PPMV, South Africa, Manie Jooste, 22 May ABB Modular Systems
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1 PPMV, South Africa, Manie Jooste, 22 May ABB Modular Systems
2 Agenda Introduction Product Overview E-Houses Mobile substations Compact Substations Non System Product Packaging Execution in 7 steps Summary Chart 2
3 Modular Systems - Introduction ABB recognized the preference of key customer expressing an increased interest in packaged solutions with one central interface point. The drivers for these changes: Package multiple MV products Reduce on site cost and risk exposure on site Reduce coordination & product integration issue Reduce procurement cost Project Engineering & Management resources Optimize installation and commissioning time Chart 3
4 Modular Systems Product Overview. E-House Electrical House (E-Houses) Substation Containerized substations Mobile substations Skid / trailer mounted Compact Substations (CSS) Bulk metering units Non System Product Packaging (NSPP) Medium Voltage products as loose components. Chart 4
5 E-House. Electrical House Electrical House (E-House) is a prefabricated modular building to house any Medium and / or Low voltage switchgear as well as electrical auxiliary equipment. Customized substation made to customer specific requirements. Factory engineering & assembly done at manufacturers works. Pre-wired, Pre-tested, FAT and Cold Commissioning Higher level Safety & Security Minimum site work required. ABB Group May 27, 2014 Slide 5 Chart 5
6 E-House. Containerized Substations Containerized Substations with one time used or new shipping containers to house any medium or low voltage switchgear as well as auxiliary equipment. Optional installation of bus-ducting, arc venting and remote operation panels. ABB Group May 27, 2014 Slide 6 Chart 6
7 Mobile substations. Skid / Trailer Substations The skid is a mobile prefabricated support frame to mount equipment on for the Industry and Distribution market The mobile base can house indoor and outdoor equipment on the same platform. Emergency electricity supply during maintenance,breakdown or refurbishment. ABB Group May 27, 2014 Slide 7 Chart 7
8 Compact Substation. Bulk metering unit. Designs available for indoor and outdoor applications Screened voltage transformers and connections Meter reading without entering MV compartments. ABB Group May 27, 2014 Slide 8 Chart 8
9 NSPP. Coordinated delivery schedules avoid delays and increase value for the end users Early visibility of problems and predictability in project execution Project management from the beginning to the end: Order entry, Issue PO s to ABB and Third party products, Change-orders, Scheduling, Document control, Invoicing, Logistics. Package Solution Customers ABB Group May ABB 27, Group 2014 Slide 9 May 27, 2014 Slide 9
10 Execution Step 1 Detail Engineering. Substation layouts- Focus on up front Detailed engineering & design 10 An Efficient Power Presentation 18 th Sep 2013
11 Execution Step 2 E-House preparation. Floor Preparation Side walls and frames Final finishing 11 An Efficient Power Presentation 18 th Sep 2013
12 Execution Step 2 Container preparation. Sides, doors and floor modifications Interior cladding and fitment of safety systems Final finishing 12 An Efficient Power Presentation 18 th Sep 2013
13 Execution Step 3 Installation / fitment. MV PLC C&I MCC 13 An Efficient Power Presentation 18 th Sep 2013
14 Execution Step 3 Installation / fitment. 14 An Efficient Power Presentation 18 th Sep 2013
15 Execution Step 3 Installation / fitment. 15 An Efficient Power Presentation 18 th Sep 2013 BTU s Remote control panels and indication
16 Execution Step 4 Testing / FAT. 16 An Efficient Power Presentation 18 th Sep 2013
17 Execution Step 5 Rigging / Loading. 17 An Efficient Power Presentation 18 th Sep 2013
18 Execution Step 6 Delivery to site. 18 An Efficient Power Presentation 18 th Sep 2013
19 Execution Step 7 SAT & Handover. 19 An Efficient Power Presentation 18 th Sep 2013
20 Summary. Benefits of Modular Systems 1) Complete ABB portfolio of medium and low voltage products 2) Technical analysis of the request by the Modular systems quotation team 3) Project Management: from design to delivery - single point of contact for all equipment. 4) Engineered Building to meet customer and site requirements 5) Management of ABB and third party equipment 6) Global leader with huge installed base, global service coverage and high level of engineering capabilities ABB Group May ABB 27, Group 2014 Slide 20 May 27, 2014 Slide 20
21 ABB Group May 27, 2014 Slide 21
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