BD 480. GET EVEN MORE.

Transcription

1 BD 480. GET EVEN MORE. EN

2 Get even more. When deciding on which semi-automatic rotor spinning machine to choose, benefit from the performance and reliability of the market leader the BD brand from Schlafhorst. With the BD 480 you get more: 40 years of experience as the technology leader in semiautomatic rotor spinning. More than 3 million BD spinning positions sold worldwide. A machine that meets European quality standards. Unsurpassed Schlafhorst service and individual knowledge transfer for your spinning mill. And an attractive price-performance ratio. The BD brand guarantees rock-solid reliability with the triple benefits of consistently good yarn quality, low spinning costs and high productivity. Get more out of your rotor spinning plant with the BD 480.

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4 Proven energy efficiency ffhighly efficient energy-saving aerodynamics in the vacuumoptimised spinbox ffautomatic and electronically controlled screen cleaning ffconstant negative spinning pressure from the first to the last spinbox no matter what the length of machine fflow energy requirements thanks to proven EVA (Electronic Vacuum Adjustment) system 4 BD 480

5 Money-saving production Vacuum-optimised spinbox The rotor housing of the BD 480 has been provided with effective sealing. Fluctuations and leakages in vacuum are reliably prevented. Outstandingly economical drive system Schlafhorst reinforces its position as technology leader through the on-going development of its machine drives and the continual setting of new industry standards. The BD 480 offers you the latest generation of economical drive and control technology. EVA the complete energy efficiency system The vacuum system of the BD 480 also improves your energy consumption. With the EVA (Electronic Vacuum Adjustment) system, you have a proven and highly efficient original electronically controlled suction system. EVA controls the vacuum level precisely to your requirements. It is supported by the automatic electronically controlled screen cleaning system. This significantly extends the adjustment intervals of the BD 480. BD 480 5

6 Increase productivity ffmachine length tailored to individual requirements for maximum use of available space ffthe quickest piecing technology with Joint Spinning In synchronous piecing technology 6 BD 480

7 Profits all along the line More productivity per square metre Make the best possible use of your spinning plant: With the original BD 480 rotor spinning machine from Schlafhorst, you benefit from the profitability, value retention and productivity of the market leader. 6 % more production per square metre thanks to more compact design Competition BD What s more, you also get a machine length tailored to your requirements and a compact spinning position design. This allows you to produce yarn on the largest possible number of spinning positions per square metre Machine length in metres (480 spinning positions) Fully automatic run-up with proven JSI piecing technology No other rotor spinning machine of this class runs up faster than the BD 480. And it does so completely automatically, making you less dependent on personnel input. The unique JSI (Joint Spinning In) technology offers synchronous piecing at all spinning positions at the press of a button. The precise digital control system guarantees 95 % piecing reliability. What this means in practice is a complete machine run-up in approx. 5 minutes without having to take personnel away from other areas. Only Schlafhorst machines can do this. Full production in just a few minutes Conventional run-up with 4 operators Conventional run-up with 8 operators BD 480 with JSI (Joint Spinning In) Run-up time (min) BD 480 7

8 Fewer staff, more production fffast and reliable operation with new colour control panel ffproven optical and acoustic signals for rapid operator intervention ffergonomic concept with numerous time-saving solutions 8 BD 480

9 Lower spinning costs Quicker and more convenient the new colour display Lot changes are now faster. In addition, spinning processes and machine productivity can be optimised while the machine is running with just 3 clicks at the user-friendly new control panel. The replacement of change gears is a thing of the past. Prompt action, more yarn The BD 480 flags up errors and required operator interventions by means of highly visible and audible signals. Warning lights, alarm tones and spinning position LED displays show precisely where action needs to be taken. This is particularly useful on long machines. Time savings and improved productivity The BD 480 facilitates operation and maintenance. Spinning components can easily be accessed and replaced quickly without the need for tools. An integrated slider halves the amount of work required to clean the screen. Downtimes are reduced and machinery and personnel are deployed more efficiently. BD 480 9

10 Yarns for the international market ffproven yarn quality thanks to E-Cam, the widely recognised electronic BD drive technology and BD frame damping ffcoarse yarns up to Nm 1.7 / Ne 1 ffeffective yarn monitoring is ensured by Corolab Q from the proven Corolab system family, which has been installed over 1 million times worldwide ffreliable Burmaster BM 2+ piecing technology fffancynation integrated fancy yarn device 10 BD 480

11 Quality plus flexibility Yarns and packages that meet your needs Custom packages with E-Cam, the proven original BD yarn guide technology: You control the angle of wind, anti-patterning, package traverse and take-up tension centrally at the control panel. The BD 480 offers maximum flexibility when it comes to different yarns. Whether viscose yarns, manmade yarns, extremely short fibre cottons and noils, or coarse yarns up to Ne 1 (Nm 1.7) you produce outstanding quality. Yarn inspection proven in practice millions of times Corolab Q: one of the best quality guards that the market has to offer. Corolab checks your yarns not just during spinning, it also inspects the piecings. Reliable piecing technology Burmaster BM 2+ with SDSI ensures high success rates and high reproducibility. Achieve great quality piecings every time with no compressed air requirements. Fancynation: fancy yarns integrated You can save up to 100 fancy compositions and 100 lots in the integrated digital Fancynation system of your BD 480. BD

12 Customer Support SUN SERVICE UNLIMITED With SUN SERVICE UNLIMITED Saurer establishes new service standards for the entire textile value chain. SUN is a bundle of differentiated services that add real value to Saurer machinery throughout its entire life cycle. Highly trained staff accompanied by state-of-the-art tools improve our customers daily business in a flexible and individual way. We provide the owners of Saurer machinery with innovative products and best services to improve production and profitability. With SUN SERVICE UNLIMITED Saurer sets the benchmarks in: Consulting Installation Know-how Transfer Original Parts Maintenance and Repair Updates and Upgrades 12 BD 480

13 Charlotte (US) Übach-Palenberg (DE) Krefeld (DE) Münster (DE) Macclesfield (GB) Tashkent (UZ) Hammelburg (DE) Kruishoutem (BE) Fellbach (DE) Náchod (CZ) Ebersbach (DE) Jiangsu (CN) Kempten (DE) Arbon (CH) Chandigarh (IN) Wattwil (CH) Shanghai (CN) Biella (IT) Jintan (CN) Karachi (PK) Istanbul (TR) Tehran (IR) Dhaka (BD) Osaka (JP) Halol (IN) Suzhou (CN) Kahramanmaraş (TR) Alexandria (EG) Hong Kong (CN) Mexico City (MX) Gujarat (IN) Ahmedabad (IN) Mumbai (IN) Vadodara (IN) Singapore (SG) Bandung (ID) Feira de Santana (BR) Coimbatore (IN) Durban (ZA) Sao Leopoldo (BR) Production Service Production & Service Saurer Branch Office SECOS 2.0 A strong tool, a strong partner With SECOS 2.0 Saurer is providing its customers with an efficient tool for optimising the operation of machines and equipment. With its second generation, SECOS enables a significant increase in efficiency for processes concerning the maintenance, care, modernisation and procurement of original parts. With the latest generation of the online portal Saurer underlines its service leadership in textile machinery engineering. Years of experience in online customer service combined with state-ofthe-art IT and an innovative user interface produce a number of appealing customer benefits. Users of SECOS 2.0 are given access to all the necessary information for running their product portfolios. From operating and service documentation to original parts catalogues, up to e-learning modules and knowledge databases all of it precisely tailored to their machinery and needs. BD

14 Technical data BD 480 Machine type Schlafhorst BD 480 rotor spinning machine with 32 to 480 spinning positions Burmaster BM 2+ semi-automatic piecing technology Sectional design with 16 spinning positions per section Spindle gauge: 210 mm Technology data Raw materials Natural and manmade fibres and blends Fibre lengths up to 60 mm Yarn count range tex / Nm 4 67 / Ne tex / Nm / Ne 1 40* Depending on raw material and machine length Sliver feed ktex / Nm 0.14 Nm 0.40 / Ne 0.08 Ne 0.24 Draft fold (IDS) Basic machine IDS Intelligent Drive System. Piecing parameters, rotor speed, negative spinning pressure, trash aspiration, opening roller speed* and take-up speed are all infinitely adjustable Two-colour LED at each spinning position for operator guidance Conveyor belt for removing packages Central lubrication monitoring Three-colour signal light for operator support Spares and lubricants* NSB 38 spinbox Technically designed for rotor speeds up to 120,000 rpm* SDSI (Single Drive Sliver Intake), single-motor driven sliver intake with reverse function, intake speed m/min Direct mounting of rotors and opening rollers Electronically controlled adjustment of the opening roller speed by means of frequency inverter* Spinning components*** Rotors Available coatings: D = diamond coating DN = diamond coating and nickel-plated BD = boride and diamond coating (3D coating) Rotor diameter from mm Rotor speeds up to 75,000 rpm Rotor speeds up to 120,000 rpm* Opening rollers Available coatings: DN = diamond coating and nickel-plated NP = mechanical / chemical special treatment and needle polished Various tooth geometries Navels Ceramic inserts, smooth, notched, spiral navels Steel navels, smooth, notched for coarse yarns Cleaning inserts Cleaning inserts optionally with air pipe wedges for optimisation of air utilisation in the spinbox Winding head Package formats Cylindrical packages up to 300 mm, 4.2 kg weight Tapered packages 2 up to 280 mm, 3.8 kg weight* Tapered packages 4 20 up to 280 mm, 3.5 kg weight* Tube dimensions, cylindrical, smooth / flanged Ø 50 x 170 mm, Ø 54 x 170 mm, Ø 40/50 x 170 mm, Ø 44/54 x 170 mm Tube dimensions, tapered, smooth / flanged 2 Ø 44/65 x 170 mm, Ø 54/65 x 170 mm 4 20 Ø 33/59 x 170 mm, Ø 28/59 x 170 mm Angle of wind Easy electronic setting without tools Take-up speeds Depending on the machine length and on the angle of wind: Cylindrical packages: up to 180 m/min Tapered packages: up to 165 m/min Fancy yarns with Fancynation: up to 150 m/min Yarn guide traverse Cylindrical and tapered: 150 mm Traverse displacement infinitely variable from 0 4 mm Anti-patterning achieved by periodically adjusting the movement of the yarn guide Waxing device* The wax roller is centrally driven Mechanical package lifting device* Controlled mechanical package lifting Stop mechanism when yarn length is reached Length measurement device for producing packages with specific yarn lengths Burmaster BM 2+ Electronically controlled SDSI (Single Drive Sliver Intake) with reverse function for gentle handling of the fibres Digital optical piecing testing with Corolab Q* Joint Spinning In* Electronically controlled mass piecing, e.g. following a power failure Digital optical piecing testing with Corolab Q* Available for machines with up to 448 spinning positions Suction system EVA (Electronic Vacuum Adjustment) for electronically controlled, constant negative spinning pressure and electronically controlled trash aspiration Yarn residues, waste and fibres are collected separately in a two-chamber system Screen automatically cleaned by a wiper**** Operator display For inputting all spinning and piecing parameters, negative spinning pressure, trash aspiration and take-up speed Graphical support provided by pictograms Data collection and analysis Visualisation of maintenance intervals Data visualisation on screen Corolab Q Digital Technology* Corolab Q digital sensors for recording yarn diameter deviations and piecing quality at every spinning position Input of parameters at the Corolab display Travelling cleaner* Travelling cleaner for blowing / cleaning the spinning positions and suction of fibre fly. Spinning cans** Spinning can dimensions round cans: Diameter 9, 10, 12, 14, 16 Height 36 to 42 Fancynation fancy yarn device* Single-motor SDSI (Single Drive Sliver Intake), control software Adjustment via operator terminal Reverse function for more striking effects Repeat control when piecing Integrated memory for 100 effect data records * Option ** Not included in the standard scope of supply of the machine *** Partly optional **** Basic equipment for machines with more than 448 spinning positions, option for machines with up to 448 spinning positions 14 BD 480

15 Spinning positions Sections Space requirement without cans m 2 Space requirement with cans 14 inch m 2 Space requirement with cans 16 inch m 2 Length L1 mm ,025 Dimensions for each additional section ,780 Air-conditioning unit Machine sections Drive unit Regarding this brochure Research and development never stand still. This may mean that some statements about the BD have been rendered obsolete by technical progress. The illustrations have been selected for information purposes only. They may show special equipment which is not included in the standard scope of supply. BD

16 /Schlafhorst/BD/16-07/BD480/EN Schlafhorst Zweigniederlassung der Saurer Germany GmbH & Co. KG Carlstrasse 60 D Übach-Palenberg Germany T F info.schlafhorst@saurer.com Schlafhorst s quality management system complies with the requirements of EN ISO 9001.