PRODUCTS & SERVICES BACK

Transcription

1 VIPRO VIBRATING PRODUCTS would like to welcome YOU to our introduction presentation

2 PRESENTATION OVERVIEW Company Mission Background Products & Services offering Design & Manufacturing process Value Added Reseller Agencies Reference Customers Benefits in partnering with Vipro Contact details Conclusion Q&A

3 OUR MISSION To supply well designed & manufactured, top quality equipment that will best suit the required application & We offer prompt, technically correct & accurate service to the Industry

4 GROUND VIPRO was founded in 1998 by Zeus Venter Offices situated in Menlyn, Pretoria Stores situated in Roslynn, Pretoria Specialize in the fields of vibration & vibrating equipment: Vibrating screen & feeder design & manufacture Vibration Analysis to assist in Equipment problem resolution Condition monitoring and preventative maintenance Value added reseller of comprehensive range of vibration related products poducs More than 40 years experience in vibration equipment design & manufacture

5 PRODUCTS & SERVICES

6 DESIGN, SIZING & MANUFACTURE Custom design of new &retrofit vibrating Screens & Feeders Design supported by: Accurate Sizing Knowledge Process Understanding Computer aided Design & Sizing Finite Element Method Analysis elements Structured end process followed to end of critical manufacturing

7 3D CAD DESIGN & FEA

8 DESIGN & MANUFACTURING PROCESS CUSTOMER REQUIREMENTS CAPTURE & VERIFICATION Flow Rate Bulk Density Cut Size Particle distribution Halve Size Wet vs Dry Process Material shape EQUIPMENT SIZING Screen/ feeder size Required screening media Most appropriate material Total screen/feeder mass Required vibrator motors Most appropriate suspension CAD DESIGN Screen design in 3D CAD Centre of Gravity & Mass distribution considered Layout drawings indicate mass, suspension centres, dynamic loads, static loads & principal i dimensions i Laser profile cutting files FINAL QUALITY CONTROL Performance verification through Digital Vibration Analysis Detailed quality inspection Equipment delivery include user manual, QC document, As built drawings, material certificates MANUFACTURE Detailed project & quality plan Hold & witness points Laser profile cutting Welding minimized Bolted assembly High quality anti corrosion painting DESIGN VERIFICATION Peer review of design Review against previous designed equipment Finite Element Methods Analysis of critical components

9 DESIGN, SIZING & MANUFACTURE Equipment designed & manufactured include: Vibrating feeders Vibrating grizzlies Vibrating screens Shaker conveyors Vibrating tables and shake-outs Vibrating hoppers

10 Features: VIBRATING FEEDERS High acceleration di drives Heavy duty construction & application specific liners Supported or suspended installation Coil springs /Rosta / rubber buffer suspension Speed control for electro magnetic drive Manual or PLC control for electro magnetic drive Custom designed feed chutes Custom designed to suit unique mounting positions, feed arrangements and process requirements Size range: Up to 2.5mW x6ml

11 VIBRATING FEEDERS Feeders manufactured include Brute force feeders Electromagnetic feeders Tubular feeders De-watering feeders Coal duff feeders Suspended or supported installation

12 BRUTE FORCE FEEDERS Heavy duty Construction High acceleration of 6-7 Gs Adjustable suspension angle High quality wear liners

13 ELECTROMAGNETIC FEEDERS Aviteq &FMC Instant stop &start Accurate control ideal for dosing applications Stable through temperature range Noiseless operation

14 TUBULAR FEEDER Dust and tamper proof material feeding Maintainable liners Low profile design

15 FEEDER INSTALLATION Supported Suspended

16 VIBRATING GRIZZLIES Extra heavy construction duty bolted Cast Manganese tapered bars 100% duty rating motors

17 VIBRATING GREASE TABLES Distribution feeder (independent) Rubber lined for quiet operation Hidden IR brackets & suspension supports for safe operation heaters to temperature (optional) Central drainage points 3 grease stages control grease

18 Features: VIBRATING SCREENS High acceleration drives Modular design Replaceable parts Adjustable suspension angles Wear protection of exposed parts High capacity cross members and stringers Accurate design with correct stroke / speed ratio for screening aperture used Circular or linear motion Various type of screening media Size range: From 1 x1 up to 16 x24

19 VIBRATING SCREENS Screens manufactured include Scalping screens De watering screens Sizing i screens De sliming screens High frequency screen Single deck wide body multi slope screen

20 SCALPING SCREEN Normally inclined Various types of screening media Adjustable suspension angles High stroke

21 DE-WATERING SCREEN Modular design Replaceable side liners plates & feed Adjustable Suspension Angles High Acceleration High capacity cross members Various features screening media surface Correct frequency / aperture ratio

22 SIZING SCREEN Generous screening area 95% screening efficiency Suitable stroke /acceleration ratio to suit aperture Modular design Replaceable side plates & feed liners Adjustable Suspension Angles Adequate members wear protection of cross

23 DE-SLIMING SCREEN High load capacity Generous screening area Adjustable suspension angles

24 HIGH FREQUENCY SCREEN Up to 9G s acceleration High efficiency Non-blinding

25 SINGLE DECK WIDE BODY MULTI SLOPE SCREEN High capacity: 1000tph up to 3000tph Driven by twin Venanzetti gearboxes (each kg kg.f) Liner protection exciter FEA to reduce failure risk and improve life expectancy

26 SCREENING MEDIA Factors considered in selecting screening media: Required cut size and effective open area Process &material characteristics Industry specific requirements Level of durability required Customer preference Screening media used: Polyurethane panels Rubber panels Perforated plates Wedge wire Woven wire Specialized rod decks

27 POLYURETHANE PANELS

28 RUBBER PANELS

29 PERFORATED PANELS

30 WEDGE WIRE

31 WOVEN WIRE

32 ROD DECK

33 VIBRATING COMPACTING TABLES Twin motor drive Robust construction Operation under extreme conditions Rubber dome coil spring suspension points Surface optional features Base support frame and hold-downs downs

34 VALUE ADDED RESELLER AGENCIES VIPRO is an authorized agent for the following best of breed products: Venanzetti Electric Vibrator motors and exciter gearboxes; es Rosta Rubber suspension units & oscillating mounts FMC Syntron range of electro magnetic feeders and drives Aviteq range of electro magnetic feeders and drives Firestone Air mounts & Rubber buffers

35 VENANZETTI VIBRATOR MOTORS Features: IP 66 / 67 rated Stainless steel covers Removable bearing housings Self aligning shaft bearings Four stage testing procedure at the manufacturer Long life O-ring sealing system Centrifugal forces from 4 to kg.f. Speeds from 500 to 3600 rpm 12 month guarantee a from Vipro Full range of rotary and piston vibrators Available ex-stock Pretoria on most sizes Certified with CE, CSA, Ex e LCIE & ATEX and CESI

36 VENANZETTI EXCITER GEARBOX Features: Very high centrifugal forces enabling user to drive heavy and large machines Quiet operation Requires standard squirrel cage electrical motors Perfect synchronization start & stop Weights adjustable Interconnected to multiple exciter units Magnetic plug to remove ultra fines metal shavings from lubricant Very low maintenance cost Long service intervals

37 Features: ROSTA SUSPENSION UNITS Maintenance free Durable with long lifespan no metallic contact or friction locations Works without any noise Can be used in wet, corrosive environments No need for expensive bearing and damping components.

38 FMC SYNTRON RANGE Syntron range includes: Screen and Screen feeders Magnetic Separators Paper joggers Orienting and Positioning equipment

39 AVITEQ RANGE Aviteq range includes: Very low noise levels Virtually maintenance free Very high levels of acceleration Accurate control of feed Stop/Start multiple times Controlled from PLC and manual Large range available

40 COMPLIMENTING SERVICE OFFERING Equipment installation & commissioning; Maintenance & Repair; Vibrator motor repair Training Consulting Services Vibration Analysis Assist customers in diagnosing/resolving vibration problems related process equipment Verify actual performance of equipment manufactured against specification Assist customers with condition monitoring as part of larger preventative maintenance program.

41 OEMs & Consultants Bateman Titaco Canon Engineering Oranjevaal Engineering Global Material Technology Screenex Frazer Alexander Dowding Reynard & Associates REFERENCES LeRoy Somer Zest Mine & Quarry Supplies Schenk Ash Davey Industrial Bearing Man Ken Overseas Mining End Users Xstrata Mototolo strata Lydenburg Xstrata Wonderkop Xstrata Kroondal Khumba Resources Anglo Gold Anglo g Platinum Amandelbult De Beers Exploration Miba Democratic Republic of Congo Iscor Grootegeluk Sonop Delwerye M.A.R.S Lonmin Samancor Tati Nickel Manufacturing End users PPC Lime Acres Consol Glass Samancor Firestone S.A. Ferrometals Highveld Steel S.A. Chrome Salcast Bayer Chrome Invensil Silicon Smelters Food, Chemical & Pharmaceuticals End Users H T H Nestle Masterfoods t f d Leverpond s A.E.C.I Omnia Fertilizers Bokomo Foods SASOL Illovo

42 INTERNATIONAL CUSTOMERS

43 WHY WORK WITH VIPRO? Specialize in vibrating equipment design & manufacture General arrangement drawings are supplied, when an order is placed, indicating mass, suspension centers, dynamic loads, static ti loads and principal dimensions Better than industry norm w.r.t. delivery times Vibrating screens & feeders- 6-8 weeks Highly competitive pricing Agent for most bought in components used Material purchase directly from source Efficient manufacturing process with little waste 24 Hour after sales support

44 CONTACT DETAILS Physical Address Vipro Vibrating Products Postal Address Building No. 5 Glenn Manor Office Park P.O.Box Glenn Manor Road Lynn East Menlyn Pretoria, Gauteng Pretoria, Gauteng South Africa South Africa Telephone +27 (12) Fax +27 (12) General Enquiries business@vipro.co.za info@vipro.co.za Web site Individual Contact Details Position Name Mobile Number Managing Director Zeus Venter zeus@vipro.co.za Engineering Manager Gerrit Duvenhage engineering@vipro.co.za Sales Manager Conrad Steyn business@vipro.co.za Sales Consultant Mpumalanga Carl Schneider sales456@vipro.co.za Sales Consultant North West & Limpopo Gerhard Prinsloo sales123@vipro.co.za Development Manager Pieter de Waal development@vipro.co.za

45 CONCLUSION Thank you Questions?

46 FOR MORE INFORMATION Visit our recently updated web site