Small Light Capacity Electromagnetic Vibratory Feeders

Transcription

1 Small Light Capacity Electromagnetic Vibratory Feeders Model FT0CR 0.5 tonnes per hour* Light capacity model FT0CR with standard 40mm x 300mm trough has a maximum capacity of 500kg per hour. This dependable feeder is ideal for applications demanding top performance at budget prices. Common applications include metering small quantities of dry materials or conveying small parts. Tuning procedures have been simplified as they are performed externally. Model FT01 2 tonnes per hour* Model FT01 with standard 80mm x 460mm trough has a maximum capacity of 2 tph. This unit is designed for simple field adjustment as all tuning is performed externally. Model F010 4 tonnes per hour* The F010 with standard 125mm x 500mm trough is designed with a dust tight electromagnetic drive and has a maximum capacity of 4 tph.

2 Small Light Capacity Electromagnetic Vibratory Feeders Model FT0CR 0.5 tonnes per hour * Approx Power Consumption RC (240V 50Hz) Approx Current Input Approx Net Weight Approx Shipping Weight, Feeder & Controller Max Trough Mass Max Trough Length 18 Watts 0.3 Amps 7 kg 10 kg 2 kg 300 mm Trough Type A B C D E F G H J K L N Standard Flat Pan Specific Flan Pan Specific V-Shape Specific Tubular 25 Ø Ø Model FT01 2 tonnes per hour * Approx Power Consumption RC (240V 50Hz) Approx Current Input Approx Net Weight Approx Shipping Weight, Feeder & Controller Max Trough Mass Max Trough Length 30 Watts 0.45 Amps 15 kg 18 kg 3.5 kg 460 mm Trough Type A B C D E F G H J K L M Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific V-Shape Specific Tubular 50 Ø Ø Specific Tubular 75 Ø Ø Model F010 4 tonnes per hour * Approx Power Consumption RC (240V 50Hz) Approx Current Input Approx Net Weight Approx Shipping Weight, Feeder & Controller Max Trough Mass Max Trough Length 75 Watts 1.25 Amps 22 kg 25 kg 5.5 kg 600 mm Trough Type A B C D E F G H J K L M Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific Flat Pan Specific Tubular Ø All dimensions are in mm. Have dimensions certified for installation purposes. * Feed rate based on free flowing granular 1600kg/m³ on standard flat pan. For controller details refer separate sheet Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. SLCC10

3 Standard Light Capacity Electromagnetic Vibratory Feeders Model BF01 5 tonnes per hour* Model BF01 gives you maximum feed control through instantaneous material flow cut-off. The nominated maximum capacity is for a unit with a standard 150mm x 600mm trough. The electromagnetic drive is dust-proof and splash proof and can be cleaned with steam or water without damaging any electrical components. Model BF2 7.5 tonnes per hour* Model BF2 offers the same innovative features as the smaller model BF-01, but with a higher feeding capacity of 7.5 tph from a feeder using a standard 200mm x 800mm trough. Pictures: Top BF01 Tube Feeder Above BF2 Feeder with rigid trough.

4 Standard Light Capacity Electromagnetic Vibratory Feeders Model BF01 5 tonnes per hour * Approx Power Consumption RC (240V 50Hz) Approx Current Input Approx Net Weight Approx Shipping Weight, Feeder & Controller Max Trough Mass Suggested Max Trough Length 50 Watts 1 Amps 18 kg 21 kg 6 kg 600 mm Trough Type A B C D E F G H J K L Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific V-Shape Specific Tubular Specific Tubular 75 Ø Ø Ø Model BF2 7.5 tonnes per hour * Approx Power Consumption RC (240V 50Hz) 120 Watts Approx Current Input 2 Amps Approx Net Weight 35 kg Approx Shipping Weight, Feeder & Controller 55 kg Max Trough Mass 9.5 kg Suggested Max Trough Length 1100 mm Trough Type A B C D E F G H J K L M N Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific V-Shape Specific Tubular Specific Tubular 75Ø Ø Ø All dimensions are in mm. Have dimensions certified for installation purposes. * Feed rate based on free flowing granular 1600kg/m³ on standard flat pan. For controller details refer separate sheet Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. StLCC10

5 Light Medium Capacity Electromagnetic Vibratory Feeders Ideal for installation into demanding environments such as foundries, mines or heavy mineral processing plants. When suspension mounting is preferred and feed rates still low as in sampling operations, we recommend either the F152 or F212. These units are the smallest electromagnetic feeders having the same design and construction as the Syntron medium and heavy duty feeders Model F tonnes per hour* With a capacity of 12 tph Model F152 carries heavier troughs and greater head load. This unit is commonly used in blending, mixing, sampling and packaging operations. Model F tonnes per hour* Model F212 offers the same design features as the model F152, but with a maximum capacity of 25 tph Pictures: Top Suspension mounted F152 Feeder with heated pan liner - Iron Ore Sample Plant, Above Base mounted F212 Feeder

6 Light Medium Capacity Electromagnetic Vibratory Feeders Model F tonnes per hour * Approx Power Consumption RC (240V 50Hz) Approx Current Input Approx Net Weight 90 Watts 1.5 Amps 55 kg Trough Type A B C D E F G H J K L M N Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific Flat Pan Model F tonnes per hour * Approx Power Consumption RC (240V 50Hz) 150 Watts Approx Current Input 2.5 Amps Approx Net Weight 85 kg Trough Type A B C D E F G H J K L M N Standard Flat Pan Specific Flat Pan Specific Flat Pan Specific Flat Pan All dimensions are in mm. Have dimensions certified for installation purposes. * Feed rate based on free flowing granular 1600kg/m³ on standard flat pan. For controller details refer separate sheet Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. LMCC10

7 Medium Capacity Electromagnetic Vibratory Feeders This range of Syntron electromagnetic feeders offers medium capacity units all with heavy duty construction suitable for the most adverse conditions. Model F22 Model FH22 50 tonnes per hour* 100 tonnes per hour* Model FR290 Model FR tonnes per hour* 250 tonnes per hour* Picture: Base mounted FR290 Feeder handling crushed glass.

8 Medium Capacity Electromagnetic Vibratory Feeders These feeders are ideal for use in mixing, blending and general feeding of a large range of materials. Standard units can be utilised for feeding ore or minerals into a processing plant. While Specialised feeders are available for a variety of purposes such as inspection feeders in food processing for example. All units are specifically designed and tested to suit any duty requirements. Our standard troughs are manufactured in mild steel with abrasion resistant wear liners. Units are controlled by a separate controller assembly generally using a single phase 415V 50Hz supply. Models F22 & FH22 use a controller with manual rate adjustment and minimum & maximum set points. The FR290 & FR370 are fitted with a closed loop stroke monitoring controller to ensure consistent feed rate by compensating for influences such as variations in material loading on the trough surface and fluctuations in supply voltage. Units can be supplied with special controllers for specific requirements. Feeders are suspension mounted as standard, however base mounted units are available if required. Please contact our sales engineers with your duty requirements for professional assessment and advice on your material handling needs MODEL A B C D E F G H J K F FH FR290 (1) FR290 (2) FR370 (1) FR370 (2) All dimensions are in mm. Have dimensions certified for installation purposes. (1) Standard trough with abrasion resistant liners suitable for aggressive materials. (2) Standard trough with stainless steel contact surfaces MODEL RANGE F22 FH22 FR290 FR370 Machine weight with standard trough 195 kg 250 kg 400 kg 800 kg Rated current ** at 415V 50Hz Supply 4 Amps 5 Amps 8 Amps 16 Amps Controller Model (standard) TC8 TC8 TCA20 TCA20 * Feed rate based free flowing material, standard lined trough at 10 downslope running at maximum stroke and when correctly installed under a Syntechtron approved hopper outlet. ** Larger units are custom built to the application and ratings may vary (240V available for F22 & FH22 on application). Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. MCC

9 High Stroke Model FV Electromagnetic Vibratory Feeders Bulk Material Feeding with full range control Electromagnetic feeders have always been the best for the job. The Syntechtron range of Syntron High-Stroke machines introduce flexibility in use and eliminates the problems commonly found with less advanced electromagnetic feeders. Feeders operating at 33Hz provide important benefits in many areas of feeder operation. Improved Feed Rate A lower operating frequency means that the feeder can vibrate at a higher stroke. The feed rate of feeders operating at 33Hz are improved by at least 30% of those operating at 50Hz and match most mechanical feeders. Greater Head Load The high power obtainable from an electromagnet operating well below saturation means greater power for a given size of drive. Quieter Operation The lower frequency of vibration means there is a minimum of 8dB(A) reduction in noise level compared with a similar 50Hz Machine. Improved Feeding of Material High-Stroke feeders provide vibrations which penetrate material far into the hopper above them, loosening stubborn material and moving fine, powdery material at high velocity. This eliminates aeration problems that result from using high frequency feeders with shallow drive angles. Wider Range Feeders are available in much larger sizes and screening operations like grizzlies have dramatically more effect at a higher stroke. This is beneficial to the user as the results are smaller, quieter machines for a given capacity. Feeders can also be supplied with twin and dual drives for even higher capacities. Dependable, flexible control sets Syntron feeders apart from other feeding and conveying equipment. Feed rates are easily adjusted and response is instantaneous. Control devices can be supplied for integration with systems using external signals from automatic sensing devices in instruments. Special control arrangements are also available for selecting and sequencing a group of feeders. Syntron Heavy-Duty Electromagnetic Feeders require little maintenance as the design eliminates mechanical wearing parts as there are no cams, eccentrics, belts or bearings; thus reducing parts replacement and the need for lubrication. All movement is confined to a stack of heavy duty leaf springs. Electrical components such as the coil assembly will provide years of service under normal operating conditions. Dust tight drive units are standard on all models. Also available are drive units for use in Class 1 (Zone 1) hazardous areas with associated approval as fixed apparatus in coal or shale mines. Picture: FVD540 Feeder and Hopper assembly with motorised gate.

10 High Stroke Model FV Electromagnetic Vibratory Feeders MODEL A B CD CT D E F G H K FV440 (1) FV440 (2) FV480 (1) FV480 (2) FV540 (1) FV540 (2) FV650 (1) FV650 (2) FV890 (1) FV890 (2) FV990 (1) FV990 (2) All dimensions are in mm. Have dimensions certified for installation purposes. (1) Standard trough with abrasion resistant liners suitable for aggressive materials. (2) Standard trough with stainless steel contact surfaces. MODEL RANGE FV440 FV480 FV540 FV650 FV890 FV990 Machine weight with standard trough 1300 kg 2000 kg 3400 kg 5000 kg 7500 kg 9200 kg Rated current ** at 415V 50Hz Supply 30 Amps 40 Amps 60 Amps 75 Amps 140 Amps 175 Amps Controller Model CT32 CT50 CT63 CT75 CT140 CT175 Nominal Capacity - * Crushed Stone (1.6t/m³) Coal (0.8t/m³) 400 t.p.h. 450 t.p.h. 650 t.p.h. 700 t.p.h. 900 t.p.h t.p.h t.p.h t.p.h t.p.h t.p.h t.p.h t.p.h. * Feed rate based free flowing material, standard lined trough at 10 downslope running at maximum stroke and when correctly installed under a Syntechtron approved hopper outlet. ** Larger units are custom built to the application and ratings may vary. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. HDC10

11 Vibratory Loss in Weight Feeders Vibratory Loss-In-Weight Systems: For any process where tight control of feed rate and accountability of material is required, Loss-In-Weight Systems are the answer. The range of Syntechtron Loss-In-Weight Feeders is designed for applications demanding high accuracy over a range of capacities. The end result is a manufactured product of improved quality from the consistent feed rates achieved. A compact and versatile Controller provides a completely automated operation. When in Auto-Mode the material is delivered at a constant rate (by weight), refilling the hopper while operating, having no effect on the output. The Controller can be interrogated to show all aspects of the operation and can even be monitored remotely. A manual mode is provided for maintenance and setting-up operations. Typical Blending & Batching Applications: Plastics resins, pellets, regrinds Chemical oxidisers, minerals, explosives Cosmetic pigments, powders, fillers Food sugar, salt, cereals, nuts, ingredients Building raw materials, glass Mining coal, aggregate, iron ore Benefits: No rotating parts Low maintenance Large range of capacities Simple operation Accurate control Millisecond response Sanitary finish available Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. LIWC10

12 Volumetric Feeder Machines Volumetric Feeder Machines Simple design and flexible control account for the efficient, economical performance of Syntron Volumetric Feeder Machines, and the growing industrial preference for them. These units can feed most dry bulk materials and can be supplied to meet food grade standards. Syntron Volumetric Feeder Machine designs include four basic components: a supply hopper, a hopper vibrator, a vibrating feeder and the supporting frame, with supply hoppers fabricated from either mild or stainless steel. Because of their simple design, Syntron Volumetric Feeder Machines are dependable and have an exceptionally long service life. There are no moving parts such as motors, belts, gears, valves, connecting arms or sliding rods to wear or lubricate. Syntron Volumetric Feeder Machines are supplied with electric controls that can be mounted separately at any desired location. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VFME10

13 Model DSS Horizontal Vibrating Screens Picture: DSS1512 De-watering Screen with Polyurethane Screen Panels

14 Model DSS Horizontal Vibrating Screens Model A B C D E F G H J K mm mm mm mm mm mm mm mm mm mm DSS DSS DSS DSS DSS DSS DSS DSS Please note: These dimensions are derived from equipment designed for a specific application and are a guide only. Syntechtron can design screen equipment to any size, to suit any application in any environment. These units employ a straight line vibratory action, can incorporate a variety of screen panel types & sizes and can be installed at various inclinations. They are commonly used in the following applications: Fines Recovery This is the recovery of fines from slurries. Commonly used with sand, salt, coal and gypsum. Units are available in all standard sizes up to 2400mm wide x 4800mm long in single deck configuration, usually supplied with 45mm thick polyurethane panels. Sizing This is the separation of dry and moist material feed on the basis of size. Units are available in all standard sizes up to 2400mm wide x 4800mm long in single deck configuration, but can be supplied with multiple decks. Units can be supplied with modular poly panels, woven wire, punched plate or lightweight grizzly decks. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. DSSE10

15 Model DS Horizontal Vibrating Screens These units employ straight line action and are commonly used in carbon in pulp gold plants, ion exchange resin separation plants and other solid liquid separations. Units are available in all standard sizes up to 2400mm wide x 5400mm long in single deck configuration, but can also be supplied with multiple decks. Usually supplied with 40mm thick polyurethane panels, but can be supplied with fully stainless steel modular wedge wire panels for processes operating above 80 degrees Celsius. Picture: EDS226 Dual Deck Screen with Covers & Discharge Spout

16 Model DS Horizontal Vibrating Screens Model A B C D E F G H J K mm mm mm mm mm mm mm mm mm mm DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS Please note: These dimensions are derived from equipment designed for a specific application and are a guide only. Syntechtron can design screen equipment to any size, to suit any application in any environment. Vibrating Screens are fitted with two out-of-balance motors to suit the application Above data is based on 415 Volt 50 Hz supply, however units can be supplied for 460V/240V/220V/110V 50Hz/60Hz service. Units can be provided with special features for specific process or site requirements such as: Alternative motor voltage and protection Special mounting arrangements Special screen dressings Inlet / Outlet wear liners Full stainless steel or galvanised frames Multiple screen decks Support Frames Outlet chutes Dust sealing Inlet Chutes Spray bars Covers Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. DSE10

17 Model NRM Vibrating Screen System Model NRM Vibrating Screen System The Syntechtron Model NRM liquid vibrating screening system is specifically designed as a modular unit for the efficient separation of solids from liquids or slurries. For use in the sugar processing, canning, general food processing, effluent treatment, paper and pulp production, juice and oil; extraction, distilling and many other industries. The system consists of a Model NRM vibrating screen, support stand incorporating adjustable down slope to suit the application, a liquid collection under pan, inlet weir box with internal anti surge baffles and adjustable weir, and deck flushing spray bar. They are designed for continuous inline operation, with all product contact surfaces constructed from stainless steel. The NRM vibrating screen is available with a range of stainless steel woven wire screen cloths down to 100 microns aperture. A typical application example of a Model NRM-148 Liquid Vibrating Screen System with nominal 1200mm wide x 2400mm long deck fitted with 300 micron aperture screen cloth to remove fibre particles screening 75 m 3 /hr of Sugar Liquor Units can be provided with special features as may be needed for process or site requirements. Optional features include; Special screen cloths (down to 100 microns aperture), Full stainless steel construction, Covers, Wear liners and Special mounting arrangements. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. NRMF10

18 Electromagnetic Screening Feeders Benefits of using Syntron Electromagnetic Screening Feeders include: Complete controllability using Syntechtron Electronic Controllers Continuous or intermittent operation ideal in batching processes Low maintenance Available with stainless steel decks & screen materials Full sanitary finishes available Low noise Base or Suspension mounted units available Quick release screen dressings available Variety of Screen sizes and dressings Screens can also operate as Feeders Single, double & triple deck units available Can be designed with covers, inlets & downspouts Drives can be above or below deck to best suit the application Syntron Electromagnetic Screening Feeders are ideal for the sizing, separating, de-dusting and dewatering of a wide range of products and materials. Syntechtrons range of Screening Feeders offers various screening materials and apertures to suit all duty requirements and combine high frequency / low amplitude operation. This optimises the screening of finer as well as reducing degradation of the product. All Feeders are available with Electronic Controllers allowing the Feeder to be controlled at the precise vibration amplitude to ensure efficient screening of the product.

19 Electromagnetic Screening Feeders Model A B C D E F G H Max Current Weight SFT A 15 kg SFT A 15 kg SBF A 25 kg SBF A 25 kg SBF A 35 kg SBF A 35 kg Model A B C D F G H J K M N P R Max Current Weight SF A 45 kg SF A 45 kg SF A 110 kg SF A 110 kg SF A 275 kg SFH A 330 kg All dimensions are in mm. Have dimensions certified for installation purposes. All Feeders are 240 Volts (standard) except for the SFH22 (415V). Most Feeders can be supplied for 415 V operation for specific applications. For controller details refer separate sheet Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. ESF10

20 Model VS Vibrating Screens Picture: EVS135 Vibratory Screens This is the most cost effective Vibratory Screen in our range. VS Screens have a simplified construction fitted with a single Rotary Vibrator Motor. The VS range is suitable for general dry screening or solids recovery. The Syntechtron Model VS single rotary vibrator screen is one of the many types of screening units offered by Syntechtron to meet your specific requirements. With over 30 years of experience our engineers would be please to examine your duty requirements and recommend the most suitable vibrating screen Economical With simple construction and a single rotary vibratory drive unit, our large range of standard units are cost effective and require little maintenance. Flexible The wide range of screen sizes can be set up at various angles and fitted with a variety of screen dressings to meet duty requirements.

21 Model VS Vibrating Screens Model 10 Incline 20 Incline A B C mm mm mm D E F G D E F G mm mm mm mm mm mm mm mm VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS Please note: These dimensions are derived from equipment designed for a specific application and are a guide only. Syntechtron can design screen equipment to any size, to suit any application in any environment. Vibrating Screens are fitted with one out-of-balance motor to suit the application Above data is based on 415 Volt 50 Hz supply, however units can be supplied for 460V/240V/220V/110V 50Hz/60Hz service. Units can be provided with special features for specific process or site requirements such as: Alternative motor voltage and protection Special mounting arrangements Special screen dressings Inlet / Outlet wear liners Full stainless steel or galvanised frames Multiple Screen Decks Support Frames Outlet chutes Dust sealing Inlet Chutes Spray bars Covers Dual Screen Decks Wash Boxes Ball Decks Special Paints and Finishes Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VSF10

22 RVF Dual Rotary Vibratory Feeders This range of Syntechtron RVF Model Feeders incorporates rotary vibratory motors generally mounted on each side of the feeder trough as to provide maximum effect near the centre of mass of the feeder. This results in more even front and rear support loads which improves control, and allows for easy access for operators to make adjustments and perform maintenance. The construction of RVF feeders results in a simple, strong economical machine. Correct selection of the feeder models to suit specific applications is assisted by utilizing Syntechtrons unique computer design program which ensures all construction is in line with acceptable stresses and that the unit is suitable for a specified duty and installation requirements. Syntechtron RVF Feeders are available in a variety of sizes to meet specified duty requirements. All feeders are backed by Syntechtron, the Australian Vibratory experts with over 40 years experience in providing first class vibratory feeders. For special requirements feeders can be provided with extra features or auxiliary units to meet the most demanding applications such as:- Grizzly/Screening Sections Variable rate controllers Suspension or Base Mounted arrangements Safety Slings and Beams Inlet and Discharge Chutes Support Frames Hopper Outlets Finite Element Analysis Dust Sealing Covers Please contact Syntechtron to speak with our highly experienced sales engineers for assistance in selecting the correct vibratory feeder to meet your specifications. Picture: Base Mounted RVF1423 (Pan size 1400mm wide x 2300mm long)

23 RVF Dual Rotary Vibratory Feeders Model A B C D E F G H J Cap* RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF RVF The above feeder data is based on 415 Volt 50 Hertz Supply. * Nominal feed rate based on free flowing coal with trough at 8 down slope, running at maximum permissible stroke and when correctly installed under a Syntechtron approved hopper outlet Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. RVFC10

24 Model MF Heavy-Duty Electromechanical Vibratory Feeders The High Capacity Performers Syntechtron MF heavy-duty electromechanical feeders are the heavy-weights of bulk material handling and are used for higher capacity requirements. The seven heavy-duty models available are capable of capacities of up to 6000 TPH. Maximum feed rates range from up to 0.4m/sec (80ft/min) depending on material characteristics and the trough down-slope angle. Like RF medium density units, MF heavy-duty electromechanical feeders are two-mass, spring-connected and sub-resonant tuned. The exciter unit is connected to the trough with specially designed polymer compression springs. Exciters in these heavy-duty feeders use spherical roller bearings, with life expectancies up to 140,000 hours. Fixed Feed Rate These machines can be supplied without a controller where variable feed rate is not required. Trough stroke can be set by counterweight adjustment during commissioning to achieve the required feed rate. Variable Rate Controller Syntechtron have a range of Variable Rate Controllers utilising Mechanical Feeder Control Modules and other auxiliary components providing optional Local / Remote, Start / Stop, Manual Rate Set and Auto 4-20mA control. SYNTECHTRON can also supply frequency inverters to control the motor speed. These inverters can be supplied on a prewired panel plate or housed in an IP-55 steel enclosure complete with the necessary fuses, switches and contactors etc. Feeder troughs can be fitted with a range of wear liner materials such as, abrasion resistant steel, rubber, carbide composite (dua plate), stainless steel or heated liners. Trough clads with stainless steel (plug and seal welded to trough) are often used in coal applications where high moisture contents can result in corrosive environments.

25 MF Heavy-Duty Electromechanical Vibratory Feeders MF200 Dimensions in mm Trough Size A B C D E F G H J K L M N P Q R S T 900 x x x x MF400 Dimensions in mm Trough Size A B C D E F G H J K L M N P Q R S T 1000 x x x x MF600 Dimensions in mm Trough Size A B C D E F G H J K L M N P Q R S T 1500 x x x x MF800 Dimensions in mm Trough Size A B C D E F G H J K L M N P Q R S T 1400 x x x x MF1000 Dimensions in mm Trough Size A B C D E F G H J K L M N P Q R S T 1200 x x x x Model MF1600 and MF2000: Additional information available upon request. Exciter units can be driven through Cardan shaft drive arrangements if required. All dimensions are in mm and should be certified for installation purposes. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. Model Feeder Motor Standard Maximum capacity Mass Power Trough Size Coal Sand MF kg 4 kw 1200 x TPH 1200 TPH MF kg 7.5 kw 1500 x TPH 2000 TPH MF kg 11 kw 1800 x TPH 2600 TPH MF kg 18.5 kw 2100 x TPH 3200 TPH MF kg 22 kw 2400 x TPH 4000 TPH MF kg 30 kw 2700 x TPH 5000 TPH MF kg 37 kw 3000 x TPH 6000 TPH MFE10

26 Vibratory Conveyors For moving bulk materials over extended distances Syntechtron is able offer both electromagnetic, mechanical and rotary vibrator driven conveyors and tube feeders Troughs can be supplied in many configurations. Long tubular troughs allow for clean materials to be conveyed with out atmospheric contamination. Poisonous, dusty materials can be conveyed without danger to personnel. Hot materials can be conveyed without the danger of burning belts reducing maintenance concerns. Syntechtron Vibratory Conveyors and Tube Feeders are used in many industries including; Minerals, Chemical, Pharmaceutical, Cullet, Plastics, Food Processing etc. MAGNET OR MOTOR DRIVES MULTI-MAGNET DRIVE OUT-OF-BALANCE MOTOR DRIVE Syntechtron can design and manufacture Vibrating Conveyors and Tube Feeders to suit the application, complete with optional extras such as inlet/outlet spouts, top covers, liners, screening sections, inspection ports, suitable for cable or floor suspension. Single and Multi Electro-magnetic Drives. Single and Two Out-of-Balance Motor Drives. Syntron Coilmount and Fleximount Drives. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VCC10

27 Vibra-Flo Bin Dischargers The Syntechtron Vibra-Flo Bin Discharger attaches to the underside of storage bins and silos ensuring that stored product or material flow smoothly and accurately when discharged. Solve Bin Flow Problems Rat-holing occurs when a product does not naturally flow to the central flow stream forming a core. The result is changing densities, flow stoppages or unpredictable rates of product flow. Bridging occurs when the material compacts on itself allowing the material to form an arch in the hopper or bin. The result jams the hopper or bin slowing or even stopping product flow. The Vibra-Flo Bin Discharger can be supplied as a stand alone unit, or as a total materials handling package incorporating one of the many Syntechtron Electromagnetic or Electromechanical Vibrating Feeders or Conveyors. Our standard sizes Bin Diameters 500mm, 1000mm, 1500mm, & 2000mm will suit most applications A Vibra-Flo VB1500 with a FH22 Syntron Feeder Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VFBDC10

28 Stockpile Reclaimer High Reclaim Capacity Low Maintenance Blending Capabilities Low Noise Robust Welded Construction Simple Installation Cost Efficient Space Efficient Reclaim facilities and operators today require a high tonnage reclaim rate from their stockpiles. This is often coupled with the need to blend various grades of material to produce an in specification product that can be easily varied to suit changing customer requirements. Syntechtrons vibratory stockpile reclaimer is designed to meet these requirements, offering effective reclaim of bulk solids, whilst overcoming traditional problems such as bridging and rat-holing. Based on technology proven over 40 years, these units enable the successful reclaiming and blending of bulk solids materials in applications including ship loading installations, power stations, ROM stockpiles and train loading facilities Picture: Syntechtron Model SR2512 Stockpile Reclaimer

29 Stockpile Reclaimer MODEL SR2500 SRT2500 SR3500 SRT3500 Diameter 2500 mm 2500 mm 3500 mm 3500 mm Motors 1 x 18.5kW 2 x 4KW 1 x 37kW 2 x 10.8kW Capacity TPH TPH TPH TPH Weight 3400 kg 3300 kg 6200 kg 6550 kg Inlet Diameter 2500 mm 2500 mm 3500 mm 3500 mm Outlet Diameter 600 mm /1300 mm 600 mm /1300 mm 800 mm /1450 mm 800 mm /1450 mm Below: Syntechtron Stockpile Reclaimer and patented Flow Control Gate. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. SRC10

30 Electromagnetic Vibrating Tables Electromagnetic Vibrating Tables Syntron Vibrating Tables are designed to settle and compact dry bulk materials in various types of containers. Their application provides either a sizable increase in the net weight of the container or a reduction in the container size with subsequent savings in shipping and storage space. Syntron Electromagnetic Vibrating Tables are the most versatile and widely used Vibrating Tables in our line. The high-speed (3000 vpm) of these tables, coupled with a controlled low-amplitude that does not exceed 1.6mm linear vibration, produces a gentle settling action. Through that action the co-efficient of friction of the material is reduced. As the particles settle, the entrapped air is more readily removed. The amplitude of the vibration can be regulated to suit the characteristics of the material being handled. The rate to control this is built into Models J-1 and J-50. These units are used primarily for laboratory and light duty packing applications. On the Models VP-51 through VP-500, the control is part of a separate control box. This allows remote control, when desirable. Models VP-51 through VP-500 are heavy-duty industrial units, designed with sturdy steel framework and decks. Electromagnetic vibrating tables may also be used for laboratory testing purposes. Models J-50 and J-1 flat deck jogger units are perfect for conducting electrical and mechanical pack tests and for life tests of components. Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VTE10

31 Vibra Clean Scrapings Conveyor The use of conveyor belt scrapers is a widely accepted method of removing material from belts, to prolong belt life and maintain belt tracking. Little thought is given to where this material ends up after it has been removed from the belt, until the build up needs to be removed which is often expensive, difficult and unsafe. The Syntechtron Vibra-Clean scrapings conveyor solves this problem, mounting under the transfer point between conveyor s and other process stations, spilled material is directed on towards the original destination. Units come with their own isolation rubbers and transmit minimal vibrations to supporting structures. The unique dish design ensures the product is always directed to the main product flow stream. Benefits Include: Reduced downtime for cleaning Cleaner & safer process areas Cost effective Easy installation or retrofitting Reduced spillages and product loss MODEL RVC1012 RVC1112 RVC1215 RVC1315 W x L 1000 x x x x 1500 Mass 150 kg 160 kg 190 kg 210 kg Motor 0.6 kw 0.6 kw 0.6 kw 0.6 kw Units are supplied standard with a bolt in non-stick Tivar wear surface; however other wear liner materials are available upon request Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. VCSCE10

32 Syntron Jogger Models Jogger Models Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. JME10

33 Syntron Parts Feeders offer many years of powerful, versatile and dependable service. A diverse range of drive unit sizes are available. The appropriate sized drive is selected to suit a specially designed Trough, commonly referred to as a Bowl. The Drive is then tuned to match the particular Bowl. These units employ a vibratory action which results in the parts travelling around the bowl surface an a circular direction. The bowls are designed to orientate the parts fed making these units ideal for use in packaging applications. The Controller is selected based on the size of the Drive Unit, voltage, current draw, and any other special requirements. To ensure correct operation, all Electromagnetic Vibratory Parts Feeders must be mounted on a substantial support structure. Electromagnetic Parts Feeders Due to our policy of continuous improvement in product design and manufacture we reserve the right to change specifications and dimensions without notice. For correct and safe operation Syntechtron process equipment must be installed, operated and maintained in accordance with our instruction manual. PFE10