RFID in Delta TechOps, Good Goes Around 12 th Maintenance Cost Conference. Eri Hokura RFID Program Manager

Transcription

1 RFID in Delta TechOps, Good Goes Around 12 th Maintenance Cost Conference Eri Hokura RFID Program Manager

2 Contents 1. Who We Are 2. RFID Enabled Stations 3. RFID Program Timeline 4. What everyone wants to know: The $avings 5. Steps of RFID Implementation 6. RFID in Delta TechOps, Good Goes Around 7. Q & A 2

3 Delta Air Lines Slogan: Keep Climbing Who we are: 80,000+ Full Time Employees 818 mainline aircraft in service 19 Fleets, 25 Configurations Over 5,400 daily flights Over 1,000 daily departures from ATL alone Over 180M annual passengers 3

4 RFID Enabled Stations 50+ RFID Enabled Mtc. Stations in 2017 Headquarters Delta Station MRO Facility Scan Station SEA PDX SFO LAX LAX SAN LAS PHX SLC DEN MSP MSP MCI DFW SAT DTW BOS DTW BDL JFK ORD JFK LGA IND EWR ILN PHL CVG BWI DCA BNA CLT MEM RDU BFM ATL CWF MSY VQQ TPA MCO FLL MIA TLV PEK CAN HKG SIN ICN PVG PVG TPE BKK NRT SYD NGO KIX NRT HNL QRO QRO LHR AMS SAL AMS JNB 4

5 RFID Mtc. Program Timeline 15 Sep, 2016 Jul st RFID Induction on B757 Jul RFID Eng. Team Established Dec st Security Seal B777 Induction Dec A/C fully RFID enabled 25 RFID Enabled Mtc. Stations Mar MD88/90 Fleets Completed (181 A/C) Jun B Fleet Completed (21 A/C) Phase2 Started Dec A/C RFID enabled w/ Phase1 B767,B777 Fleets Phase2 Completed (55 A/C) Dec RFID Mtc. program approved by FAA Phase 1 Emergency Equipment Crew O2 Mask O2 Generator Life Vest APU/Cargo/Engine Squibs Life Vest Box Security Seal B777 Feb B777 Fleet Completed (18 A/C) RFID Mtc. Program for Phase1 started Apr B717, B , B , A330 Fleets Completed (208 A/C) Jul B ER Fleet Completed (16 A/C) 685 A/C fully RFID enabled w/ Phase1 Phase 2 Crew Oxygen Bottle Batteries (CVR/FDR/ULB/FCDC/RIPPS) EMA / Inflator Fixed ELT Lav. Oxygen Generators Jan Deploy Mobile Solution to Line Mtc. Stations

6 60-Day Visual Inspection vs. RFID Mtc. Scan Presence, Expiration Status Hrs ,379 2,280 2,309 2,156 2,224 2,209 2,178 2,167 2,107 1,976 2,007 2,018 2,086 2, ,934 1,795 1,837 1,803 1,719 1,650 1,593 1,456 1, ,381 1,193 2,063 1,511 2,199 2,192 1,906 1, AC Count Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 2014 A/C 2015 A/C 2014 Labor 2015 Labor 2016 Labor 2016 A/C 0 Visual Emergency Equipment Date Check Loose Emergency Equipment: 60-Day O2 generators: C Check Life Vests: 4.5 years WB: 6mhrs / NB: 4mhrs RFID Mtc. Scan Loose Emergency Equipment: 60-Day O2 generators: 60-day Life Vests: 60-day WB: 2mhrs / NB: 1mhr 42% Productivity gain from 2014 to 2016 with 72A/C increase 6

7 60-Day Visual Inspection vs. RFID Mtc. Scan Presence, Expiration Status Hrs A/C 2,500 2,107 2,178 2,156 2, From 2014 ~2016 2,000 1,500 1,795 1, Fleet Grew 72 A/C 1, Task Increased Labor Decreased January July A/C 2015 A/C 2016 A/C 42% Productivity gain already recognized * 42% = 2014 July (2.84 hrs/ac) vs July (1.65 hrs/ac) 7

8 RFID ROI Presence, Expiration Status $K $K $1,800 $4,726 $5,000 $1,600 1,511 1,555 $4,000 $1,400 1,284 $1,200 $1,000 $ $2,638 $3,000 $2,000 $600 $400 $200 $- 178 $(546) $ , Induction($) labor Saving ($) Material Saving ($) Net $1,000 $- $(1,000) Average: Induction (NB: 40 MH, WB: 80 MH) 2015: 422AC 2016: 353AC 2017: 55AC 2018: 60AC Material Savings by turning off ship set replacements (Life Vests, O2 Gens) 2015: $0 2016: $357K 2017: $ 1,146K 2018: $621K 8

9 Data = Potential $avings SHIP Model Equipment Type Emergency Equipment Sub Type Location Part Number External Reference Mfr. Cage Code Serial Number EPC Tag Expiry Date O2 Generators O2 Generators FA 2 CTR DAN /31/ O2 Generators O2 Generators 36CDE DAN /30/ O2 Generators O2 Generators 43CDE DAN /30/ O2 Generators O2 Generators 27CDE DAN /31/ CREW O2 MASK CREW O2 MASK PILOT N DAN /28/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other FIRST AID KIT 1L FTWELL A344 DAN /31/ Emerg Equip, Other FIRST AID KIT 1R FTWELL A344 DAN /31/ Emerg Equip, Other FIRST AID KIT FA CREW REST A344 DAN /31/2017 Part Number SHIP Emerg Equip, Other HALON EXT AFT 42CDE LT C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT COCKPIT FR D DAN /30/ Emerg Equip, Other MEGAPHONE FWD DR L4 ACREM1D DAN /31/ Emerg Equip, Other MEGAPHONE 1L FWD CLOSET ACREM1D DAN /31/ Emerg Equip, Other PBE AFT 42CDE RT MR10046NY DAN /31/ Emerg Equip, Other PBE 1L FWD CLOSET MR10046NY DAN /31/ Emerg Equip, Other WATER EXT 1L FTWELL DAN /31/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other FIRST AID KIT 1R FTWELL A344 DAN /31/ Emerg Equip, Other FIRST AID KIT 1L FTWELL A344 DAN /30/ Emerg Equip, Other HALON EXT FA CREW REST C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT AFT 42CDE LT C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT COCKPIT D DAN /30/ Emerg Equip, Other MEGAPHONE 1L FWD CLOSET ACREM1D DAN /31/ Emerg Equip, Other MEGAPHONE FWD DR L4 ACREM1D DAN /31/ Emerg Equip, Other PBE COCKPIT MR10046NY DAN /31/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other EEMK 39FG O/H BIN DALEEMK QGN /31/ Emerg Equip, Other FIRST AID KIT 1R FTWELL A344 DAN /31/ Emerg Equip, Other FIRST AID KIT FA CREW REST A344 DAN /28/ Emerg Equip, Other FIRST AID KIT AFT 42CDE LT A344 DAN /30/ Emerg Equip, Other HALON EXT 1L FWD CLOSET C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT AFT 42CDE LT C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT L4 DOGHOUSE C352TS LGE7 DAN /31/ Emerg Equip, Other HALON EXT FA CREW REST C352TS LGE7 DAN /31/ Emerg Equip, Other MEGAPHONE FWD DR L4 ACREM1D DAN /30/2016 Emergency Equipment Type 10/31/16 11/30/16 12/31/16 1/31/17 2/28/17 3/31/17 Grand Total AED CREW O2 BOTTLE 9/30/16 110/31/16 11/30/161 12/31/161 1/31/17 2/28/17 33/31/17 Grand 6 Total CREW O2 E MASK CREW VEST EEMK E ELT_PORTABLE EPAS BATTERY FIRE EXT SQUIB FIRST AID E KIT HALON EXT LIFE RAFT E MEGAPHONE O2 Generators O2 MASK PBE SURVIVAL E KIT UNIVERSAL VEST WATER EXT Grand Total , Grand Total

10 AD Compliance by Electronic Records Case of AD & AD : Premature aging of O2 Generators for A330 AD : Premature aging of O2 Generators for A318, 319, 320, and 321 (g) Part Number Inspection Within 30 days after the effective date of this AD: Do a one-time inspection of passenger chemical oxygen generators, part numbers A330: 37 A/C Without RFID Program: Require 740 mhrs (20 mhrs per A/C) With RFID Program: Require 1 mhrs A319/320: 126 A/C Without RFID Program: Require 1,260 mhrs (10 mhrs per A/C) With RFID Program: Require 1 mhrs Having the RFID database provides significant labor savings when an unplanned AD drops 10

11 Where do we go from here?

12 Beyond Life Vests and O2 generators Got to have it Phase 1 Compliance Emergency Equipment Crew O2 Mask O2 Generator Life Vest APU/Cargo/Engine Squibs TSA Security Life Vest Box Security Seal Since we are on a roll Phase 2 Compliance Crew Oxygen Bottle CVR/FDR/ULB Battery EMA / Inflator Fixed ELT Flight Control DC Battery Lav. Oxygen Cylinder RIPS Battery Nice to have Phase 3 Compliance Slide A/C Registration Tracking Carpet Leather/Cushion Lav. Shrouds Other 12

13 RFID in Delta TechOps, Good Goes Around 7 Major RFID Projects TechOps RFID Projects ACS RFID Project Compliance Baggage Presence and Expiration Date Check Baggage Tracking Logistic Asset Tracking Tooling Tracking of tools to an AMT/AC Safety Tracking Expiration of Chemicals Engine Mtc Tracking of engine parts/materials TSA Security Life Vest Box Tamper Evidence 13

14 When is the right time to start? DON T LET BEST GET IN THE WAY OF BETTER!! 14

15 Thank You 15

16 Questions? 16 For more Information Please contact: Eri Hokura RFID Program Manager