D F E E F N/A F HA1 N/A Table 2. E-Bypass Output Current Ratings () Per NEC Motor Tables. HP HA1 208V V V V NOTE: Drives are current rated devices. Verify that the listed ratings are the motor full load current rating. Figure 1. Two Contactor Unit Keypad. Figure 2. Three Contactor Unit Keypad. Page 2 of 12 Siemens Industry, Inc.
3 Figure 3. Controller Board. Siemens Industry, Inc. Page 3 of 12
4 Mounting and Dimensions Mounting Clearance: Leave six inches (150 mm) of space at top and sides of the unit for equipment access. Figure 4. E-Bypass Overall and Mounting Dimensions in Inches (Centimeters). Table 3. E-Bypass Approximate Weights. Bypass Frame Size NOTE: Weight lb (kg) A 45 (20) B 55 (25) C 75 (34) D 150 (68) E 180 (82) F 470 (213) Exact weight will be affected by actual horsepower/ voltage and selected power options. Page 4 of 12 Siemens Industry, Inc.
5 Figure 5. Frame Sizes A through C Conduit Locations. Viewed from Bottom; Dimensions in Inches (Centimeters). Figure 6. Frame Sizes D and E Conduit Locations. Viewed from Bottom; Dimensions in Inches (Centimeters). Figure 7. Frame Size F Conduit Locations. Viewed from Top; Dimensions in Inches (Centimeters). Siemens Industry, Inc. Page 5 of 12
6 Wiring Sizes and Tightening Torques Part Number Bypass Frame Size Table 4. Sizes and Tightening Torques for E-Bypass with 208V Drive. HP kw Circuit Breaker Disconnect Switch VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE B Cu 32 (3.6) VBE B Cu 32 (3.6) VBE B Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu VBE C Cu VBE D Cu VBE D Cu 12-1 VBE D /0-3 Cu 80 (9) 12-1 VBE E /0-3 Cu 80 (9) 12-1 VBE F VBE F VBE F ( ( Overload Range, Max Backup Fuse, Ground Lug Torque, (2-25) (2-25) /0 6-3/0 6-3/0 * Size in AWG unless noted otherwise. Use Copper (Cu) wire that is rated 167 F (75 C) minimum, 600 Vac. Page 6 of 12 Siemens Industry, Inc.
7 Part Number Bypass Frame Size Table 5. Sizes and Tightening Torques E-Bypass with 230V to 240V Drive. HP kw Circuit Breaker Disconnect Switch VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE B Cu 32 (3.6) VBE B Cu 32 (3.6) VBE B Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu VBE C Cu VBE D Cu VBE D Cu 12-1 VBE D /0-3 Cu 80 (9) 12-1 VBE E /0-3 Cu 80 (9) 12-1 VBE F VBE F VBE F ( ( Overload Range, Max Backup Fuse, Ground Lug Torque, (2-25) (2-25) /0 6-3/0 6-3/0 * Size in AWG unless noted otherwise. Use Copper (Cu) wire that is rated 167 F (75 C) minimum, 600 Vac. Siemens Industry, Inc. Page 7 of 12
8 Part Number Bypass Frame Size Table 6. Sizes and Tightening Torques for E-Bypass with 380V to 480V Drive. HP kw Circuit Breaker Disconnect Switch VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE A Cu 32 (3.6) VBE B Cu 32 (3.6) VBE B Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu VBE C Cu VBE D Cu VBE D Cu VBE D Cu VBE E Cu 12-1 VBE E /0 Cu 80 (9) 12-1 VBE F /0 Cu 80 (9) 12-1 VBE F VBE F VBE HA1 F to17 ( /0 ( /0 ( /0 (.8-1.2) (2-2.5) (2-2.5) Overload Range, Max Backup Fuse, Ground Lug /0 50 (5.6) * Size in AWG unless noted otherwise. Use Copper (Cu) wire that is rated 167 F (75 C) minimum, 600 Vac. Page 8 of 12 Siemens Industry, Inc.
9 Part Number Bypass Frame Size Table 7. Sizes and Tightening Torques for E-Bypass with 500V to 600V Drive. HP kw Circuit Breaker Disconnect Switch VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu 32 (3.6) VBE C Cu VBE C Cu VBE D Cu VBE D Cu VBE E Cu VBE E Cu 12-1 VBE F /0 Cu 80 (9) 12-1 VBE F /0 Cu 80 (9) 12-1 VBE F (2-2.5) (2-2.5) Overload Range, Max Backup Fuse, Ground Lug / / /0 * Size in AWG unless noted otherwise. Use Copper (Cu) wire that is rated 167 F (75 C) minimum, 600 Vac. 50 (5.6) 50 (5.6) 50 (5.6) Siemens Industry, Inc. Page 9 of 12
10 Motor Cable Length Maximum motor cable length is 164 ft (50 m). Motor cable length is given to ensure performance of only the SED2, not the suitability of the motor when connected to a SED2 at this distance. See Figure 8 for motor cable installation notes. Wiring Connections See Figures 12 and 13 for all E-Bypass wiring. Figure 8. Motor Cable Installation Notes. 1. Route shielded twisted pair (recommended wire type) cable, 24-gauge minimum control wiring in conduit through knockout and into housing (Figures 9 through 11). Connect control wiring per job-specific drawings and Figure 12. NOTES: Terminate shield at control device. Control wiring is 12 to 26 AWG and tightening torque is If applicable, route communications wiring (P1) in conduit through knockout and into housing (Figures 9 through 11). Continue to route communications wiring to VFD and terminate per SED2 VFD Startup, Operation, and Maintenance Manual ( ). NOTE: Communication wiring should be run with maximum separation possible from all other wiring. 3. Route motor wiring in conduit through knockout and into housing (Figures 9 through 11). Connect motor wiring to motor overload and ground lug. See Tables 4 through 7 for wire sizes and tightening torques. 4. Route input power wiring in conduit through knockout and into housing (Figures 9 through 11). Connect input power wiring to disconnect switch and ground lug or to circuit breaker and ground lug. See Tables 4 through 7 for wire sizes and tightening torques. WARNING: Use only permanently wired input power connections. Page 10 of 12 Siemens Industry, Inc.
11 Figure 9. Routing of Power and Control Wiring for Frame Sizes A and B. Figure 10. Routing of Power and Control Wiring for Frame Sizes C, D, and E. Figure 11. Routing of Power and Control Wiring for Frame Size F. Siemens Industry, Inc. Page 11 of 12
12 April 20, 2007 Wiring Diagrams Figure 12. Drive Terminations. NOTES: 1. Branch circuit protection to be provided by installer, per UL508A, if not provided with drive. 2. For bypass operation, modify these drive parameters: P0702[0] and P0702[1] = 3, P0748 = Digital Out 1 Reverse ( ). 3. Control and communication wiring should be 300V UL minimum. 4. Communication wiring should be run with maximum separation possible from all other wiring. 5. Essential service mode operates the motor full speed (bypass) with no protection for the motor or system. 6. Ensure that automatic bypass will not damage the system before activating. 7. See Siemens Publication No for proper fuse and wire sizes. 8. See Siemens Publication No for SED2 input/output control signal wiring details. Figure 13. E-Bypass Power Circuit. Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners Siemens Industry, Inc. Siemens Industry, Inc. Building Technologies Division 1000 Deerfield Parkway Buffalo Grove, IL Your feedback is important to us. If you have comments about this document, please send them to sbt_technical.editor.us.sbt@siemens.com. Printed in the USA Page 12 of 12
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