designengineeringinnovation

Transcription

1 designengineeringinnovation 186

2 ONE SCREEN TWO FUNCTIONS ONE EDGE FREEFLOW

3 PRODUCT HIGHLIGHTS KEY HIGHLIGHTS Eliminates screen plugging and blockages. THE MOST AGGRESSIVE FLIP FLOW SCREEN ON THE MARKET... Ability to run 10% faster than competing flip flow screens. Combines a unique stepped top deck with innovative flip flow bottom deck technology. Provides operators the ability to process hard screening tasks throughout the year despite the weather conditions. Intelligent modular top deck system allowing numerous media types to be quickly and easily installed side by side. Bolt free modular bottom deck media enables for a quick exchange procedure. Top deck screen media can be quickly and easily replaced thanks to their modular design. Dead areas at feed shelf and top deck cross members have been reduced to maximise screening area. The EDGE FreeFlow Screen range allows for two screening operations in one unit. Customers can now processed un-prescreened material via the Free- Flow s robust scalping screen top deck whilst providing a fine screening function of difficult to screen material via the flip flow bottom deck. This allows for large unscreened material to be screened on a flip flow screen. The top deck provides a relief function, which allows for reduced stresses and optimal screening on the aggressive flip flow bottom deck leading to less wear and increased screen media lifespan. The EDGE FreeFlow Screen range provides a highly efficient screening solution for sticky, moist materials with a high percentage of fines and is ideal for the processing of compost, wood, skip waste, trommel fines, construction and demolition waste and incinerator ash. Designed to eliminate the blinding or blockage of the screen media that often occurs with traditional screens when screening wet or sticky material. With increased throughput, high efficiency, adjustable speed and throw and quality end products; the EDGE FreeFlow Screen range is the ideal separation solution for difficult to screen materials.

4 DESIGN FEATURES EDGE Innovate have worked tirelessly to ensure our products are of the highest quality. We only ever use parts and products that have been developed, tested and proven to provide optimal performance and reduce operating and maintenance costs. Every part is vital for uptime and performance. 7 WEAR PROTECTION Heavy duty wear protection is provided by 10mm HARDOX feed shelf with additional 10mm HARDOX wear liners found on the oversize and midsize chutes. Replaceable 6mm HARDOX wear liners are also fitted to the top deck and flip-flow bottom deck side walls as standard. 6 BOTTOM DECK MEDIA Tensioned rubber deck cassette has been specifically designed to promote media flex and self cleaning. Drastically reduces the chances of material pegging or blinding. Various polyurethane media types with different panel thickness, hardness, pattern and aperture available. 7 6

5 1STRUCTURE 2TOP DECK DESIGN 3TOP DECK MEDIA Robust FEA optimised design. Heavy duty box section cross members for top deck support and structural strength. Compact bottom deck shear mount arrangement to maximise screening width. 4 level, aggressive scalping action with robust design. Screening area has been vastly improved by reducing the dead areas found on the feed shelf and top deck cross members. Drop-in modular systems enables for the top deck screen to accommodate a wider range of media types. Intelligent modular top deck media system allows for different media type combinations (e.g. punch plate followed by 3D deck panels etc.) DRIVE Double-ended reversible shaft design enables the FreeFlow screen to be powered hydraulically or electrically from left or right side using the same shaft and flywheel housing. Wide range of speeds and throws enables the top deck for optimised performance for a wide range of applications. 5 5BOTTOM DECK Most aggressive flip -flow screen on the market with mat acceleration of up to 50g. Ability to run at higher speeds than competing screens. Wide range of adjustable throws and speeds enables the bottom deck to be tailored for numerous applications.

6 MAXIMUM UPTIME MOVEMENT The EDGE FreeFlow screen bottom deck encompasses two screening frames; with consecutive fixed and floating cross members. This allows for the tensioning and relaxing of the polyurethane flip flow deck media which generates the high force of up to 50g. APERTURE This movement causes the polyurethane mats to alternately compress and then stretch allowing for the actual apertures to increase in size as the mat is stretched as shown below. Any near aperture size particles which have become pegged are then released as the aperture is stretched. UPTIME AND FLEXIBILITY This flexing creates up to 50g of force compared to a conventional screen which typically generates up to 5g ensures the polyurethane mats reject material that would traditional remain pegged in conventional screens. Combining the increase in force along with mat flexibility enables a massive reduction in downtime and provides operators the ability to screen the most difficult of materials. Conventional horizontal and linear screens Flip Flow screen Blinding Pegging Optimum screening efficiency

7

8 ADDITIONAL OPTIONS 3D Screen Media Punched Rubber Media Punch Plate Media Polyurethane Bottom Deck Prevents wrapping and hanging and guarantees uniformed size with no elongated pieces. Provides additional throw & reduces the chance of plugging. Suitable for sticky and wet materials. Recommended for heavier applications and for customers desiring longer wear life. Various apertures, thickness and hardness available to suit customers desired application. Woven Mesh Media Bofor Bar Media Finger Tines Finger Deck Woven wire mesh to maximise screening area. Various apertures available. Bofor bar media with different aperture for heavy screening applications. Assists in turning and separating material for more efficient screening process. Finger Deck top screen for sticky moist applications available. Air Knife Dust Extraction System Work platforms Drive Options Air knife and hood system for the removal of light weight contaminants from screen fines. Dust extraction system to clean the work environment of irritating dust. Bespoke working platforms, ladder or stair access available. Option of a hydraulic powered unit or direct electric.

9 TECHNICAL SPECIFICATIONS SCREEN No. Of Decks Screening Area Top Deck Screening Area Bottom Deck Tensioning Top Deck Tensioning Bottom Deck Speed Adjustable FF m² (11.17yds²) 9m² (10.7yrd³) Side Tension Clamped Wedge Fastened Yes OPERATING DIMENSIONS Machine FF186 *Weight Height Length Width 5.2 Tonnes (5.7UST) 1513mm (5 ) 6203mm (20 4 ) 2508mm (8 2 )

10 WE ARE HERE WHEN IT MATTERS MOST Customer for life PRODUCT AND TECHNICAL SUPPORT With our ethos of Innovation at Work, EDGE not only persist in pushing the boundaries of design and manufacturing to produce hard working, quality machinery, we also bring that same ethos to our aftersales service in order to bring real benefits to customers right across the world. At EDGE we like to see the sales transaction as the start of a long-term partnership. Our goal is to offer the best customer support in the market for the lifetime of the unit. Edge has reinvested and expanded our aftersales department in order to streamline and provide the customer support we believe our customers deserve. Top Availability Our Aftersales Support Team are readily available for all our customer needs. We are just a call away, all day, every day. Top Speed Express service parts available. No customer expects a long wait for replacement parts. Top Priority The market rightly demands quick uptime. To make sure of this, we work tirelessly with our international couriers. Top Satisfaction We track every despatch, keeping you informed all the way to ensure you are totally satisfied.

11 Welcome to our Comfort Zone... SPARE wear PARTS AND +44 (0) Edge Innovate s dedicated Aftersales, Spare Parts & Technical Support team, focus entirely on helping you the customer keep your machines running. We have a stock of 10m of spares in Ireland alone, along with other spare parts hubs in strategically positioned depots. Give us a call or us today and use our stock and experience for your advantage!

12 +44 (0) PRECISE - FLIP FLOW- SCREENING info@edgeinnovate.com