Railway application. Technical guide. Final distribution applications 05/2013

Transcription

1 Railway application Technical guide Final distribution applications 05/2013

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3 Contents Railway application fields 5 Embedded equipment requirements 7 Fire risk 7 Environment 7 RoHS, REACH 7 Normative reference for the selection of materials 9 French Standards 10 European Standard 12 Other reference documents in force in Europe 14 catalogue 17 Presentation 18 C60N circuit breakers 20 C60H circuit breakers 22 C60L circuit breakers 24 C60H-DC circuit breakers 26 N40N circuit breakers 29 N40 Vigi residual current devices 32 ID residual current circuit breakers 34 Vigi N40 add-on residual current devices 36 Electrical auxiliary for C60 et N40N devices 38 Accessories for C60, N40N, ID, N40 Vigi devices 39 Certifications 41 Fire and smoke rating certification 41 Resistance to shocks and vibrations 41 CM909001E Version : /05/2013 3

4 Railway application fields 1 4

5 Railway application fields The use of power distribution equipment in the railway sector falls into three categories _tgv Category Embedded equipment (Rolling stock) Embedded devices must satisfy the performance levels and requirements related to the particular context and to the constraints of installing and operating them in rolling stock. The present document applies to this category of use. Solution The Multi 9 and N40 products described in this guide meet the requirements of characteristics specific to embedded devices _rer Railway network infrastructures (signalling, communication, traffic control, etc.) The requirements for devices designed to supply electricity to infrastructure resources can be higher than those in force for industrial buildings. Higher vibration resistance and, depending on the geographical area of service, operation at extreme temperatures, are generally required. Performance levels equivalent to those of embedded devices are often specified. The Acti 9 final distribution range designed for tertiary and industrial buildings has class 3M4 shock and vibration resistance (level required for industrial environments subject to significant shocks and vibrations as described in IEC ) _gare Buildings (offices, stations, maintenance workshop, etc.) The requirements for devices designed to supply electricity to services in such buildings are generally equivalent to those of tertiary and industrial buildings. The electrical installation regulations and the regulations relating to the safety of personnel and the public in force in the country concerned apply. Schneider Electric's standard final distribution products fully meet the requirements of this sector. Acti 9 final distribution products designed for applications in tertiary and industrial buildings satisfy the needs and requirements of this sector. CM909001E Version : /05/2013 5

6 Embedded equipment requirements 2 6

7 Embedded equipment requirements Apart from meeting the usual performance levels required for implementing and operating electrical equipment, equipment installed on board rolling stock must conform to requirements specific to the railway sector. Fire risk One of the main hazards for railway equipment authorities and operators is the risk of fire with the serious consequences it may have on personal safety, the environment or equipment integrity. The National or SupraNational authorities have therefore established specific regulations and standards to forestall and limit the consequences of a fire. The choice of products classed as embedded devices and the conditions under which they are implemented are determined by and dependent on compliance with the requirements specified in these standards. DB DB REACH Environment Shocks and vibrations Due to rolling stock-specific constraints, a higher level of shock, vibration and bump resistance is required. The reference baseline is defined by the test conditions specified by IEC Temperatures Climatic ambient temperatures are derived from IEC Class 5K2, which specifies the temperature range as -25 C to +40 C. Depending on the area in which the rolling stock operates, the storage or operating negative or positive temperature limit resistance level can be more demanding. An operating temperature of -50 C may typically be required for trains operating in Siberia. RoHS, REACH Environmental requirements are becoming increasingly stringent and traceability of all materials (by component and respective mass) is required for railway vehicles travelling within Europe. Consolidation is achieved by railway vehicle manufacturers on the basis of the declaration made by each subassembly manufacturer. This is mandatory for all the components listed in the RoHS and REACH directives. Multi 9 C60 and N40 products conform to these requirements. CM909001E Version : /05/2013 7

8 Normative reference for the selection of materials 3 8

9 Normative reference for the selection of materials DB DB DB Europe in 2013 EN Until now, only national standards that could be used as references beyond their native borders were valid for specifying the necessary level of requirements in the selection of materials to be used in railway rolling stock. Now, a European standard (EN ) currently being finalised, is to be published mid Although this new European standard will become mandatory for all trains running on European soil (by 2016), it will not fully replace the national standards currently in use with immediate effect. Some operators or countries, including France, are declaring that they also want to maintain a requirement of conformity with current national standards deemed to be complementary for certain performance levels. DIN 5510 NF F UNI CEI BS 6853 RENFE DT-PCI 5A CEN/TS (volontary) EN Europe in 2016 CM909001E Version : /05/2013 9

10 DB DB Technical guide NF F NF F Normative reference for the selection of materials (cont.) Fundamentals of NF F and NF F standards French Standards Compliance with NF standards for rolling stock is mandatory for all trains running on French territory. These two standards are also used as reference documents in many other countries. NF F Railway rolling stock. Fire behaviour. Choice of materials. NF F Railway rolling stock. Fire behaviour. Application to electrical devices. It specifies a system of classification requiring an application-based materials performance level with regard to criteria for fire reaction and smoke production in the event of fire. The results of these tests will determine the levels of, fire reaction classification "I" and smoke classification " F ". NF F and NF F specify the requirement level for electrical switchgear, depending on: The category of the rolling stock in which it is installed. Its physical location in the rolling stock. The combustible mass of such switchgear. Rolling stock is classified into three categories Rolling stock classification is based on two main criteria that characterise the severity level. Categories Tunnel operation Type of rolling stock A1 Frequent All rolling stock including driving cabs A2 Infrequent Urban and suburban rolling stock Railcars and their trailers Main line rolling stock with sleeping accommodation, including driving cabs B Infrequent Main line rolling stock with seats, including driving cabs Locomotive and shunter driving cabs Switchgear location The separate locations covered by the various regulations are: Parts carrying people, passengers or operators (driving cab, service area, etc.). Service areas, separated from driving cabs by a partition or separated from passenger areas by a flame trap and fire barrier. The outside of vehicles. Combustible mass The combustible mass determines, by the quantity of the materials, the degree of risk it represents. The mass of combustible parts is considered as factors determining the fire behaviour requirement for a given category of equipment. The fire behaviour requirements of a component are defined by requirements tables selected according to equipment category, location of the switchgear and the combustible mass "m", according to the "main requirements summary" table. Devices generally used juxtaposed in a restricted space are not considered individually but together with the other devices around them in one, two or three directions. These devices are considered to be juxtaposed if the distance between them is maximum 10 mm measured horizontally, or maximum 20 mm measured vertically. 10 Version : /05/2013 CM909001E

11 Normative reference for the selection of materials (cont.) Fundamentals of NF F and NF F standards Definition of requirement levels The 5 requirement levels, numbered 0 to 4, are defined in the table below No requirement F0 F1 F2 F3 F4 F5 I0 I1 I2 I3 I4 NC F0 F1 F2 F3 F4 F5 I0 I1 I2 I3 I4 NC F0 F1 F2 F3 F4 F5 I0 I1 I2 I3 I4 NC F0 F1 F2 F3 F4 F5 I0 I1 I2 I3 I4 NC Multi 9 N40, C60 I3F2, Level 2 The grids define: The fire reaction classification "I". The smoke classification "F". The white boxes show authorised classifications. The grey boxes show prohibited classifications. Main requirements summary table: Installation position or location Rolling stock category A1 A2 B Requirement Outside m y 300 g m > 300 g Inside Service area m y 300 g m > 300 g 2 2 * 2 * Passenger area, driving cab m < 10 g g y m y 100 g m > 100 g Closed enclosure V < or = 0.5 m V > 0.5 m 3 Requirement depending on location (*) no smoke classification required. CM909001E Version : /05/

12 Normative reference for the selection of materials (cont.) Fundamentals of EN DB EN This standard will be published in June European Standard The new standard, EN is based on existing regulations for railway vehicles from the International Union of Railways (IUR) and various European countries. It differs from the French standard in both philosophy and performance level. Part 5 specifies the requirement levels for electrical devices. It defines the requirement level for electrical switchgear, depending on: The category of the rolling stock in which it is installed. The installation location: inside or outside. The severity level defined. Then, depending on the application, a performance level is imposed, with respect to fire behaviour and smoke toxicity criteria. Final distribution products come under the following classifications: Product category: E10 electrotechnical equipment. Product type: small electrotechnical products (low-power circuit breakers, contactors, switch-disconnectors, relays, etc.). Requirement R26. Rolling stock Rolling stock is classified according to two criteria: Four equipment categories. Four operating context categories (trains intended or not intended to be used underground, trains designed to run underground with an infrastructure allowing or not allowing them to quickly reach a station providing security for all passengers, etc.) that define a level of severity on a scale (HL) of 1 to 3. Risk level mapping Operating context category Equipment category N: standard vehicles A: automatic driverless vehicles D: two-level vehicles DS/S: vehicles with single or double-level couchettes 1 HL1 HL1 HI1 HL2 2 HL2 HL2 HL2 HL2 3 HL2 HL2 HL2 HL3 4 HL3 HL3 HL3 HL3 12 Version : /05/2013 CM909001E

13 Normative reference for the selection of materials (cont.) Fundamentals of EN Final distribution switchgear classification Definition of requirements The requirement level is defined by: The equipment category. Whether it is mounted inside or outside. The total mass of associated product(s) according to the equipment category. The intended severity level. The whole product offering comes under product category E10. The requirement level is R26. Extracts from the standard: Product category classification Product No. Description Details Requirement E E10 Electrotechnical equipment Small electrotechnical products - - Examples including: Small circuit breaker Overload relay Contactors or indication contact R26 Requirement characterisation Requirement Test Test method methodology R26 T17 Vertical flame EN tests Maximum HL1 HL2 HL3 or minimum Minimum V0 V0 V0 For product category E10 into which all the products in this catalogue fall, as opposed to the NF standard, there are no smoke tests and analyses, nor is there a combustible mass concept. To summarise: For the switchgear category that includes all the final distribution products and irrespective of the severity level required for the application (HL1 to HL3), the fire reaction level must be at least V0. CM909001E Version : /05/

14 Normative reference for the selection of materials (cont.) Main differences between the two standards NF F / NF F EN Rolling stock classification 3 categories (A1, A2, B) 4 categories (N, A, D, DS/S) Product categories The standard covers electrical devices It gives criteria for the selection of materials The standard specifies the requirement level based on the product category identified in a list based on fire behaviour Determination of requirement levels 5 requirement levels (0 to 4) depending mainly on: Rolling stock category Location within the rolling stock Combustible mass 3 requirement levels (HL1 to HL3) depending on: Rolling stock category Equipment operation category Requirement levels for FD switchgear Minimum performance levels required: Performance level V0 is mandatory for all requirements b b "3" without installation constraints b b "2" with installation constraints Glow-wire test Classification up to 960 C No classification Vertical flame test No classification Classification to EN Toxicity of emitted gases Concentration analysis of 7 gases No classification Smoke opacity Smoke opacity measurement No classification Classification validity For: 1 material colour 5-year validity limit A material certificate for one colour is valid for all other colours No validity limit Other reference documents in force in Europe For information: Italy UNI CEI Railway and tramway vehicles. Guidelines for fire protection of railway, tramway and guided path vehicles. Spain RENFE DT-PCI 5A. Technical directive for the prevention of fire hazard. Germany DIN Preventive fire protection in railway vehicles, degree of protection, fire preventive measures and certification. Great Britain BS Code of Practice for fire precautions in the design and construction of passenger carrying trains. Multi 9 products are not certified to these standards and technical directives. 14 Version : /05/2013 CM909001E

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17 catalogue The Multi 9 N40 and C60 products defined in this catalogue are certified to industrial or residential standards. They are compliant with current requirements on the installation of equipment in railway rolling stock: b Fire resistance: requirement level 2 to NF F and NF F b Vibration resistance to IEC 61373: category 1 class B. DB mm Installation constraints related to fire and smoke requirements within the framework of the French standard: *< 100 g *< 100 g 20 mm Multi 9 N40 and C60 products are designed and intended for use in the passenger car or driving cab outside a closed enclosure. In this installation context, the standard specifies requirement level 3. * *< 100 g < 100 g: mass of combustible material. This means that to install products classified as requirement level 2 in this context, the following conditions are required: The mass of the combustible material in each product or group of products, whether or not associated with the installation auxiliaries, must be less than 100 g. Each of these units must be separated from the others by a minimum distance of 10 mm horizontally and 20 mm vertically. See "Fundamentals of NF F and NF F standards", page 10. CM909001E Version : /05/

18 catalogue (cont.) Presentation Product organisation C60 PB100626_SE-30 OF electrical auxiliary See page 38 C60H-DC PB100626_SE-30 pb PB PB PB C60N circuit breakers See page 20 C60H circuit breakers See page 22 C60L circuit breakers See page 24 Accessories See page 39 OF electrical auxiliary See page 38 C60H-DC circuit breakers See page 26 Accessories See page Version : /05/2013 CM909001E

19 catalogue (cont.) Presentation N40N OF electrical auxiliary See page 38 N40N circuit breakers See page 29 Vigi N40 add-on residual current devices See page 36 Accessories See page 39 N40 Vigi OF electrical auxiliary See page 38 N40 Vigi residual current devices See page 32 Accessories See page 39 RCCB/ID PB PB100626_SE-30 PB PB100626_SE-30 PB PB ID residual current circuit breakers See page 34 Accessories See page 39 CM909001E Version : /05/

20 catalogue (cont.) C60N circuit breakers PB PB IEC/EN C60N circuit breakers are circuit breakers which combine the following functions: vvcircuit protection against short-circuit currents, vvcircuit protection against overload currents, vvbreaking and industrial disconnection as per standards IEC/EN The presence of the green strip guarantees physical opening of the contacts and allows operations to be performed on the downstream circuit in complete safety. C60N 1P C60N 2P C60N 3P C60N 4P Increased product service life thanks: vvovervoltage resistance, vvhigh performance limitation, vvto fast closing independent of the speed of actuation of the toggle. Upstream or downstream connection. Positive contact indication Suitability for isolation in accordance with the IEC/EN standard. Alternating current (AC) 50/60 Hz Ultimate breaking capacity (Icu) as per IEC/EN Voltage (Ue) Ph/Ph (2P, 3P, 4P) 240 V 415 V V Ph/N (1P) V 415 V - Service breaking capacity (Ics) Rating (In) 1 to 63 A 20 ka 10 ka 3 ka (*) 6 ka 75 % of Icu 1.2 x 12 In i IT (*) Breaking capacity under 1 pole with IT isolated neutral system (case of double fault). Direct current (DC) Breaking capacity (Icu) according to IEC/EN Voltage (Ue) Between +/- y 72 V y 125 V y 125 V y 250 V Number of poles 1P 2P 3P 4P Service breaking capacity (Ics) Rating (In) 1 to 63 A 15 ka 20 ka 30 ka 40 ka 100 % of Icu C60N Type 1P 2P 3P 4P Mass of combustible material 41.2 g 82.4 g g g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers C60N circuit breaker Type 1P 2P 3P 4P E45092 E45094 E45095 E45097 PB PB Rating (In) Curve Curve Curve Curve C D C D C D C D 1 A M9F11101 M9F12101 M9F11201 M9F12201 M9F11301 M9F12301 M9F11401 M9F A M9F11102 M9F12102 M9F11202 M9F12202 M9F11302 M9F12302 M9F11402 M9F A M9F11103 M9F12103 M9F11203 M9F12203 M9F11303 M9F12303 M9F11403 M9F A M9F11104 M9F12104 M9F11204 M9F12204 M9F11304 M9F12304 M9F11404 M9F A M9F11106 M9F12106 M9F11206 M9F12206 M9F11306 M9F12306 M9F11406 M9F A M9F11110 M9F12110 M9F11210 M9F12210 M9F11310 M9F12310 M9F11410 M9F A M9F11116 M9F12116 M9F11216 M9F12216 M9F11316 M9F12316 M9F11416 M9F A M9F11120 M9F12120 M9F11220 M9F12220 M9F11320 M9F12320 M9F11420 M9F A M9F11125 M9F12125 M9F11225 M9F12225 M9F11325 M9F12325 M9F11425 M9F A M9F11132 M9F12132 M9F11232 M9F12232 M9F11332 M9F12332 M9F11432 M9F A M9F11140 M9F12140 M9F11240 M9F12240 M9F11340 M9F12340 M9F11440 M9F A M9F M9F M9F M9F A M9F M9F M9F M9F Width in 9-mm modules Version : /05/2013 CM909001E

21 catalogue (cont.) C60N circuit breakers DB Connection Without accessory With accessories 14 mm 6.5 mm Rating Tightening Copper cables torque Rigid Flexible or ferrule 50 mm² Screw-on Al connection terminal for ring terminal Multi-cables terminal Rigid cables Flexible cables DB DB DB DB DB PZ2 1 to 25 A 2 N.m 1 to 25 mm 2 1 to 25 mm 2 - Ø 5 mm to 63 A 3.5 N.m 1.5 to 35 mm to 35 mm 2 50 mm 2 3 x 16 mm 2 3 x 10 mm 2 DB DB Clip on DIN rail 35 mm. Indifferent position of installation. Technical data According to IEC/EN Insulation voltage (Ui) 500 V AC Pollution degree 3 Rated impulse withstand voltage (Uimp) 6 kv Thermal tripping Nominal temperature for operation 50 C According to ambiant temperature See module CA Magnetic tripping (Ii) C curve in alternative current 8.5 In ± 20 % in direct current 12 In (± 20 %) D curve in alternative current 12 In ± 20 % in direct current 17 In (± 20 %) According to current frequency 50/60 Hz Utilization category A Other characteristics Degree of protection Device in modular enclosure IP40 Endurance (O-C) Electrical 10,000 cycles Mechanical 20,000 cycles Service temperature -30 C to +70 C Storage temperature -40 C to +80 C Power loss See module CA Weight (g) Circuit-breaker Type C60N 1P 120 2P 240 3P 360 4P 480 DB Dimensions (mm) CM909001E Version : /05/

22 catalogue (cont.) C60H circuit breakers PB PB IEC/EN C60H circuit breakers are circuit breakers which combine the following functions: vvcircuit protection against short-circuit currents, vvcircuit protection against overload currents, vvbreaking and industrial disconnection as per standards IEC/EN The presence of the green strip guarantees physical opening of the contacts and allows operations to be performed on the downstream circuit in complete safety. C60H 1P C60H 2P C60H 3P C60H 4P Increased product service life thanks: vvovervoltage resistance, vvhigh performance limitation, vvto fast closing independent of the speed of actuation of the toggle. Upstream or downstream connection. Positive contact indication Suitability for isolation in accordance with the IEC/EN standard. Alternating current (AC) 50/60 Hz Ultimate breaking capacity (Icu) as per IEC/EN Voltage (Ue) Ph/Ph (2P, 3P, 4P) 240 V 415 V V Ph/N (1P) V 415 V - Service breaking capacity (Ics) Rating (In) 1 to 40 A 30 ka 15 ka 3 ka (*) 10 ka 50 % of Icu 1.2 x 12 In i IT (*) Breaking capacity under 1 pole with IT isolated neutral system (case of double fault). Direct current (DC) Breaking capacity (Icu) according to IEC/EN Voltage (Ue) Between +/- y 72 V y 125 V y 125 V y 250 V Number of poles 1P 2P 3P 4P Service breaking capacity (Ics) Rating (In) 1 to 40 A 20 ka 25 ka 40 ka 50 ka 100 % of Icu C60H Type 1P 2P 3P 4P Mass of combustible material 41.2 g 82.4 g g g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers C60H circuit breaker Type 1P 2P 3P 4P E45092 E45094 E45095 E45097 PB PB Rating (In) Curve Curve Curve Curve C D C D C D C D 1 A M9F14101 M9F15101 M9F14201 M9F15201 M9F14301 M9F15301 M9F14401 M9F A M9F14102 M9F15102 M9F14202 M9F15202 M9F14302 M9F15302 M9F14402 M9F A M9F14103 M9F15103 M9F14203 M9F15203 M9F14303 M9F15303 M9F14403 M9F A M9F14104 M9F15104 M9F14204 M9F15204 M9F14304 M9F15304 M9F14404 M9F A M9F14106 M9F15106 M9F14206 M9F15206 M9F14306 M9F15306 M9F14406 M9F A M9F14110 M9F15110 M9F14210 M9F15210 M9F14310 M9F15310 M9F14410 M9F A M9F14116 M9F15116 M9F14216 M9F15216 M9F14316 M9F15316 M9F14416 M9F A M9F14120 M9F15120 M9F14220 M9F15220 M9F14320 M9F15320 M9F14420 M9F A M9F14125 M9F15125 M9F14225 M9F15225 M9F14325 M9F15325 M9F14425 M9F A M9F14132 M9F15132 M9F14232 M9F15232 M9F14332 M9F15332 M9F14432 M9F A M9F14140 M9F15140 M9F14240 M9F15240 M9F14340 M9F15340 M9F14440 M9F15440 Width in 9-mm modules Version : /05/2013 CM909001E

23 catalogue (cont.) C60H circuit breakers DB Connection Without accessory With accessory 14 mm 6.5 mm Rating Tightening Copper cables torque Rigid Flexible or ferrule 50 mm² Screw-on Al connection terminal for ring terminal Multi-cables terminal Rigid cables Flexible cables DB DB DB DB DB PZ2 1 to 25 A 2 N.m 1 to 25 mm 2 1 to 25 mm 2 - Ø 5 mm to 40 A 3.5 N.m 1.5 to 35 mm to 35 mm 2 50 mm 2 3 x 16 mm 2 3 x 10 mm 2 DB DB Clip on DIN rail 35 mm. Indifferent position of installation. Technical data According to IEC/EN Insulation voltage (Ui) 500 V AC Pollution degree 3 Rated impulse withstand voltage (Uimp) 6 kv Thermal tripping Nominal temperature for operation 50 C According to ambiant temperature See module CA Magnetic tripping (Ii) C curve in alternative current 8.5 In ± 20 % in direct current 12 In (± 20 %) D curve in alternative current 12 In ± 20 % in direct current 17 In (± 20 %) According to current frequency 50/60 Hz Utilization category A Other characteristics Degree of protection Device in modular enclosure IP40 Endurance (O-F) Electrical 10,000 cycles Mechanical 20,000 cycles Service temperature -30 C to +70 C Storage temperature -40 C to +80 C Power loss See module CA Weight (g) Circuit-breaker Type C60H 1P 120 2P 240 3P 360 4P 480 DB Dimensions (mm) CM909001E Version : /05/

24 catalogue (cont.) C60L circuit breakers PB PB IEC/EN C60L circuit breakers are circuit breakers which combine the following functions: vvcircuit protection against short-circuit currents, vvcircuit protection against overload currents, vvbreaking and industrial disconnection as per standards IEC/EN The presence of the green strip guarantees physical opening of the contacts and allows operations to be performed on the downstream circuit in complete safety. C60L 1P C60L 2P C60L 3P C60L 4P Increased product service life thanks: vvovervoltage resistance, vvhigh performance limitation, vvto fast closing independent of the speed of actuation of the toggle. Upstream or downstream connection. Positive contact indication Suitability for isolation in accordance with the IEC/EN standard. Alternating current (AC) 50/60 Hz Ultimate breaking capacity (Icu) as per IEC/EN Voltage (Ue) Ph/Ph (2P, 3P, 4P) 240 V 415 V V Ph/N (1P) V 415 V - Service breaking capacity (Ics) Rating (In) 1 to 25 A 50 ka 25 ka 3 ka (*) 20 ka 50 % of Icu 1.2 x 8.5 In i IT (*) Breaking capacity under 1 pole with IT isolated neutral system (case of double fault). Direct current (DC) Breaking capacity (Icu) according to IEC/EN Voltage (Ue) Between +/- y 72 V y 125 V y 125 V y 250 V Number of poles 1P 2P 3P 4P Service breaking capacity (Ics) Rating (In) 1 to 25 A 25 ka 30 ka 50 ka 60 ka 100 % of Icu C60L Type 1P 2P 3P 4P Mass of combustible material 41.2 g 82.4 g g g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers C60H circuit breaker Type 1P 2P 3P 4P E45092 E45094 E45095 E45097 PB PB Rating (In) Curve C Curve C Curve C Curve C 1 A M9F17101 M9F17201 M9F17301 M9F A M9F17102 M9F17202 M9F17302 M9F A M9F17103 M9F17203 M9F17303 M9F A M9F17104 M9F17204 M9F17304 M9F A M9F17106 M9F17206 M9F17306 M9F A M9F17110 M9F17210 M9F17310 M9F A M9F17116 M9F17216 M9F17316 M9F A M9F17120 M9F17220 M9F17320 M9F A M9F17125 M9F17225 M9F17325 M9F17425 Width in 9-mm modules Version : /05/2013 CM909001E

25 catalogue (cont.) C60L circuit breakers DB Connection Without accessory With accessory 14 mm 6.5 mm Rating Tightening torque Copper cables Rigid Flexible or ferrule Screw-on connection for ring terminal PZ2 1 to 25 A 2 N.m 1 to 25 mm 2 1 to 25 mm 2 Ø 5 mm DB DB DB DB DB Clip on DIN rail 35 mm. Technical data According to IEC/EN Insulation voltage (Ui) 500 V AC Pollution degree 3 Rated impulse withstand voltage (Uimp) 6 kv Thermal tripping Nominal temperature for operation 50 C According to ambiant temperature See module CA Magnetic tripping (Ii) C curve in alternative current 8.5 In ± 20 % in direct current 12 In (± 20 %) According to current frequency 50/60 Hz Utilization category A Other characteristics Degree of protection Device in modular enclosure IP40 Endurance (O-F) Electrical 10,000 cycles Mechanical 20,000 cycles Service temperature -30 C to +70 C Storage temperature -40 C to +80 C Power loss See module CA Indifferent position of installation. Weight (g) Circuit-breaker Type C60L 1P 120 2P 240 3P 360 4P 480 DB Dimensions (mm) CM909001E Version : /05/

26 catalogue (cont.) C60H-DC circuit breakers PB IEC/EN The C60H-DC are used in direct current circuits for railway rolling stock and applications for electrical equipments. They combine the following functions of circuit protection against short-circuit and overload currents, control and isolation. Direct current (DC) Breaking capacity (Icu) according to IEC/EN Type Voltage (Ue) Rated service breaking capacity (Ics) 1P 110 V 220 V 250 V 440 V 500 V Rating (In) 1 to 63 A 20 ka 10 ka 6 ka % Icu 2P (in series) 110 V 220 V 250 V 440 V 500 V 1 to 63 A - 20 ka 20 ka 10 ka 6 ka 75 % Icu C60H-DC Type 1P 2P Mass of combustible material 41.2 g 82.4 g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers C60H-DC Type 1P 2P DB DB DB PB Supply from above or below, observing the polarity Supply from above Supply from below Rating (In) Curve B Curve C Curve K Curve B Curve C Curve K 1 A - MGN61824 MGN MGN61841 MGN A - MGN61825 MGN MGN61842 MGN A - MGN61826 MGN MGN61843 MGN A - MGN61827 MGN MGN61844 MGN A MGN61800 MGN61829 MGN61863 MGN61812 MGN61846 MGN A MGN61801 MGN61830 MGN61864 MGN61813 MGN61847 MGN A MGN61802 MGN61831 MGN61865 MGN61814 MGN61848 MGN A MGN61803 MGN61832 MGN61866 MGN61815 MGN61849 MGN A MGN61804 MGN61833 MGN61867 MGN61816 MGN61850 MGN A MGN61805 MGN61834 MGN61868 MGN61817 MGN61851 MGN A MGN61806 MGN61835 MGN61869 MGN61818 MGN61852 MGN A MGN61808 MGN61837 MGN61871 MGN61820 MGN61854 MGN A MGN61809 MGN61838 MGN61872 MGN61821 MGN61855 MGN A MGN61810 MGN61839 MGN61873 MGN61822 MGN61856 MGN A MGN61811 MGN61840 MGN61874 MGN61823 MGN61857 MGN61891 Number of modules of 9 mm Version : /05/2013 CM909001E

27 catalogue (cont.) C60H-DC circuit breakers Connection Without accessory With accessories DB mm 6.5 mm Rating Tightening torque Rigid / Stranded Copper cables Flexible or ferrule 50 mm² Screw-on Multi-cables Al connection for terminal terminal ring terminal Rigid cables Flexible cables DB DB DB DB DB O-OFF O-OFF PZ2 y 25 A 2.5 N.m 1 to 25 mm 2 1 to 16 mm 2 50 mm 2 Ø 5 mm 3 x 16 mm 2 3 x 10 mm 2 > 25 A 3.5 N.m / 1 to 35 mm 2 1 to 25 mm 2 - DB Multi-cables connection 14 mm 6.5 mm Rating Tightening torque DB Without accessory 2 Copper cables 3 Multi-cables / Different wires Rigid / Stranded DB Flexible or ferrule DB Flexible / Stranded Flexible / Stranded / Rigid O-OFF O-OFF PZ2 y 25 A 2.5 N.m 2 x 1 mm 2 to 2 x 10 mm 2 3 x 1 mm 2 2 x 2.5 mm x 1.5 mm 2 > 25 A 3.5 N.m 2 x 1 mm 2 to 2 x 16 mm 2 3 x 4 mm 2 2 x 10 mm x 6 mm 2 DB DB DB DB Clip on DIN rail 35 mm. Indifferent position of installation. IP20 IP40 Technical data Tripping curves: vvb curve - protection of very long cables, protection of networks supplied by generators (in TN and IT earthing systems). vvc curve - Overcurrent protection for any type of application. vvk curve - protection of circuits that supply high inrush current loads: transformers, motors, etc... Positive break indication - the green strip indicates that all the poles are open and allows work to be carried out on the downstream circuit in complete safety. Suitable for isolation as defined in IEC/EN Increase in the service life of the product: thanks to fast closure independent of the speed of action on the handle. Current limitation in the event of a fault: fast opening of the contacts prevents the loads from being destroyed in the event of a short-circuit. Main characteristics According to IEC/EN Insulation voltage (Ui) 500 V DC Pollution degree 3 Rated impulse withstand voltage (Uimp) 6 kv under frame Reference temperature 25 C Magnetic tripping (Ii) B curve 5.5 In (± 20 %) C curve 8.5 In (± 20 %) K curve 12 In (± 20 %) Utilization category A (no delay) Additional characteristics Degree of protection Device only IP20 (IEC 60529) Device in modular IP40 enclosure Endurance (O-C) Electrical 3,000 cycles (where L/R=2 ms) 6,000 cycles where the circuit is resistive Mechanical 20,000 cycles Operating temperature -25 C to +70 C Storage temperature -40 C to +85 C Tropicalization (IEC ) Treatment 2 (relative humidity 95 % at 55 C d Failure to match polarity during connection may lead to a fire hazard and/or serious injury. b The connection polarity must be observed (marked on the front panel). b Use only with direct current. CM909001E Version : /05/

28 catalogue (cont.) C60H-DC circuit breakers Weight (g) Circuit-breaker Type C60H-DC 1P 142 2P 284 Dimensions (mm) DB C60H-DC DB t t t 35 Details of minimum distance between circuit-breaker and earthed metal parts for circuit-breaker intended for use without enclosure. 28 Version : /05/2013 CM909001E

29 catalogue (cont.) N40N circuit breakers PB PB IEC/EN N40N circuit breakers are circuit breakers which combine the following functions: vvcircuit protection against short-circuit currents, vvcircuit protection against overload currents, vvbreaking and industrial disconnection as per standards IEC/EN The presence of the green strip guarantees physical opening of the contacts and allows operations to be performed on the downstream circuit in complete safety. Increased product service life thanks: vvovervoltage resistance, vvhigh performance limitation, vvto fast closing independent of the speed of actuation of the toggle. Upstream or downstream connection. Positive contact indication Suitability for isolation in accordance with the IEC/EN standard. Alternating current (AC) 50/60 Hz Ultimate breaking capacity (Icu) as per IEC/EN Voltage (Ue) Ph/Ph (3P+N) 415 V Ph/N (1P+N) 240 V Service breaking capacity (Ics) Rating (In) 1 to 40 A 10 ka 75 % of Icu 1.2 x 8.5 In i IT N40N Type 1P+N 3P+N Mass of combustible material g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers N40N circuit breakers 10 ka Type 1P+N 3P+N DB DB Rating (In) C curve C curve 1 A MGN A MGN A MGN A MGN A MGN21364 MGN A MGN21365 MGN A MGN21366 MGN A MGN21367 MGN A MGN21368 MGN A MGN21369 MGN A MGN21370 MGN21410 Width in 9-mm modules 2 6 CM909001E Version : /05/

30 catalogue (cont.) N40N circuit breakers Technical data Main characteristics According to IEC/EN Insulation voltage (Ui) Phase-to-phase V AC Thermal tripping Reference temperature 50 C Magnetic tripping C curve 8.5 In (± 20 %) Limitation class 3 Rated impulse withstand voltage (Uimp) 4 kv Pollution degree 3 Additional characteristics Degree of protection Device only IP20 (IEC 60529) Device in modular enclosure IP40 Insulation class II Endurance (O-C) Electrical y 20 A 20,000 cycles u 25 A 10,000 cycles Mechanical 20,000 cycles Operating temperature -25 C to +70 C Storage temperature -40 C to +70 C Tropicalization (IEC ) Treatment 2 (relative humidity of 95 % at 55 C) DB DB DB IP20 Clip on DIN rail 35 mm. Indifferent position of installation. Dimensions (mm) Weight (g) DB P+N 54 1P+N Circuit breakers Type N40N 1P+N 115 3P+N Version : /05/2013 CM909001E

31 catalogue (cont.) N40N circuit breakers Reinforced cable pull-out strength: serrated terminals Where there is a comb tooth, the connection of cables of cross section 16 mm 2 remains possible Automatic cable guiding in the correct position: terminals with guard Assembly and disassembly "comb busbar" in place by latches at the top and bottom of the products Positive contact indication A green strip on the toggle guarantees opening of all the poles in safety conditions (padlocking possible) for work to be carried out on live parts Markings Area for 4 marking clips alongside the downstream terminal Connection DB mm 5.5 mm Type Tightening torque Copper cables Rigid Flexible or with ferrule DB DB PZ2 N40N 2 N.m 0.75 to 16 mm to 10 mm 2 Connection by comb busbar or cables (as per EN 50027). CM909001E Version : /05/

32 catalogue (cont.) N40 Vigi residual current devices IEC/EN The N40 Vigi residual current device provides complete protection for final circuits (against overcurrents and insulation faults): vvprotection for people against electric shocks by direct contacts (30 ma), vvprotection for people against electric shocks by indirect contacts (300 ma), vvprotection of installations against risk of fire (300 ma). N40 Vigi Type 1P+N Mass of combustible material g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B DB Catalogue numbers N40 Vigi 6000 Type AC Width in 9-mm modules Auxiliaries Modules CM and CM P+N C curve Sensitivity 30 ma 300 ma Rating 10 A M9D11610 M9D (In) 16 A M9D11616 M9D A M9D11620 M9D A M9D11625 M9D A M9D11640 M9D14640 Voltage rating (Ue) 240 V AC Operating frequency 50 Hz Connection DB mm 5.5 mm Rating Tightening torque Copper cables Rigid Flexible or with ferrule DB DB PB PZ2 All 2 N.m 0.75 to 16 mm to 10 mm 2 32 Version : /05/2013 CM909001E

33 catalogue (cont.) N40 Vigi residual current devices Positive contact indication A green strip on the toggle guarantees opening of all the poles in safety conditions (padlocking possible) for work to be carried out on live parts Test button Fast closing Display of earth fault on the front panel by position of toggle DB DB DB Clip on DIN rail 35 mm. Indifferent position of installation. IP20 IP40 Technical data Main characteristics Insulation voltage (Ui) Pollution degree 3 Rated impulse withstand voltage (Uimp) 400 V AC Setting temperature for ratings 50 C Earth leakage protection with instantaneous 30, 300 ma tripping Magnetic tripping C curve 8.5 In (± 20 %) Utilization category A Insulation class 2 8/20 µs impulse withstand current 250 Â According to IEC/EN Limitation class 3 Rated breaking capacity (Icn) 6000 A Rated residual breaking and making capacity 6000 A (IΔm) According to IEC/EN Breaking capacity (Icu) 10 ka Service breaking capacity (Ics) 75 % Icu Additional characteristics Degree of protection Device only IP20 (IEC 60529) Device in modular enclosure IP40 Classe d isolement II Endurance (O-C) Electrical 20,000 cycles Mechanical 20,000 cycles Overvoltage category (IEC 60364) IV Operating temperature -5 C to +60 C Storage temperature -30 C to +70 C Tropicalization (IEC ) Treatment 2 (relative humidity of 95% at 55 C) 4 kv Weight (g) Residual current device Type N40 Vigi 1P+N 125 DB Dimensions (mm) CM909001E Version : /05/

34 catalogue (cont.) ID residual current circuit breakers PB PB IEC/EN ID residual current circuit breakers offer the following functions: vvprotection of persons against electric shock by direct contact (30 ma), vvprotection of persons against electric shock by indirect contact (300 ma), vvprotection of installations against fire risks (300 ma). SI type The SI type offers enhanced immunity to electrical disturbances. ID Type 2P 4P Mass of combustible material g 127 g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Tenue aux chocs et aux vibrations (CEI 61373) Category 1 Class B DB Catalogue numbers ID residual current circuit breakers Type AC SI Width in 9-mm modules 2P Sensitivity 30 ma 300 ma 30 ma 300 ma s Rating 25 A M9R A M9R11240 M9R14240 M9R31240 M9R35240 DB P Sensitivity Rating 40 A M9R11440 M9R14440 M9R31440 M9R Voltage rating (Ue) 2P V 4P V Operating frequency 50 Hz Connection Without accessory With accessories DB Type Tightening torque Copper cables 50 mm 2 Rigid Flexible or with ferrule Al terminal Screw-on connection for ring terminal Multi-cable terminal Rigid Flexible cables cables DB DB DB DB DB ID 3.5 N.m 1 to 35 mm 2 1 to 25 mm 2 50 mm 2 Ø 5 mm 3 x 16 mm 2 3 x 10 mm 2 34 Version : /05/2013 CM909001E

35 catalogue (cont.) ID residual current circuit breakers Test button Window Tripping upon fault is indicated by a red mechanical status indicator on the front panel Clip-on terminal markers DB DB DB Clip allowing dismounting with comb busbar in place Clips on to 35 mm DIN rail. Any installation position. IP40 Technical data Main characteristics Insulation voltage (Ui) 440 V Degree of pollution 2 Rated impulse withstand voltage (Uimp) 6 kv According to IEC/EN Making and breaking capacity (Im/IDm) 10 In Impulse current AC type 250 Â withstand (8/20 μs) without tripping) SI type 3 kâ Rated conditional short-circuit current (Inc/IDc) With fuse 10,000 A Additional characteristics Degree of protection Device in modular enclosure IP40 Endurance (O-C) Electrical 2000 cycles Mechanical 20,000 cycles Operating AC type -5 C to +40 C temperature SI type -25 C to +40 C Storage temperature -40 C to +60 C Tropicalization (IEC ) Treatment 2 (relative humidity 95 % to 55 C) Weight (g) Residual current circuit breakers Type 2P 230 4P 450 Positive contact indication Suitability for isolation in industrial sector The presence of the green strip guarantees physical opening of the contacts and allows operations to be performed on the downstream circuit in complete safety. ID DB Dimensions (mm) 4 P P CM909001E Version : /05/

36 catalogue (cont.) Vigi N40 add-on residual current devices PB Earth leakage protection devices can ensure: b protection of electrical installations against insulation faults b protection for people against direct and indirect contact b protection of the installations against fire risks. IEC/EN and The Vigi N40N modules, to be combined with a circuit breaker, incorporate in a single enclosure the residual current relay and the toroid. The residual current tripping device is electromechanical and operates without an auxiliary source. A homogeneous unit in compliance with the EN and EN standards, a residual current device retains all the characteristics of the circuit breaker alone; in particular, the thermal tripping threshold of the circuit breaker is retained in the presence of the earth leakage module. Operation When an earth fault occurs, the Vigi module causes automatic opening of the circuit breaker with which it is combined. Fault indication is performed by a red strip on the operating handle for Vigi module resetting. Resetting of the earth leakage module is performed, at the user's choice: vveither by the reset handle of the circuit breaker (in one operation), vvor independently of the circuit breaker (in 2 operations). SI type The SI type offers enhanced immunity to electrical disturbances. Vigi N40 Type 3P+N Mass of combustible material g Type of combustible material PA6 MD25 FR(30) Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Catalogue numbers Vigi N40 add-on residual current devices Type AC SI Width in 9-mm modules DB P+N Sensitivity 30 ma 300 ma 30 ma 300 ma N N T Rating 40 A M9Y11740 M9Y14740 M9Y31740 M9Y N N Connection DB mm Tightening torque Copper cables Rigid Flexible or with ferrule 13 mm PZ2 DB N.m 0.75 to 16 mm to 10 mm 2 DB Where there is a comb busbar tooth, the connection of cables of cross section 16 mm 2 remains possible. Connection: vvupstream: direct by comb busbar, vvdownstream: by cables. 36 Version : /05/2013 CM909001E

37 catalogue (cont.) Vigi N40 add-on residual current devices Reinforced cable pull-out strength: serrated terminals Automatic cable guiding in the correct position: terminals with guard Test button PB Every circuit breaker combined with a Vigi module remains compatible with the indication and tripping auxiliaries DB DB Clip on DIN rail 35 mm. Technical data Main characteristics According to IEC/EN Insulation voltage (Ui) Phase-to-phase V AC Operating frequency 50 Hz Pollution degree 3 as per IEC (for installation in industrial environment) Rated impulse withstand voltage (Uimp) 4 kv Behaviour in the event of a phase-to-earth fault Residual breaking and making capacity (IΔm) in TN-S earthing system identical to the rated breaking capacity (Icn) Additional characteristics Degree of protection Device only IP20 Device in modular IP40 enclosure Operating temperature SI types -25 C to +60 C AC type -5 C to +60 C Storage temperature -40 C to +60 C Tropicalization Treatment 2 (relative humidity of 95 % at 55 C) Indifferent position of installation. DB IP20 IP40 Weight (g) Vigi modules Type 3P+N 210 DB Dimensions (mm) CM909001E Version : /05/

38 b The OF electrical auxiliary provide the remote position (open/closed) indication function of the associated device in the event of a fault. b They clip on (no tool required) to the left-hand side of the associated device. catalogue (cont.) Electrical auxiliary for C60 et N40N devices IEC/EN OF electrical auxiliary Type OF Mass of combustible material 19 g Type of combustible material PA6 GF20 FR Fire and smoke requirements (NF F , NF F ) I3F2 level 2 Resistance to shocks and vibrations (IEC 61373) Category 1 Class B Auxiliary Type OF Open/closed auxiliary contact Function Wiring diagrams Changeover contact indicating the "open" or "closed" position of the associated device DB PB100626_SE-30 Utilization Catalogue numbers Remote indication of the position of the associated device MGN26924 Technical specifications Rated voltage (Ue) V AC V DC Operating frequency Hz 50/60 Weight (g) Auxiliary Type OF 30 Test function On front face Width in 9 mm modules 1 Operating current 3 A /415 V AC 6 A / y 240 V AC Number of contacts 1 NO/NC Operating temperature -25 C to +50 C Storage temperature -40 C to +85 C Standards IEC/EN b b Dimensions Connection DB DB mm Type Tightening torque Copper cables Rigid Flexible or with ferrule PZ1 DB OF 1 N.m 0.5 to 2.5 mm² 2 x 1.5 mm 2 DB mm OF 38 Version : /05/2013 CM909001E

39 catalogue (cont.) Accessories for C60, N40N, ID, N40 Vigi devices Installation Accessories Padlocking device J_SE-20 Function Used to padlock a device in the "open" or "closed" position Diameter of the padlock: 8 mm max. Locking in the ON position does not prevent the device from tripping in the event of a fault Isolation: in conformity with IEC/EN Cat. numbers Set of 2 Suitable for the following devices: C60 b b N40N b b ID b b N40 Vigi b b Connection Accessories Screw-on Connection kit connection for for ring ring terminal terminals DB N-23 Identification Accessories Clip-on terminal marker strip D_SE-23 Function DB For lug tipped cables, front or rear mounting 5 mm Cat. numbers Set of 8 2 Suitable for the following devices: C60 y 25 A b b b b C60 > 25 A b b b b N40N ID b b b b N40 Vigi Tightening torque 2 N.m 2 N.m For terminal up to 63 A, front or rear access (screw Ø 5 mm) It incorporates a "conductive" part and an "insulating" part which ensures the phase-to-phase clearance Function Cat. numbers For connection identification 0: AB1-R0 A: AB1-GA 1: AB1-R1 B: AB1-GB 2: AB1-R2 C: AB1-GC 3: AB1-R3 D: AB1-GD 4: AB1-R4 E: AB1-GE 5: AB1-R5 F: AB1-GF 6: AB1-R6 G: AB1-GG 7: AB1-R7 H: AB1-GH 8: AB1-R8 I: AB1-GI 9: AB1-R9 J: AB1-GJ Set of 250 Suitable for the following devices: C60 4 markers max. per pole N40N 4 markers max. per pole ID (2P) 4 markers max. per pole N40 Vigi 4 markers max. per device K: AB1-GK L: AB1-GL M: AB1-GM N: AB1-GN O: AB1-GO P: AB1-GP Q: AB1-GQ R: AB1-GR S: AB1-GS T: AB1-GT U: AB1-GU V: AB1-GV W: AB1-GW X: AB1-GX Y: AB1-GY Z: AB1-GZ +: AB1-R12 -: AB1-R13 Blank: AB1-RV CM909001E Version : /05/ mm 39

40 Certifications 5 40

41 Certifications DB Fire and smoke rating certification Classification to NF F and NF F Products Material composition Results Validity COFRAC certificate no. Laboratory C60, PA6 GF20 FR I3 10/02/2014 J LNE (Trappes) C60H-DC, N40N, ID, F2 15/06/ /09 LAPI (S.P.A.) C60, N40N, Vigi N40 PA6 MD25 FR I3 28/09/ SNPE F2 7/10/ SNPE Resistance to shocks and vibrations IEC specifies the random vibration and shock test level to be applied to components and items of equipment intended for installation on railway vehicles. The test level to be applied depends only on the location of the components in the train. The test level classification for final distribution products is defined for category 1 / class B. Category 1, class B "Anything mounted inside an equipment case which is in turn mounted directly on or under the car body" Vibration, broad-band random - long time test Fh According to IEC point 9 category 1 class B and IEC Vertical Lateral Longitudinal Effective acceleration 7.90 m/s m/s m/s 2 Frenquency spectrum 5-50 Hz m 2 /s m 2 /s m 2 /s Hz -6 db/octave -6 db/octave -6 db/octave 150 Hz m 2 /s m 2 /s m 2 /s Hz Frequency range Number of axes 3 Test duration 15 h (5 h per axis) Shock - test Ea According to IEC point 10 category 1, IEC and demands of the client Vertical Lateral Longitudinal Acceleration 50 m/s 2 (5 g) 50 m/s 2 (5 g) 50 m/s 2 (5 g) Pulse duration 30 ms 30 ms 30 ms Number of directions 6 (3 axes, with 2 directions for each axis) Number of shocks 18 (3 shocks per direction) test conducted in and out of operation, with contact observation Vibration, broad-band random - functional test Fh According to IEC point 9 category 1 class B and IEC Vertical Lateral Longitudinal Effective acceleration 1.0 m/s m/s m/s 2 Frenquency spectrum 5-50 Hz m 2 /s m 2 /s m 2 /s Hz -6 db/octave -6 db/octave -6 db/octave 150 Hz m 2 /s m 2 /s m 2 /s Hz Frequency range Number of axes 3 Test duration 30 minutes (10 minutes in each axis) CM909001E Version : /05/