PRODUCT CATALOG 2015/2016

Transcription

1 PRODUCT CATALOG 2015/2016 L J w e l d i n g. c o m WELDING AUTOMATION & MATERIAL HANDLING EQUIPMENT RENTAL NEW USED CUSTOMIZED

2 ABOUT US ENGINEERING MANUFACTURING LJ Welding Automation specializes in 3D CAD software (Solidworks ) is LJ operates out of two company the engineering and manufacturing utilized by LJ s engineering team owned buildings with over 45,000 of positioning, welding automation, for all detailed design. Customers sq ft manufacturing space and 4.5 material handling and custom have input from concept through to acres of land. Our ISO 9001:2008 equipment. LJ services and final shop drawings, which ensures certified manufacturing facility is supports customers in diverse that the customer receives quality fully equipped with robotic welding industries including oil & gas, engineering design with input all and CNC machining centers, while pipelines, mechanical contractors, the way through the design process. our sister company Automated mining, wind power and more, LJ is an APEGA-licensed company. Metal Processing (AMP) provides with installations in over 35 highly automated laser cutting countries around the world. and metal processing services. THOUSANDS OF INSTALLATIONS IN OVER 35 COUNTRIES AND 6 CONTINENTS Contact information: Ph: +1 (780) th Ave Fax: +1 (780) Edmonton, Alberta info@ljwelding.com Canada T6B 0A3 ISO 9001:2008 Certified

3 Table of Contents Manipulators... 4 Boom & Column Manipulators... 4 Manipulator & Gantry Options... 5 Gantry Beam Welding Systems... 6 Turning Rolls... 7 Growing Line... 7 Pipe Alignment Rolls... 8 Pipe Double-Jointing: Faster, Safer, Easier!... 9 Tank Fit Up Rolls Fixed Height Turning Rolls Vessel Turning Rolls Height Adjustable Pipe Rolls Height Adjustable Pipe Rolls Height Adjustable & Benchtop Pipe Stands Modular Roller Support Stands Pipe Support Roller Stand Options Welding Positioners Gear Tilt Positioners Pipe Turning Positioners Powered Headstock/Tailstock Positioners Portable & Benchtop Positioners Turntables Low Profile Turntables Accessories Grippers & Chucks Elbow Jigs Automation & Controls Controls Panels Foot Switches Hand Pendants Automation Capabilities Custom Pipe Handling Systems Pipe & Structural Steel Conveyor Systems Cable Reel Rollers Beam Clamp Rigging Rollers Pipeline Roller Equipment... 27

4 Manipulators Boom & Column Manipulators LJ engineers and manufactures manipulators with boom stiffness and welding head stability, operator controls, and ease of use as key driving factors. Automatic welding heads are designed to be mounted on a stiff and nearly vibrationless boom, and moved to desired height with powered column. The welding head can then be positioned as required for automated welding of large vessels or other workpieces. Load Capacity (at boom end): MNP-600 4' x 5' MN ' x 6' MN ' x 9' MN ' x 12' 250 lbs 500 lbs 500 lbs 500 lbs 250 lbs Boom Stroke: Column Stroke: Boom Traverse Speed Range: Mast Traverse Speed Range: MN ' x 16' in/min in/min in/min in/min in/min in/min in/min in/min in/min in/min Travel Car Speed: in/min in/min in/min in/min in/min Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph Equipment Mass: 4,400 lbs 7,500 lbs 8,500 lbs 9,000 lbs 9,500 lbs Available Accessories & Options Joystick and variable speed controls for accurate powered positioning of welding head in all directions Spring loaded pawl engages column face when chain tension drops below pre-set limit Manual swivel base Bolt pattern for fixed floor mount Momentary rapid traverse Automatic seam tracking options now available - call LJ for more details Fully or semi-automate any welding system 4 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

5 Manipulators Manipulator & Gantry Options LJ offers a wide range of automation features to any custom requirement, including seam tracking, camera systems, custom controls and any welding system. Camera Systems Subarc or open arc options; allows for easier set up of weld torch and safer viewing for operator throughout the welding process Seam Tracking Free standing or powered rail car options c/w safety shut off bumpers Seam tracking for fully automated welding processes complete with simple user interface. Laser (vision) or tactile (mechanical probe) style options available Control Options Optional user-friendly HMI touchscreens to control all functions Powered Cross Slides Standard 6 x 6 travel range and 200lb payload. Available with regular joystick or automated servo control of the welding head position. Compact models now available for small bore/internal welding applications Power Sources LJ can integrate any welding process or power source, including submerged arc (SAW), MIG, or CMT processes Miller SubArc Lincoln SubArc Fronius CMT PRODUCT CATALOGUE 2015/ See standard control options on page 23. 5

6 Gantry Beam Welding Systems Gantry Beam Welding Systems Gantry welding systems are used for longitudinal welding of long structural beams. Typically, two independent submerged arc welding systems are utilized to maximum productivity, complete with individual weld seam tracking, camera, and torch adjustability systems. Standard Features Dual independent submerged arc welding systems (typically 2 x 1,000 AMP) Dual independent flux delivery and recovery systems to customer requirements Servo controlled rack and pinion drive system, 2 digit linear speed precision and up to 35 ft/min travel speed Operator chair and HMI console Powered cross-slide system for fine tuning of welding head(s) Rail system with cable and hose management (typically up to 120 ft or to customer spec) Dimensions A through F, fully customizable Optional Features Joint seam tracking - tactile (mechanical probe) or vision (laser) Weld camera systems with monitors and recording capabilities Preheat systems - induction heating or flame heating 6

7 Turning Rolls Growing Line LJ specializes in an innovative growing line system used for fast alignment, leveling, fit up and indexing of large pipe and vessels up to 60 tons and 20ft diameter. Growing lines can reduce fit up time by up to 65% when compared with traditional methods, minimize crane handling and maximize operator safety. Easy to use HMI touchscreen to control hydraulic jacking, alignment, indexing/track drive, and powered rotation Cabled or wireless pendants plug and play with main control console to any operator preference 40TA-000 Growing Line 60TA-000 Growing Line Load Capacity: 80,000 lbs. 120,000 lbs. Diameter Range: 24"-240" 24"-240" Minimum Workpiece Length: 144" 144" Rotation Speed: 5-50 in/min 5-50 in/min Track Drive Speed: in/min in/min Input Power: 480V, 3-Ph 480V, 3-Ph Each section loaded onto rolls Sections brought together using powered track drive Alignment, levelling and high/ lows easily adjustable using pendant or touch screen control Ready for fit up and/or automated welding, then index for next section to be added PRODUCT CATALOGUE 2015/ See standard control options on page 23. 7

8 Turning Rolls Pipe Alignment Rolls LJ alignment rolls are designed for specialty applications where pipe or vessels require precise, fast alignment and fine leveling for fit up and welding, and offer compensation for inconsistencies in shop floor or ground. Often used in pipe double-jointing systems for maximum efficiency and safety, with up to 65% decrease in fit up cycle times. 12TS-100/12TS Ton 20TSR-100/ Ton Load Capacity (Driver & Idler Set): Driver: 12,000 lbs Idler: 12,000 lbs Diameter Range: Shipping Dimensions: Idler: Driver: Tractive Effort: Output Torque: 39 x 81 x 32 height 39 x 81 x 32 height Single Drive, 3,500 lbs 25,000 in-lbs Driver: 20,000 lbs Idler: 20,000 lbs 52 x 83 x 33 height 52 x 83 x 33 height Single Drive, 5,700 lbs 40,000 in-lbs Power Requirements: 208V, 3-ph 480 V, 3-ph Rotation Speed: in/min (applies to driver unit only) 0 80 in/min (applies to driver unit only) Traverse Speed Range: 1-24 ft/min 1 24 ft/min Equipment Mass: Driver: 2,300 lbs Idler: 2,150 lbs Driver: 3,100 lbs Idler: 2,900 lbs Alignment Style: Powered lead screw with independent spacing control of each wheel Powered lead screw with independent spacing control of each wheel Available Accessories & Options Variable speed and bidirectional controls for rotation, alignment, leveling and/or rail mount drive Heavy duty joystick controls all left/right, up/down shifting. Ergonomic and easy to hold Full pipe alignment control allows for maximum productivity and safety through use of simple hand pendant Joystick controls allow for complete side/side, up/down control over alignment of pipe Rail-mount base- can be supplied as motorized or nonmotorized for driving pipe sections together 8 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

9 Turning Rolls Pipe Double-Jointing: Faster, Safer, Easier! LJ responded to customer demand and now offers turnkey pipe joining systems, for maximum productivity and safety. Complete pipe handling and welding automation functionality is fully integrated into a single user-friendly system. The result is up to a 65% decrease in cycle times for double-jointing and pipe welding applications. Optional HMI touchscreen to fully control alignment, track drive, and rotation functions Cabled or wireless pendants plug and play with main control console to any operator preference Fully Automated Pipe Joining Systems Pipe loaded, lined up using track drive Alignment, side shift, and levelling functionality Automated or manual welds can be completed Optional Tailstock system available for adding flanges or end caps PRODUCT CATALOGUE 2015/ See standard control options on page 23. 9

10 Turning Rolls Tank Fit Up Rolls For fitting range of length and diameter tanks or thin walled vessels. Modular design allows user to add sections for longer tank. Tube rolls allow support along entire length of concentric tanks or vessels, for applications where regular turning rolls are not adequate and extra vessel support is required. ALG-412 Roller Bed Style ALG-512 Fully Automated Fit Up Rolls Load Capacity: Load per Section: 20-tons 4-ton per 8-foot section Diameter Range: 3 ft 14 ft 5 ft 14 ft 20-tons 5-ton per 5-foot section Drive System: Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style Tractive Effort: 6,000 lbs 6,000 lbs Shipping Dimensions: Varies depending on customer requirements Varies depending on customer requirements Power Requirements: 480 V, 3-ph 480 V, 3-ph Rotation Speed: 5 96 in/min 5 96 in/min Equipment Mass: 8,300 lbs (5 sections) 11,300 lbs (5 sections) Multiple axis functionality for full control of tank fit up Available Accessories & Options Modular construction allows for multiple lengths to be added for longer vessels Hydraulic alignment jacking system to align and pull vessel sections together Side Jigs to eliminate thin-wall vessel sagging HMI touch screen control with optional wireless or cabled pendants Integration with automated LJ welding manipulators 10 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

11 Turning Rolls Fixed Height Turning Rolls LJ turning rolls have the largest diameter range and best in class specifications. Driveshaft-free dual drives with synchronized rotation provide maximum traction and control. Plug and play with LJ subarc manipulators to maximize vessel fabrication productivity. 80T-700/ T-100/200T T-500/120T T-700/80T Ton 120T-500/120T Ton 200T-100/200T Ton Load Capacity: Driver: 80,000 lbs Idler: 80,000 lbs Driver: 120,000 lbs Idler: 120,000 lbs Diameter Range: 1.5'- 26' 1.5'- 26' 1.5'- 26' Shipping Dimensions: Idler: Driver: Tractive Effort: Output Torque: 50⅜ x 174 x 32 (top of wheel) 36 x 162 x 32 (top of wheel) Dual Drive, 12,000 lbs 120,000 in-lbs 50 x 184 x 31 (top of wheel) 36 x 162 x 31 (top of wheel) Dual Drive, 20,400 lbs 240,000 in-lbs Driver: 200,000 lbs Idler: 200,000 lbs 50 x 184 x 31 (top of wheel) 36 x 162 x 31 (top of wheel) Dual Drive, 20,400 lbs 240,000 in-lbs Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph Rotation Speed: 5-50 in/min 7-70 in/min 7-70 in/min Equipment Mass: Driver: 6,170 lbs Idler: 5,290 lbs Driver: 6,500 lbs Idler: 5,050 lbs Driver: 9,100 lbs Idler: 7,460 lbs Available Accessories & Options Variable speed, AC drive with hand pendant and foot switch Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems Input Power Options: V, 50 or 60 Hz All LJ turning rolls available with digital speed readout calibrated to inches/min or mm/min for precise welding speed control PRODUCT CATALOGUE 2015/ See standard control options on page

12 Turning Rolls Vessel Turning Rolls Height Adjustable Dual adjustable drive heads designed such that load can always be centered on rolls; urethane wheels to protect and grip work piece. Standard features include height adjustability for safe and stable clearance of fittings. Wheeled base compatibility for track mount installations. 06R-100/06R Ton 10TRV-100/ Ton 20TRV-100/ Ton Load Capacity (balanced): Driver: 12,000 lbs Idler: 12,000 lbs Driver: 20,000 lbs Idler: 20,000 lbs Diameter Range: Driver: 40,000 lbs Idler: 40,000 lbs Shipping Dimensions: 34 x 103 x x 44 x x 44 x 31 Height Adjustability: Tractive Effort: Output Torque: (top of wheel) Adjustable in 3 increments Single Drive, 3,500 lbs 25,000 in-lbs 27" 45" (top of wheel) Adjustable in 3" increments Dual Drive, 6,000 lbs 50,000 in-lbs (top of wheel) Adjustable in 3 increments Dual Drive, 8,700 lbs 80,000 in-lbs Power Requirements: 110 V, 1-ph 240V-1Ph, 208V or 480V, 3-Ph 208V or 480V, 3-Ph Rotation Speed: 5 50 in/min 5 50 in/min 5 50 in/min Equipment Mass: Driver: 975 lbs Idler: 670 lbs Driver: 1,950 lbs Idler: 1,300 lbs Driver: 2,650 lbs Idler: 1,700 lbs Available Accessories & Options Variable speed, AC drive with hand pendant and foot switch Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems (as shown on right) Input Power Options: V, 50 or 60 Hz All LJ turning rolls available with digital speed readout calibrated to inches/min or mm/min for precise welding speed control Adjustable height with mountable track 12 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

13 Turning Rolls Pipe Rolls Height Adjustable LJ pipe rolls are used for pipe welding applications ranging from light tubes to extra-heavy walled pipe. Whatever your pipe rolling application, LJ has the most cost effective and user friendly equipment. SHD-700A/750: extra low profile 8TSJ-100/200: dual drive, powered track mount travel base SHD-800/850: geared height adjust Load Capacity (Driver & Idler Set): 8TS-100/8TS Ton Track Mount Pipe Train Roll Driver: 8,000 lbs Idler: 8,000 lbs SHD-700A/SHD Ton Low Profile Pipe Roll Driver: 8,000 lbs Idler: 8,000 lbs Diameter Range: SHD-800A/SHD Ton Geared Height Adjust Driver: 8,000 lbs Idler: 8,000 lbs Shipping Dimensions: 67 x 39 x x 34 x x 50 x 29" Height Range: (from track to top of wheel) Tractive Effort: Output Torque: Dual Drive, 4,800 lbs tractive effort 24,000 in-lbs output torque (top of wheel) Adjustable in 1 increments Single Drive, 2,400 lbs tractive effort 12,000 in-lbs output torque Power Requirements: 208 V, 3-ph 110 V, 1-ph 110 V, 1-ph Rotation Speed: 5 50 in/min 5 50 in/min 5 50 in/min Traverse Speed: 4 80 ft/min NA NA Equipment Mass: Driver: 1,400 lbs Idler: 750 lbs Driver: 411 lbs Idler: 245 lbs 29 x 41 (top of wheel) Manual or Powered geared height adjustable Single Drive, 2,400 lbs tractive effort 12,000 in-lbs output torque Driver: 540 lbs Idler: 390 lbs Available with dual drive rotation, hold down rollers for extra traction, geared height adjust, and powered travel base Available Accessories & Options Variable speed, AC drive with hand pendant and foot switch Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems Input Power Options: V, 50 or 60 Hz All LJ turning rolls available with digital speed readout calibrated to inches/min or mm/min for precise welding speed control PRODUCT CATALOGUE 2015/ See standard control options on page

14 Turning Rolls Pipe Rolls Height Adjustable & Benchtop Ideal for supporting and turning heavy wall pipe. Modular design accepts either flat feet, v-track, or roller wheels. BPR-200A/BPR Ton Benchtop Roller HD2L-100/HD2L Ton Pipe Roller EMCC Ton Pipe Roller & Cart Load Capacity (Driver & Idler Set): Driver: 1,500 lbs Idler: 1,500 lbs Driver: 4,000 lbs Idler: 4,000 lbs Diameter Range: Driver: 8,000 lbs Idler: 8,000 lbs Shipping Dimensions: 26 x 13 x x 31 x x 39 x 49 Height Range: Low Profile, Fixed Height Tractive Effort: Output Torque: Single Drive, 270 lbs 1,300 in-lbs Single Drive, 650 lbs 2,000 in-lbs Single Drive, 650 lbs 2,000 in-lbs Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph Rotation Speed: 8 80 in/min 8 80 in/min 8 80 in/min Equipment Mass: Driver: 80 lbs Idler: 45 lbs Driver: 240 lbs Idler: 150 lbs 710 lbs Optional base for Benchtop Rolls Available Accessories & Options Variable speed, AC drive with hand pendant and foot switch Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems Input Power Options: V, 50 or 60 Hz All LJ turning rolls available with digital speed readout calibrated to inches/ min or mm/min for precise welding speed control 14 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

15 Pipe Stands Modular Roller Support Stands LJ roller stands are the most heavy duty in the industry. Ideal for rolling pipe up to 60" OD, and most often used with LJ pipe positioners. All LJ stands are modular which allows for multiple different top or bottom configurations and maximum flexibility and functionality. Top Options Flat Roller Top HZ-100 Sawhorse Tops STEHD-100 Multidirectional Rollers HD2-350 Vee-Rollers HD2-420 Base Units HD2L-200U 4,000 lbs Height Adjustable (Short) HD2-300U 4,000 lbs Height Adjustable (Tall) SHD-850 8,000 lbs Geared Height Adjustable Load Capacity: 4,000 lbs 4,000 lbs 8,000 lbs 16,000 lbs Diameter Range: " -60" Height Range: (Dual screw jack geared height adjust) Shipping Dimensions: 30 x 31 x 26 (top of wheel) 34 x 31 x 40 (top of wheel) 36 x 50 x (top of wheel) Weight: 138 lbs 165 lbs 450 lbs 530 lbs UHD ,000 lbs Geared Height Adjustable (Dual screw jack geared height adjust) 43 x 51 x (top of wheel) Base Foot Options Self Leveling Flat Foot (Included) Rail Mount Caster Kit 4,000 lb: HD2-380 (Larger Capacities Available) Swivel Caster kit with brakes Available Options Modular design accepts either flat feet, v-track, or roller wheels Available with custom tops including multidirectional rollers, v-rollers, custom rollers or sawhorse tops PRODUCT CATALOGUE 2015/

16 Pipe Stands Pipe Support Roller Stand Options HDJ-style roller supports provide the widest range of features available, including geared height adjustability, braking base casters, ratchet hold down straps, fork lift pockets, and extra heavy duty frame design. HDJ2C-100 4,000 lb Geared Height/Roller Base Load Capacity: 4,000 lbs 10,000 lbs Diameter Range: Height Range: 27" - 39 " 27" - 39 " HDJ5C ,000 lb Geared Height/Roller Base Shipping Dimensions: 38 x 24 x 28 (top of wheel) 48 x 28 x 28 (top of wheel) Equipment Mass: 191 lbs 429 lbs Folding & Solid Tripod Stands Super-duty modular tripod stands available with standard vee-head or customer choice of roller tops or base options LD ,500 lb Roller Tripod TS3-160V 5,000 lb TS3-280V 5,000 lb TS3-330V 5,000 lb Load Capacity: 2,500 lbs 5,000 lbs 5,000 lbs 5,000 lbs Diameter Range: Height Range: 21" -33" Shipping Dimensions: 23 x 26" x x 26" x x 33" x x 33" x 21 Equipment Mass: 60 lbs 39 lbs 53 lbs 58 lbs 16 PRODUCT CATALOGUE 2015/2016

17 Welding Positioners Gear Tilt Positioners Gear tilt positioners are used for powered, variable speed tilting and rotation to automate and increase welding productivity of cumbersome, heavy work pieces. Larger Capacity Models Available 1PT-300 3,000 lbs 2PT-300 6,000 lbs 3PT ,000 lbs Load Capacity: 3,000 lbs (at 0" overhung load) 6,000lbs (at 0" overhung load) 12,000lbs (at 0" overhung load) Shipping Dimensions: 64 x 48 x x 59 x x 90 x 52 Tilting Torque: 35,000 in-lbs 80,000 in-lbs 200,000 in-lbs Tilting Speed: RPM (135 in 25 seconds) RPM (135 in 25 seconds) RPM (135 in 64 seconds) Height Adjustability: centre height adjustment in 5 increments (Taller Height Range Available*) centre height adjustment in 5 increments (Taller Height Range Available*) centre height adjustment in 6 increments (Taller Height Range Available*) Table Diameter: 26 (available with 48" OD slotted faceplate) 32 (available with 48" OD slotted faceplate) Power Requirements: 110V, 1-Ph 208V or 480V, 3-Ph 480 V, 3-ph Rotation Speed: RPM RPM RPM Turning Torque: 20,000 in-lbs 40,000 in-lbs 120,000 in-lbs Ground Capacity: 800 Amps 800 Amps 800 Amps Equipment Mass: 2,750 lbs* 3,750 lbs* 9,550 lbs* * Excluding gripper. 40 (available with 48" OD slotted faceplate) Available Accessories & Options Input Power Options: V, 50 or 60 Hz Touch Screen: for precise speed control and readout Hand Pendants: cabled or wireless, digital readout Foot Switch: forward/reverse Custom Height Range Ground Capacity: up to 2500 Amp available Chucks or Grippers up to 60 Elbow Jigs and outboard roller support stands available Fully Integrated Robotic Welding Cells Now Available PRODUCT CATALOGUE 2015/ See standard control options on page

18 Welding Positioners Pipe Turning Positioners Ideal for positioning of heavy wall, large diameter pipe for pipe spooling applications with large offset loads. Large height adjustability accommodates a wide range of swing diameters. Load Capacity: 1PS-100 1,000 lbs 1000 lbs. (at Mounting Plate) 16P-700 3,000 lbs 3,000 lbs (at Mounting Plate) 30P-200 5,400 lbs 5,400 lbs (at Mounting Plate) 45P ,000 lbs 10,000 lbs (at Mounting Plate) 60P ,000 lbs 20,000 lbs (at Mounting Plate) Shipping Dimensions: 30" x 33" x 61" 72 x 42 x x 42 x x 72 x x 85 x 106 Turning Torque: 4,000 in-lbs 20,000 in-lbs (With Counterweight) Height Adjustability: Fixed Height 45-69" in 4" increments 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs in 4 increments Power Requirements: 110V or 240V, 1-Ph 110V, 1-Ph 240V, 1Ph, 208V or 480, 3-Ph in 6 increments 208V or 480V, 3-Ph in 6 increments 480V, 3-ph Rotation Speed: RPM RPM RPM RPM RPM Ground Capacity: 400 Amps 400 Amps 800 Amps 800 Amps 1500 Amps Equipment Mass: 360 lbs* 1,820 lbs* 2,300 lbs* 5,000 lbs* 8,600 lbs* * Excluding gripper. Available Accessories & Options Input Power Options: V, 50 or 60 Hz Touch Screen: for precise speed control and readout Hand Pendants: cabled or wireless, digital readout Foot Switch: forward/reverse Custom Height Range or powered height adjustability Ground Capacity: up to 2500 Amp available Chucks or Grippers up to 60 Elbow Jigs and outboard roller support stands available 18 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

19 Welding Positioners Powered Headstock/Tailstock Positioners Synchronized powered elevating head and tailstocks allow for maximum flexibility when lifting or rotating heavy workpieces such as trailer frames or large vessels. Matching Tailstocks Available 6PSH-100 6,000 lbs 12PSH ,000 lbs 20PSH ,000 lbs Load Capacity: 6,000 lbs 12,000 lbs 20,000 lbs Shipping Dimensions: 62 x 48 x x 68 x x 82 x 130⅝ Turning Torque: 40,000 in-lbs 125,000 in-lbs 250,000 in-lbs Height Adjustability: Power Requirements: 480V, 3-Ph 480V, 3-Ph 480V, 3-Ph Rotation Speed: RPM RPM RPM Ground Capacity: 800 Amps 800 Amps 800 Amps Equipment Mass: 2,403 lbs 5,400 lbs 9,093 lbs Powered Height, Tilt & Rotate Positioners LJ's 1HT-style positioner has the widest range of positions in its class, allowing for extremely low profile flat positions during loading and smooth powered adjustability for height, tilt and rotation axes. Load Capacity: 1HT-300 6,000 lbs 6,000 lbs Shipping Dimensions: 109" x 58" x 29" Turning Torque: Power Requirements: Rotation Speed: Height Adjustability: 40,000 in-lbs 480V, 3-Ph RPM Range of Operation: Ground Capacity: Equipment Mass: 23" x 70" max centerline height (hydraulically powered) 800 Amps 4,650 lbs Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering. Available in any capacity, consult factory for details. PRODUCT CATALOGUE 2015/ See standard control options on page

20 Welding Positioners Portable & Benchtop Positioners Ideal for use in lighter duty applications; LJ bench top positioners are available with a variety of features such as: air purge fitting for stainless steel or TIG welding applications, hollow spindle, height adjustable roller cart and torch mount options. 8P-200 Bench Top Positioner 300 lbs 12P-800 Thru - Bore Positioner 1,000 lbs 12P-900 Portable Positioner 1,000 lbs Load Capacity: 300 lbs (at Chuck Face) 1,000 lbs (at Chuck Face) 1,000 lbs (at Chuck Face) Shipping Dimensions: 14 x 17 x x 26 x x 23 x 25 Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph Rotation Speed: RPM RPM RPM Turning Torque: 730 in-lbs 3,000 in-lbs 3,000 in-lbs Table: 12" OD table, 8" chuck optional 12" OD table, 12" chuck optional 12" OD table, 12" chuck optional Ground Capacity: 200 Amps 200 or 400 Amps 800 Amps Thru-Bore: 3/8 hollow spindle c/w air purge fitting 3" hollow thru-bore 3/8 hollow spindle c/w air purge fitting Range of Operation: Manually adjustable with handle in 15 increments Hand crank self locking worm gear tilt feature range c/w angle gauge Hand crank self locking worm gear tilt feature range c/w angle gauge Equipment Mass: Positioner: 110 lbs, Chuck 39 lbs Positioner: 190 lbs, Chuck 110 lbs Positioner: 280 lbs, Chuck 110 lbs Positioner must always be mounted to a suitable base. 12LT-200 Scissor Lift Cart 1,600 lbs Capacity: 1,600 lbs Shipping Dimensions: 42 x 40 x 26 Height Range: Roller Base: Swivel lock urethane casters Equipment Mass: 400 lbs Key Features: Tilt, Height Adjustable, Portable! Available Accessories & Options Input Power Options: V, 50 or 60 Hz Digital Readout functionality available Foot Switch: forward/reverse Chucks: 8 or 12 optional Elbow Jigs and outboard roller support stands available Portable scissor lift cart Optional anti-tip feet 20 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

21 Turntables Low Profile Turntables Low profile turntables are used for precise positioning in the flat or horizontal position. LJ s ultra-low profile turntables are the lowest profile turntables available on the market. Available in any table size or capacity. Low Profile Turntables Load Capacity: TRN Ton 4000 lbs (Up to 8 eccentricity) TRN Ton 20,000 lbs (Up to 6 eccentricity) TRN Ton 40,000 lbs (Up to 6 eccentricity) TRN Ton 60,000 lbs (Up to 12" eccentricity) TRN Ton 80,000 lbs (Up to 12" eccentricity) Shipping Dimensions: 33 x 25 x x 41 x x 41 x x 41 x x 120 x 44 Table Size/Span: Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph 208 V, 3-ph 480 V, 3-ph Rotation Speed: RPM RPM RPM RPM RPM Ground Capacity: 400 Amps 800 Amps 800 Amps 800 Amps 1500 Amps Equipment Mass: 450 lbs 1,350 lbs 1,500 lbs 1,850 lbs 12,350 lbs Custom Turntables ü Table size up to 16 ft diameter any style ü Capacity up to 100 tons ü Any speed range or precision Available Accessories & Options Input Power Options: V, 50 or 60 Hz Touch Screen: for precise speed control and readout Hand Pendants: cabled or wireless, digital readout Foot Switch: forward/reverse Custom Height Range or powered height adjustability Ground Capacity: up to 2500 Amp available Chucks or Grippers up to 60 Elbow Jigs and outboard roller support stands available PRODUCT CATALOGUE 2015/ See standard control options on page

22 Accessories Accessories Grippers & Chucks High-quality, cost-effective welding grippers and chucks are a standard accessory on all welding positioners. 3-jaw self centering scroll chucks with reversible top jaws available in 3 sizes: 8, 12, 16 gripping diameter ranges For oversized or heavy gripping requirements with smooth, serrated or carbide insert top jaws T30-200: 2 30 gripping diameter range, 5,000 lbs capacity T50-200: 2 50 gripping diameter range, 10,000 lbs capacity Elbow Jigs Elbow Jigs (2 30 ) 02E E E E E E E E E E E E E-200 Outside Diameter: Capacity: 250 lbs 250 lbs 250 lbs 250 lbs 500 lbs 500 lbs 500 lbs 500 lbs 1000 lbs 1000 lbs 1000 lbs 1000 lbs 2000 lbs 45 and 90 Elbows: Precision fit and clamp allows for quick and easy fitting, prepping and welding of elbows for use with welding positioners. 22 PRODUCT CATALOGUE 2015/2016

23 Automation & Controls Automation & Controls Controls Panels Input power supply: Volts and 50/60 Hz optional Master variable speed, direction, on/off local/remote controls PLC based HMI touchscreen or conventional push button controls to customer preference FS-FR Forward/Reverse Foot Switch Heavy Duty Cast steel body with heavy duty guard/ handle Momentary actuation (normally off) Heavy rubber 8 m (25 ft) cable with 4-pin metal plugs HP-100 Single/Dual Axis Hand Pendants Ergonomic, easy to use, lightweight design, c/w protective guard Optional LCD digital speed readout Heavy rubber 8 m (25 ft) cable with 19-pin metal plugs Wireless Pendants For multiple-axes control or complex functions 15 m (50 ft) Extension Cables Available FS-V Variable Speed Foot Switch Plug & Play with optional controller upgrade Main panel controls master speed range, foot switch used for variable speed in master range Automation Capabilities LJ utilizes user-friendly touch screen controls for plug and play integration of multiple machines to create fully integrated welding and material handling systems. Fully integrated automated welding systems Robotic or fixed welding automation User friendly HMI Control Material handling systems PRODUCT CATALOGUE 2015/

24 Custom Pipe Handling Systems Pipe & Structural Steel Conveyor Systems LJ manufactures extra heavy duty pipe and material handling shuttles with numerous unique safety and functionality advantages including: wireless control, safety e-stops, large capacity and variable speed controls features. LDPC " HDPC " Load Capacity: 1,000 lbs per section 8,000 lbs per section Diameter Range: " Shipping Dimensions: 15" x 120" x 36" 43" x 120" x 40" Torque Limiter: 35 ft-lbs Max 285 ft-lbs Max Power Requirements: 240 V 240 V Traverse Speed: 40 ft/min 40 ft/min Large bore conveyor for up to 40" OD pipe Small bore conveyor for up to 16" OD pipe Pipe Handling Systems LJ designs and builds custom pipe handling systems for applications ranging from barge pipe lay to custom lathe support rollers. Engineering Rendering To Finished Product Load Capacity: Diameter Range (of hose/piping assembly): Rollers: Equipment Mass: HZH Ton Custom Hose Handling System 200,000 lbs (100-ton) per set of 10 roller assemblies 4 42 OD Urethane covered steel rollers 10,560 lbs. Modular and portable design, marine grade components. 24 See standard control options on page 23. PRODUCT CATALOGUE 2015/2016

25 Cable Reel Rollers Cable Reel Rollers Cable Reel Rollers are used for rolling large cable spools, for payout, unwinding and take-up of heavy cable. Often used in combination with a tugging or pulling unit, LJ cable reel rollers are equipped with variable speed, bidirectional controls, slip clutches to eliminate over torque and maximize safety, heavy duty rolling components, and easily adjustable diameter range using v-track rollers. LJ engineers and manufactures cable reel rollers to any capacity or specification required. CRR CRR CRR CRR Ton Cable Reel Roller CRR Ton Cable Reel Roller Load Capacity: 20,000 lbs 30,000 lbs 80,000 lbs Spool Size Range: 2 8 ft diameter 5 ft-3 in max width 2 12 ft diameter 8 ft max width CRR Ton Cable Reel Roller 5 16 ft diameter 10 ft max width Tractive Effort/Torque: 2,150 lbs 3,000 lbs 8,500 lbs Rotation Speed: in/min in/min in/min Height Range: Low Profile, fine adjust leveling feet optional Low Profile, fine adjust leveling feet optional Power Requirements: 240 V, 1-ph 240 V, 1-ph 480V, 3-Ph Equipment Mass: 2,200 lbs 2,100 lbs 6,700 lbs Low Profile, fine adjust leveling feet optional Shipping Dimensions: 79 x 95 x x 134 x " x 156" x 43" PRODUCT CATALOGUE 2015/ See standard control options on page

26 Beam Clamp Rigging Rollers Beam Clamp Rigging Rollers Pipe rigging rollers are used for a variety of applications, in particular for installation of pipe into racks at refineries, power plants, and other industrial facilities. All LJ pipe rigging rollers are designed to be lightweight, with beam clamps for quick installation and various roller head options so that pipe can be easily, safely, and efficiently installed. MDRN Ton Unidirectional HZ Ton Unidirectional HZD Ton Unidirectional Load Capacity: 2,000 lbs 2,000 lbs 10,000 lbs 20,000 lbs Diameter Range: Equipment Mass: Shipping Dimensions: Beam Clamp Flange Size Range: Additional Features: 40 lbs 94 lbs 95 lbs 225 lbs HZDD Ton Unidirectional 15 x 10 x 5 26 x 15 x 9 26 x 15 x 7 41 x 16 x " Flange Width 6-12" Flange Width 6-12" Flange Width 6-12" Flange Width Extra small footprint for tight spaces Urethane Cones protect pipe surface/coatings and guide pipe, handles on sides for safe and easy lifting and installation Heavy Duty Rollers supplied with steel or urethane options, handles on sides for safe and easy lifting and installation Heavy Duty Rollers supplied with steel or urethane options, handles on sides for safe and easy lifting and installation Extra small footprint or extra large capacity options are available. Contact LJ for details MDRN Ton Multi-Directional MDR Ton Multi-Directional Load Capacity: 2,000 lbs 2,000 lbs 4,000 lbs Diameter Range: Equipment Mass: 40 lbs 60 lbs 80 lbs MDR Ton Multi-Directional Shipping Dimensions: 15 x 9 x 5 15 x 22 x 6 15 x 25 x 7 Beam Clamp Flange Size Range: 6 12 Flange Widths 6 12 Flange Widths 6 12 Flange Widths Additional Features: Extra small footprint for tight spaces Handles on sides for safe and easy lifting and installation Handles on sides for safe and easy lifting and installation 26 PRODUCT CATALOGUE 2015/2016

27 Pipeline Roller Equipment Pipeline Roller Equipment Pipeline rollers are designed to protect, support, and guide a pipeline section during river and road crossings. Pipe guide rollers help minimize drag forces of pipe-pulling through horizontally drilled or bored holes. LJ manufactures conical or conveyor roller style pipe rollers for applications ranging from 2 light walled HDPE piping up to heavy walled 72 steel pipe with capacities ranging from 2,000 to 80,000 lbs or greater. HZ Ton, 2 24 OD HZM Ton, 4 48 OD HZM Ton, 4 48 OD Load Capacity: 2,000 lbs 10,000 lbs 20,000 lbs 80,000 lbs Diameter Range: "-48" HZM Ton, 4 72 OD Shipping Dimensions: 26 x 16 x 8" 61 x 30 x x 43 x x 56 x 32 Equipment Mass: 90 lbs 600 lbs 1,100 lbs 1,725 lbs Rolling Surface: Single setting urethane cone rollers 2 urethane side rollers, 1 horizontal roller (optional) 4 urethane side rollers, 2 horizontal rollers (optional) 8 urethane side rollers, 2 horizontal rollers (optional) Additional Features: Handles for easy lifting and moving on-site Forklift pockets and lift hooks for easy movement on job-site Forklift pockets and lift hooks for easy movement on job-site Adjustable rollers, forklift pockets and lift hooks for easy movement on job-site Pipeline Cradles LJ Roller Cradles are used as an effective method for supporting and rolling pipe at the entrance of pipeline crossings. The cradle safely supports, guides, and protects the pipe. PRC PRC PRC Load Capacity: 20,000 lbs 40,000 lbs 80,000 lbs Diameter Range: 4 12 OD OD OD PRODUCT CATALOGUE 2015/

28 Ph: +1 (780) Fax: +1 (780) th Ave, Edmonton, Alberta, Canada T6B 0A3 ISO 9001:2008 Certified