Paddy to brown rice to white rice and everything in between.
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1 Paddy to brown rice to white rice and everything in between. Post harvesting machinery Grain storage silo Rice, wheat & maize milling Grain handling and conveying system Opto electronic color sorter Oil filtrations & regeneration Globally Proven Technology Complete Integrated Solutions Application Specialist Worldwide Presence Concept to Commissioning State-of-the-art Manufacturing Setup Life cycle support
2 FOWLER WESTRUP (INDIA) PVT. LTD. Administrative block State-of-the-art infrastructure and latest technology workshop
3 World-class manufacturing unit at Malur A Legacy of Excellence Fowler Westrup (India) Pvt. Ltd. has been delivering cutting-edge solutions to the agricultural industry seed, grains, pulses, spices, solvent, millet & other food grains for two decades. Established in 2000 as a joint venture between John Fowler (India) Pvt. Ltd. and Westrup A/s, Denmark, we are today the leading providers of post harvesting machinery and industrial equipment in the field of cleaning, grading, storing, milling, sorting, material handling & conveying and filtration solutions for clients worldwide. Our solutions are earmarked with characteristic efficiency, quality and reliability that have become the cornerstone of our products. Not surprisingly, Fowler Westrup is synonymous with engineering excellence and reliable performance backed by world class R&D and application test center. Engineered to Perform Cutting-edge expertise and domain knowledge come together with a rich experience at Fowler Westrup, resulting in highest standards of quality. Our state-of-the-art infrastructure and world-class technology ensure that when it comes to delivering performance, we don t leave any stone unturned in order to reduce operational cost & footprint of the plant. Adding Value Across the Rice Milling Value Chain Fowler Westrup presents an extensive range of equipment created exclusively for the rice milling industry. Designed to deliver performance, these machines cater to every requirement in the rice life cycle right from paddy to brown rice in the fields to the rice served on dining tables. The range includes cutting-edge destoners, huskers, separators, whiteners, polishers and more that ensure efficiency with reliability. Our unmatched expertise and experience in the agricultural domain means that each machine is designed to add value at every touch point of the life cycle of the product. Partnership for Performance We have partnered with Japan s leading rice milling expert Yamamoto to bring you the cutting-edge technology for best yields with lowest power consumption. The technology partnership is critical for the emerging needs of the agricultural industry to harness its immense potential. We understand that rice milling needs single window total solutions and hence, we offer the same to our customers with in-house expertise of concept to commissioning including local manufacturing setup, design, engineering & field support for life cycle of the plant.
4 TYPICAL FLOW DIAGRAM FOR RICE MILLING Pre-cleaner Destoner Paddy husker Paddy separator Abrasive whitener XPA-25 Abrasive whitener GPA-50 Abrasive whitener XPF-50 Abrasive whitener XPF-50 Color sorter
5 PRE-CLEANER SAB With inlet with feed roll, pre-aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end) With built-in fan, firm drive & motors With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (two screen parts) and one long sand screen layer (two screen parts) Incl. one set of screens (field perforated) + ball frames SAB 600 SAB 800 SAB 1000 SAB 1500 Capacity 3 TPH 5 TPH 8-10 TPH TPH # Without fan # With efficiency 1 motor
6 DESTONER CSP High efficiency screen With secondary screen mechanisms, it can decrease the mixture of paddy with discharged stone Automatic discharge system Automatic discharge system with timer control can save operational trouble Adjustable screen inclination According to flow amount and material, screen angle can be adjusted CSP-502 CSP-800 CSP-1000 Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) 5 to 6* 8* 10* Net weight (kg) Power (Kw) 3 phase 415 v 1.5 # # + 3 Above specifications may change due to Fowler Westrup s continuous development program # With efficiency 1 motor
7 PADDY HUSKER YSA Closed Circuit Type Pneumatic husking system Optional input by feeder control system High husking efficiency with minimal breakage Provision for qualitative and quantitative Separation control of mixture from paddy & brown rice Easy operation & settings Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Rubber roll (Inch) Input capacity (T/h) Net weight (kg) Power (Kw) 3 phase 415 v (head) Power (KW) 3 phase 415 V (aspirator) YSA to 6* # 3.9 # Above specifications may change due to Fowler Westrup s continuous development program * Precise capacity depends on paddy variety & quality of raw material. # With efficiency 1 motor
8 PADDY SEPARATOR SE Steady and superior performance Adjustments during operation isn t necessary because of its constant and steady separation performance Minimized installation space Compact design and large capacity. Hence, installation space is less Automatic stop device Machine automatically stops as soon as the bin becomes nearly empty Dual inclination adjustment horizontal & vertical inclination Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) Net weight (kg) Power (Kw) 3 phase 415 v No of decks SE to 8* # 20R + 20L Above specifications may change due to Fowler Westrup s continuous development program. Output capacity may differ by the mixing ratio of paddy and brown rice to be separated. # With efficiency 1 motor
9 ABRASIVE WHITENER XPA - 25 High milling yield The objective of ideal abrasive milling is to remove only bran uniformly without affecting starch layer. XPA-25 makes it easy to scarp the surface and helps to raise the frictional properties for further milling process. The rice milling yield hence evolves further. New milling structure with compact design Compact design and higher capacity. Hence, installation space is less. Easy maintenance Because of its simple structure, machine parts can be easily replaced. Springing loaded resistancy Milling degree can be pecisely adjusted by spring loaded machine. Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) Net weight (kg) Height of milled rice outlet (mm) Required air volume (cu m/min) Required static pressure(kpa) Power (Kw) 3 phase 415v XPA to 4* >1 18 # XPA-25-II to 4* > # Above specifications may change due to Fowler Westrup s continuous development program * Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
10 FRICTION POLISHER, DRY POLISHER & MIST POLISHER XPF - 50, XPF - 50D & XPF - 50M High milling yield The rice milling yield of the vertical rice milling machine evolves further. A high yield of 0.5% or more is achieved with good quality rice. It contributes to the profit improvement. Low milling temperature Vertical rice milling machine is able to keep the milling temperature low because of its spiral flow design and the uniform pressure created in the chamber. Easy maintenance Because of its simple structure, machine parts can be easily replaced. Springing loaded resistancy Milling degree can be adjusted precisely by spring loaded resistance mechanism. Mist mechanism Nozzle with 1HP water pump, water filter & regulator arrangement. XPF-50 XPF-50D XPF-50M Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) 3 to 4* 3 to 4* 3 to 4* Net weight (kg) Height of milled rice outlet (mm) Required air volume (Cu m/min) Required static pressure (kpa) >2 >2 >2 Power (Kw) 3 phase 415 v 37.5 # 30 # 30 # Bran loosing blower (Kw) Above specifications may change due to Fowler Westrup s continuous development program * Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
11 RICE SIFTER UB With inlet with feed roll with variable speed from eccentric shaft, pre-aspiration, false aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end) With built-in fan, firm drive & motors With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (three screen part) and one long sand screen layer (three screen part) Incl. one set of screens (field perforated) + ball frames Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) Net weight (kg) Power (Kw) 3 phase 415v Sieve boat UB 1500/ * * (Fan) 1.5 # UB / * * 3 # Above specifications may change due to Fowler Westrup s continuous development program * Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
12 THICK & THIN GRADER PC The TTG-600 and TTG-1000 is fitted with inlet with weight loaded valve The TTG-1250 and TTG-1500 is fitted with inlet with feed roll The screen system consists of one sieve boat with one scalping screen layer and one long grading screen layer; both with adjustable inclination of 40, 60, 80 or 110 Each screen layer consists of two screen parts and all screens are rubber ball cleaned The PC does not have an aspiration system PC1500 PC1000 PC600 Dimensions (mm) (Standard specific) Length (mm) Width (mm) Height (mm) Input capacity (T/h) 18* 12* 6* Net weight (kg) Power (Kw) 1.5 # 0.75 # 0.75 # Above specifications may change due to Fowler Westrup s continuous development program.
13 INDENTED CYLINDER TR - 630, TR - 730, TR - 930/940 Up to - 12 TPH Mechanically variable speed drive Frequency controlled variable speed drive Walkway on the side of an indented cylinder column; or between cylinder columns Double two-way valve for one outlet Brush cleaning system Compressed air clean down pipe work system BUCKET ELEVATOR EL - 25 EL - 27 An elevator consists of head section, boot section, inspection trunk and standard trunk connections Head and boot sections are delivered in assembled condition and standard truck and inspection truck are in pieces Head section with gear motor Boot section with adjustment device for belt tensioning and clean out door on both sides Food grade oil resistant belt Up to TPH
14 TRICHROMATIC MULTI VISION SORTER FOR MULTIPRODUCTS TCR-640 PLUS Very High resolution inspection (from 0.05 mm onwards) High definition 6144 x 3 pixel true CCD camera image acquisition system Long-lasting and low power consuming LED lights Wide range of applications Product contact part in Stainless Steel (SS) Wide range models - 1 to 10 chutes User-friendly interface Best rejection ratio with reverse resorting High speed serviceable ejectors Longer machine life & lower operation cost Shape & size sorting (optional) Effective dust extraction system with fan-feeder, optical box & collector point Hard anodized multiproduct flow chutes Excellent service network, 24*7 support Chute heating system (optional) to ensure free flow & avoid chock Auto color training & auto-calibration High response ejector feedback system to control ejection Easy machine settings Competitive price Machine can access/control through wireless LAN To suit customer specific requirement we have customized application testing center TCR-64 TCR-128 TCR-192 TCR-256 TCR-320 TCR-384 TCR-448 TCR-512 TCR-640 Channels *Capacity ( input) 64 No s 128 No s 192 No s 256 No s 320 No s 384 No s 448 No s 512 No s 640 No s Up to 1TPH Up to 2TPH Up to 3TPH Up to 4TPH Up to 5 TPH Up to 6TPH Up to 7 TPH Up to 8 TPH Up to 10 TPH Machine dimension ( W x D x H ) in mm 846x1607 x x1607 x x1607 x x1782 X x1782 X x1782 X x1782 X x1782 X x1782 X2016 Net weight in Kg s Power requirement KW 1.9 KW 2.6 KW 3.3 KW 4.2 KW 4.9 KW 5.6 KW 6.2 KW 7.2 KW Voltage Online UPS with isolation transformer 220 V / 50 HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ 2 KVA 3 KVA 5 KVA 5 KVA 5 KVA 7.5 KVA 7.5 KVA 7.5 KVA 10 KVA Air requirement CFM Air compressor required KW, 8 bar 7.5 KW, 8 bar 11 KW, 8 bar 15 KW, 8 bar 15 KW, 8 bar 18.5 KW, 8 bar 18.5 KW, 8 bar 22 KW, 8 bar 30 KW, 8 We reserve right to amend specifications without notice Note: * Capacity, performance & final rejection ratio may vary according to the kind of materials, applications, sorting method (single sort/ single resort/ double resort) and input contamination. * Higher capacity compressor may be necessary when the contamination is high. * mentioned above can change as per our new developments. * Machines available with single or double resorting options. * Capacity indicated for raw rice 4% of contamination without resorting.
15 ADDITIONAL OFFERINGS FOR RICE MILLS Pre-cleaner Up to 80 TPH Fine-cleaner Gravity separator Destoner Up to 12 TPH Up to 20 TPH Up to 20 TPH Indented Cylinder Up to 12 TPH Vegetable Seed Cleaner Modular Cleaners Up to 400 TPH Chain Conveyor Up to 400 TPH Hopper Bottom Silo Up to 1,500 Metric Tonnes Bucket Elevator Up to 200 TPH Flat Bottom Silo Up to 15,000 Metric Tonnes
16 DS-MKTG-05 R1 Product name: Rice Milling FOWLER WESTRUP (INDIA) PVT. LTD. (A joint venture of John Fowler, India & Westrup, Denmark) Plot No , KIADB Industrial Area, IV Phase, Malur Kolar Dist. Karnataka. fwl@fowlerwestrup.com web: Fowler Westrup - Creating a Greener & Cleaner World Store Clean Recycle Contact: Malur: Tel: Delhi: Tel: / Mumbai: Tel: /59 Kolkata: Tel: RELEASE DATE: APRIL 2018
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