TIC Controller A V Class 1/3 ~ kW 1-3 HP 400V Class 1/3 ~ kW HP

Transcription

1 TIC Controller A510 QUICK START GUIDE 200V Class 1/3 ~ kW 1-3 HP 400V Class 1/3 ~ kW HP

2 1 / 8 Do NOT Reset drive to factory default Read all operating instructions before installing, connecting (wiring), operating, servicing, or inspecting the inverter Ensure that this Quick Start Guide and Controller Manual are made available to the end user of the inverter

3 2 / 8 Control I/O Terminal 230V: 1 ~ 2 HP, 460V: 1 ~ 3HP E DO2 24VG S2 S4 S6 S8 24V +24V GND AI1 AI2 DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E R1A R1B R1C 230V: 3 ~ 40 HP, 460V: 5 ~ 60HP E 24VG S1 S3 S5 S7 24V GND +24V GND GND AI1 AI2 DO1 DOG S2 S4 S6 S8 F1 F2 PO PI AO1 AO2 E R1A R1B R1C R2A R2C Terminal Designation Signal Source Function S1 RUN CMD FROM PLC OR PB, MOMENTARILY 0 1 starts Run S2 S3 S4 S5 S6 S7 DIR CCW CMD JOG CMD CAM SWITCH ENABLE / NOT STOP FAULT RESET FAULT RESET FROM PLC OR SWITCH FROM PLC OR PB (JOG AT 10% OF MAX) PROXIMITY SWITCH SENSING TURN TABLE CAM (WIRE DIRECTLY) FROM PLC OR PB FROM PLC OR PB SAME LIKE INPUT S6 (RESET FAULT) 0=CW 1=CCW 0=nothing 1=JOG (only when Run not active) 0=Turn table not in position 1=Turn table in position 0=Drive disabled 1=Enable drive to run 0=nothing 1=Reset Fault on VFD 0=nothing 1=Reset Fault on VFD

4 3 / 8 Terminal Designation Signal Source Function S8 NOT E-STOP FROM SAFETY DEVICE 0 = E-Stop Active 1= E-Stop Not Active (OK) 24VG F1/F2 R1A/R1C DO1/DOG DO2/DOG REFERENCE GND ENABLE CONTACT IN MECH. DWELL INVERTER READY APPLICATION SPECIFIC FAULT FROM PLC OR PB FROM SAFETY DEVICE FROM DRIVE TO PLC FROM DRIVE TO PLC FROM DRIVE TO PLC Reference Ground for PLC Outputs or PB Signals Closed=light screen ok Open=light screen violation Opened=NOT in Dwell Closed=Turntable is in Dwell (even if the motor is still turning, there s no rotational movement of the table anymore) 0=Inverter not ready (DO1 is potential free) 1=Inverter powered up and not in E-Stop (DO1 has DOG potential) 0=DO1 is potential free 1=DO1 has DOG potential (Open Collector max.48v/50ma) 200ms On/Off TimeOut (CamSwitch) didn t trigger in time despite motor being turned on) 500ms On/Off Tappet Lost or Overrun Fault (cam switch change while motor off or cam didn t stop in time)

5 4 / 8 Power Terminals Terminal R/L1 S/L2 T/L3 B1 / P B2 U/T1 V/T2 W/T3 E 230V :1 ~ 25HP 460V: 1~ 30HP 230V :30 ~ 150HP 460V: 40~ 425HP Input Power Supply For single phase use terminals R/L1 and S/L2 B1 / P : DC power supply B1 / P B2: external braking resistor - Inverter Output Ground terminal - - : DC power supply or connect braking module 230V: 1 ~ 2HP, 460V: 1 ~ 3HP T R/L1 S/L2 T/ L3 B1/P B2 U/T1 V/T2 W/T3 Terminal screw size T M4 M4 230V: 3 ~ 5HP, 460V: 5 ~ 7.5HP T R /L1 S /L2 T /L3 B1/P B2 U / T1 V / T2 To Motor Power In Dynamic Brake CHARGE W / T3 Terminal screw size T M4 M4

6 5/ 8 Inverter Dimensions (a) 230V: 1-5HP / 460V: HP (IP20/NEMA1) Inverter Model A C3 A C3 A C3 A C3 A C3 A C3 A C3 A C3 A C3 W 130 (5.12) 130 (5.12) 140 (5.51) 140 (5.51) 130 (5.12) 130 (5.12) 130 (5.12) 140 (5.51) 140 (5.51) H 244 (9.61) 244 (9.61) 315 (12.40) 315 (12.40) 244 (9.61) 244 (9.61) 244 (9.61) 315 (12.40) 315 (12.40) Dimensions in mm (inch) D W1 H (5.91) (4.56) (7.99) 150 (5.91) 177 (6.97) 177 (6.97) 150 (5.91) 150 (5.91) 150 (5.91) 177 (6.97) 177 (6.97) 118 (4.56) 122 (4.80) 122 (4.80) 118 (4.56) 118 (4.56) 118 (4.56) 122 (4.80) 122 (4.80) 203 (7.99) 267 (10.51) 267 (10.51) 203 (7.99) 203 (7.99) 203 (7.99) 267 (10.51) 267 (10.51) H2 215 (8.46) 215 (8.46) 279 (10.89) 279 (10.89) 215 (8.46) 215 (8.46) 215 (8.46) 279 (10.89) 279 (10.89) t d 5 (0.20) M5 5 (0.20) 7 (0.28) 7 (0.28) 5 (0.20) 5 (0.20) 5 (0.20) 7 (0.28) 7 (0.28) M5 M6 M6 M5 M5 M5 M6 M6 Net Weight in kg (lbs) 2.5 (5.5) 2.5 (5.5) 4.0 (8.8) 4.0 (8.8) 2.5 (5.5) 2.5 (5.5) 2.5 (5.5) 4.0 (8.8) 4.0 (8.8)

7 6 / 8 Start from the intermediate position S1 Run R1A / R1C In Position S5 Enabled Motor Frequency Drive Flange Stationary Stationary Rotating ACC Slow Loss of enable during rotation S1 Run R1A / R1C In Position S5 Enabled Motor Frequency Drive Flange Stationary Stationary Rotating Stationary ACC DEC

8 7 / 8 Complete cycle, with delay for stopping the drive,, Start t 1 t 2 Input S1 Run R1A / R1C In Direct Position Motor Frequency Drive Flange Stationary Stationary Rotating Stationary ACC DEC t 1 = time for leaving the position cam t 2 = time detecting the position cam and stopping

9 B C D E F G H I J A Title AC 480 V / 3 PH L1 L2 L3 PE Main Switch 3P Q1 Fuse 3P F1 VFD A510 L1 (R) Optional for high inertia loads JNBR-150W R Brake B1 (P) B2 (*1) T1 (U) U1 V1 L2 (S) T2 (V) L3 (T) T3 (W) W1 M1 PE PE PE AC Motor 3P RUN [PULSE] (FROM PLC) CCW (FROM PLC) JOG (FROM PLC) S1 S2 S3 PNP NPN SW3 SW2 AO1 AO2 AO GND Note: Most motor provided by Motion Index Drives, Inc. have an electromagnetic brake regardless if it is needed or not. Before using the motor make sure to either release the brake mechanically (typically an M8x20mm Hexbolt) or electrically hook up the brake according to the brake documentation. BK CAM SENSOR BL ENABLE (FROM PLC) S4 CN3 S5 RESET VFD (FROM PLC) S6 RA TABLE IN DWELL RESET VFD (FROM PLC) NOT E-STOP Emergency Stop S7 S8 RC RB 24 VDC (FROM PLC) 24 VDC (FROM PLC) 24V Source R2A * 1 SIGNAL GND (FROM PLC) 24V GND Sink R2C PE Note: DO1 & DO2 are Open Collector Transistor Outputs with max. 50mA. Additional Signal conditioning might be needed for certain PLC E1 Earth / Ground 12V for AI (max 20mA) AI1 AI2 * 2 DO1 DO2 DO GND VFD READY APPLICATION SPECIFIC ERROR (SEE NOTE *3) SIGNAL GND (FROM PLC) Note: Refer to A510_instruction_manual.pdf, chapter 11 for additional information regarding Line-Filter, Fuses, Wire Sizing if needed 12V GND PO 12V for AI PI PO GND Note: for Functional Safety according to EN , IEC 61508, and EN additional external devices are required (i.e. SafePLC, SafetyRelais or similar) PI Pulse Input F1 F2 Safety Input Contact RS485 COM Note: * 1 - only in models >= 3HP@230V and >= 5HP@460V * 2 - DO2 only in models < 3HP@230V and < 5HP@460V * 3-200ms on/off TimeOut Fault; 500ms on/of Tappet overrun/tappet lost Lightscreen 1 Lightscreen 2 TECO A510 MotionIndexDrives RTVFDA510_V1_0 DIP Switch Settings: SW1: V SW2: I SW3: PNP (Source) Project RTA510_460V_1HP VFD Wiring File C:\STD\RTA510V112_3P460_1.vsdm Client Drawing No RTVFCA510.3P460.1HP Edited 30 Nov 2015 Scale 1 : 1 Motion Index Drives, Troy, MI Drawn GOE Created 30 May 2015 Page 1 of 1 V I 8 / 8

10 East Maple, Troy MI