Secure energy supply. Energy Automation for the Automotive Industry and First Tier Suppliers

Transcription

1 Secure energy supply for the Automotive Industry and First Tier Suppliers

2 Electrical Power Supply for Automotive Industry Characteristics Has an effect directly on the core business Production Costs Availability Benefit clearly measurable Necessary for the operation of an automotive plant Electrical Power Supply for Industry Number of produced engines, cars, etc. Basic Requirement Not customers core business side-show Maintenance Profitability Differences to power utilities Simply must work!!! Slide 2 Power Automation/EMCS is not naturally Connection/Coupling to other system is a must (Process Control Building Automation, etc.) Industrial standards are necessary

3 in Automotive Industry One Piece of a Whole Totally Integrated Power Enterprise Resource Planning (ERP) Enterprise Resource Planning (ERP) Manufacturing Execution Systems (MES) Manufacturing Execution Systems (MES) Automation Automation Totally Integrated Automation Total Building Solutions Slide 3

4 in Automotive Industry The purpose Nothing runs without electricity!!! especially not in automotive industry. Press shop, body shop, paint shop and powertrain, as well as the final assembly all require a flexible, scalable power supply. The following key tasks must be taken into account: Protection and Power Quality Protecting power infrastructure Station Automation Economical control of operations Energy Management Integral control of power requirement Energy automation not only protects your system against possible damages, it also ensures consistent quality of the electrical power supply - and thus of your processes as well. In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at least minimize, any interruption of the supply Slide 4

5 in Automotive Industry Total and integrated solutions Slide 5

6 in Automotive Industry Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Slide 6

7 in Automotive Industry Systematic solutions Slide 7

8 Standard solution for Automotive Industry Power Monitoring: DaimlerChrysler Peking Control Cabinet GPS Global Positioning System SICAM PAS CC (RT) with Valpro/Recpro Station Unit SICAM PAS (FS) Control Room DC Panel Simatic S7 OLM Profibus DP (Cu) OLM Profibus DP (Cu) Cabinet 2 Cabinet 3 Fibre Optics (F.O.) Cabinet 4 Cabinet 5 Cabinet 6 Cabinet 7 LV cabinet 1 Fibre Optics (F.O.) LV-compartments LV cabinet 8 IEC T103 (RS485) (CU) OLM ET200 Option Profibus DP (Cu)... OLM ET200 Option Profibus DP (Cu) x 15 7SJ62 Temp. Comp. SIMEAS P Temp. Comp. SIMEAS P MV-Switchgear Load Substations Slide 8

9 VW Intranet Link Standard solution for Automotive Industry Example for a Power Supply System of a Car Plant (1) control system fire department GPS time signal hall 1 hall 2 hall 3 IEC61850 RS1600F (16 x MTRJ) SICAM PAS HMI SICAM PAS CC wireless remote server Web Navigator hall 4 central heating messaging RS8000T (2 x MTRJ, 6x RJ45) Remote web- Monitoring Incomer Switch gear RS 8000 (8 x MTRJ) general station messages fibre optics copper cable Slide 9

10 Standard solution for Automotive Industry Example for a Power Supply System of a Car Plant (2) RS800 T 2 x MTRJ 6 x RJ45 Serial Hub (RS485-Bus) RS800 T 2 x MTRJ 6 x RJ45 to RS8000 (8 x FO) field unit 6MD63 7SJ63 7SJ63 7SJ63 7SJ63 7SD61 7SD61 7SD61 7SD61 7SJ63 7SJ63 7SJ63 7SJ63 7SJ63 RS800 T 2 x MTRJ 6 x RJ45 Serial Hub (RS485-Bus) RS800 T 2 x MTRJ 6 x RJ45 to RS8000 (8 x FO) field unit 6MD63 7SJ63 7SJ63 7SJ63 7SJ63 7SD61 7SD61 7SD61 7SD61 7SJ63 7SJ63 7SJ63 7SJ63 7SJ63 RS800 T 2 x MTRJ 6 x RJ45 Serial Hub (RS485-Bus) RS800 T 2 x MTRJ 6 x RJ45 to RS8000 (8 x FO) Slide 10 field unit 6MD63 7SJ63 7SJ63 7SJ63 7SJ63 7SD61 7SD61 7SD61 7SD61 7SJ63 7SJ63 7SJ63 7SJ63 7SJ63

11 Standard solution for Automotive Industry Example for a Power Supply System of a Car Plant (3) to RS1600F Hall 1 Central heating RS800 T 2 x MTRJ 6 x RJ45 RS800 T 2 x MTRJ 6 x RJ45 Serial Hub (RS485-Bus) 7SJ63 7SJ63 7SJ63 7SJ63 7SJ63 Field unit 6MD63 7SD61 7SD61 7SD61 Hall 2 Hall 3 Hall 4 RS800 T 2 x MTRJ 6 x RJ45 RS800 T 2 x MTRJ 6 x RJ45 RS800 T 2 x MTRJ 6 x RJ45 RS800 T 2 x MTRJ 6 x RJ45 Serial Hub (RS485-Bus) Serial Hub (RS485-Bus) Serial Hub (RS485-Bus) 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SJ62 7SD61 7SD61 7SD61 7SD61 7SD61 7SD61 7SD61 7SD61 7SD61 Slide 11

12 for Automotive Industry One System many advantages Concrete benefits for you: Integrated solution: Supervise your low- and medium voltage system with one system. Central human-machine interface: All activities can be carried out from one central operator terminal. Highest supply reliability: Thanks to Load Shedding functionality High availability and reliability: Thanks to tested components and the use of proven standards Optimum utilization of electrical energy: Thanks to load management functions Lower operating and maintenance costs: Thanks to the use of automatic functions Compliance with local energy saving and environmental issues: Thanks to comprehensive monitoring and reporting functions Slide 12

13 Productivity for Automotive Industry To say it with a few words Protect Control Analyze Improve Protect against blackouts and damages. Reduces downtimes due to fast error detection and analyses. Reduces operating and maintenance costs. Reduces energy costs by an optimized consumption of energy. Optimal investment by knowing the system behavior and its operating figures. Slide Page 13

14 for Automotive Industry Our customers References (Only an extract!) Slide 14

15 References Car Plant DaimlerChrysler Beijing Scope of Supply 20 pcs. 10 kv Switchgear 8 pcs. LV Main Units (SIMOSEC) 8 pcs. distributed I/O units (ET200) 15 pcs. Multifunction Protection Relays 8 pcs. Multifunctional Power Meter Power Monitoring System with integration of fire alarm system Engineering, commissioning and installation Training Project Location EPC Slide 15 DaimlerChrysler BeijingCar Plant Beijing, China China First Construction Customer Beijing Benz- DaimlerChrysler Automotive Co. Ltd. Customer Benefits Integrated Solution from MV-level to LV-level One System (Integration of fire alarm system) Bilingual HMI Best practice sharing and know-how transfer from Stuttgart to Beijing regarding DaimlerChrysler Power Automation solution High reliability by using a Power Automation and Monitoring system (e.g. failure identification)

16 References VW AG Plant Salzgitter, 20 kv substation modernization Scope of Supply Power Automation System consisting of : Power Automation Station Units 46 Multifunction Protection Relays 24 Differential Protection Relays 6 Bay Control Units Wireless remote server, web navigator, messaging Connection to fire control system Engineering, commissioning and installation Training Project Modernization of Substation Location Salzgitter, Germany Customer VW AG, Plant Salzgitter Customer Benefits Integrated Power Automation System Centralized solution State-of-the-art Substation Automation Standard based on IEC61850 Future-proofed - solution due to IEC61850 standard Use of standard communication based on TCP/IP (Ethernet) no additional communication network is necessary Remote access and messaging High safety standard High reliability due to redundancy Slide 16

17 References VW AG Plant Mosel Scope of Supply Power Automation System consisting of : Power Automation SICAM PCC with 2 WinCC operator's positions (Main operation) 5 LSA operator systems 6 Main Units (LSA) 34 Protection Relays 282 Bay Control Units Web navigator, Messenger Engineering, commissioning and installation Project Location Energy automation Plant Mosel Zwickau, Germany Customer VW AG, Plant Mosel Customer Benefits Centralized solution Integration of existing infrastructure Remote access to system information via Internet Explorer without any additional software Slide 17

18 References Carplant Ford Congqing: 110/10kV Substation Scope of Supply Power Supply System consisting of: 5 pcs. 110kV Gas Insulated Switch Gear (8DN8) 2 pcs. 110kV, 20MV Power Transformers 15 pcs. 10kV Vacuum Circuit Breaker (3AH) SIPROTEC Protection Relays: 2 pcs. Differential Transformer Protection (7UT 612) 2 pcs. Overcurrent Protection Relays (7SJ63) 15 pcs. Overcurrent Protection Relays (7SJ62) Project Location 110/10 kv Substation Ford Chongqing Chongqin, China Customer Ford, Changan Customer Benefits High safety standard High reliability due to high mean-time-between-failure (MTBF) Convenient and easy configuration due to user friendly configuration software (DIGSI) -> One software for all Siemens protection relays. Slide 18

19 References Engine Plant: Audi Györ (Hungary) Project Location Power Supply for AHM Györ, Hungary Customer AUDI HUNGARIA MOTOR Kft Scope of Supply Electrical Power Supply consisting of: 2 pcs. Main Station Switch Gear(8BK20) 3 pcs. Substation Switch Gear (8BK/NXAirM ) 75 pcs. LV Main Distributions (8PU) with 80 pcs. Multifunctional Protection Relay (7SJ63) Power Automation and Monitoring System (SICAM PCC) for HV/MV/LV 3 pcs. Busbar Protection Relays (7SS60) 20 pcs. Line Protection Relays (7SD60) Engineering, commissioning, installation Electrical installation of busducts and powercables Customer Benefits Sustainability by 10 years of close and constant responsibility by Siemens Specific Know-How of the plant and the requirements regarding electrical power supply Tailored/Optimized solution High safety standard High reliability -> No power fault/outage since installation Slide 19

20 References MV-Switchgear (NXAIR), Audi Ingolstadt Scope of Supply 100 pcs. 20 kv Air-insulated Switchgears (NXAIR) 100 pcs. Multifunction Protection Relays (7SJ6x) Engineering, commissioning and installation Training Project Location MV Switchgear NXAIR Ingolstadt, Germany Customer Audi Ingolstadt Customer Benefits State-of-the-art Substation Automation Standard based on IEC 103 Use of standard communication based on TCP/IP (Ethernet) no additional communication network is necessary Remote access and messaging High safety standard High reliability due to redundancy Slide 20

21 References Car Plant Hyundai Motors Asan Plant Scope of Supply Approximately 150 pcs. 22.9kV Multifunction Protection Relays (7SJ62) Engineering, commissioning and installation Training Project Location Modernization of Substation Asan, Korea Customer Hyundai Motors Asan Plant Customer Benefits High safety standard High reliability due to high mean-time-between-failure (MTBF) Convenient and easy configuration due to user friendly configuration software (DIGSI) -> One software for all Siemens protection relays. Slide 21

22 References Hyundai Motors Jeonju Plant Scope of Supply Approximately 150 pcs kv Multifunction Protection Relays (7SJ62) 3 pcs. 154 kv Multifunction Protection Relays (7SJ63) Engineering, commissioning and installation Training Project Location Modernization of Substation Jeonju, Korea Customer Hyundai Motors Jeonju Plant Customer Benefits High safety standard High reliability due to high mean-time-between-failure (MTBF) Convenient and easy configuration due to user friendly configuration software (DIGSI) -> One software for all Siemens protection relays. Slide 22

23 References Kia Motors Hwasung Plant Scope of Supply Approximately 60 pcs kv Multifunction Protection Relays Engineering, commissioning and installation Training Project Modernization of Substation Location Hwasung, Korea Customer Kia Motors Jeonju Plant Customer Benefits High safety standard High reliability due to high mean-time-between-failure (MTBF) Convenient and easy configuration due to user friendly configuration software (DIGSI) -> One software for all Siemens protection relays. Slide 23

24 in Automotive Industry Info-Material Slide 24

25 in Automotive Industry Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Slide 25

26 Functionality Numerical Protection SIPROTEC For each Application the right Relay SIPROTEC Easy Protection SIPROTEC Compact Class Protection SIPROTEC 4 Protection & Control Amount of process information Slide 26

27 for Automotive Industry Our Power Quality Portfolio SIMEAS Hardware SIMEAS P Power Meter for Electrical Power Measuring & Monitoring SIMEAS Q Power Quality Recorder for Distribution Networks SIMEAS R Disturbance and PQ Recorder SIMEAS R PMU Disturbance Recorder with PMU Feature Slide 27

28 for Automotive Industry Station Automation and Remote Control with SICAM SICAM TM 1703 mic Terminal Module for micro control is a low-cost, modular, telecontrol unit. SICAM TM 1703 ACP Compact telecontrol unit with automation functionality for small to mid size system. SICAM AK 1703 ACP Modular and flexible control and automation system based on sub rack technology for every requirement from small and compact systems up to very large systems. SICAM PAS Power Automation System based on PC-Technology. Slide Page 28

29 Gateway Automatic Enhanced Functionality for Automotive Industry Station Automation and Remote Control with SICAM SICAM AK 1703 SICAM PAS SICAM TM 1703 ACP SICAM TM 1703 mic Amount of process information Slide 29

30 for Automotive Industry Control Center: Spectrum PowerCC and SINAUT Spectrum Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers. SCADA Customized Applications Generation BASE Transmission Trading Distribution SINAUT Spectrum Unix-based automation system for large and medium sized transport and distribution networks. Slide 30