E R A I Gate Openers Department

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Wilfrid Haynes
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1 S E R A I Gate Openers Department INSTALLER MANUAL KIT/ SOLAR POWERED KIT TO CONTROL ONE 4 VDC PROPERTY PARKING RESERVATION MOTOR Thank you for having chosen SERAI ELETTRONICA, certain that you will obtain the performance necessary for use from this product. Remember that you are about to install a system classified as "motorised activation destined to move gates and automatic doors in commercial and residential buildings, with access of vehicles and persons", which is considered as potentially dangerous. Normally, it is your task and responsibility to make this system "safe" for how much this is reasonably possible. Installation and maintenance of such a system must therefore by carried out exclusively by trained, qualified and expert staff, with stateoftheart executions, as prescribed by DM 37/08 and subsequent amendments and integrations. The law prohibits the realisation of these types of plants by unqualified staff. On realisation of its own products, SERAI has respected the following: Reference Directives for CE marking: machinery: 006/4/EEC low voltage: 006/95/EEC electromagnetic compatibility: 004/108/EEC General reference Standards: electrical safety: IEC EN IEC EN electromagnetic compatibility emissions: IEC EN electromagnetic compatibility immunity: IEC EN When installing the system, as well as that mentioned previously, please respect the following. General reference Standards: safety of electrical plants in general environments: IEC 648 V The SERAI products allow to realise systems that respond to these Standards. The following is very important as THE INSTALLER IS RESPONSIBLE FOR THE SYSTEM AND ITS FUNCTIONING IN COMPLIANCE WITH STANDARDS. This manual must be read completely before proceeding with installation of the various parts of the plant. KIT COMPONENTS: 1 MP/30: motor CR/5: control unit 3 PS/40: solar panel 4 OG/64: remote control TYPICAL PLANT EXAMPLE ACCESSORIES: 5 xbt/: 1V 6.5Ah batteries mandatory 6 PS/41: pole 7 PS/4: support base 8 PS/43: central bracket 7 1 M I O P A R K 4 Pag. 1/8

2 A R K P A R K P I O M I O M MOTOR INSTALLATION Find the installation position keeping in mind that the parking space saver must remain below the car when parked. If needed, make an adequate cement foundation to position the parking space saver motor and arrange the arrival of the Ø=0mm tube to pass the cables through the hole below the motor. Using the base as a template, prepare 6 fixing holes using M8 screws with dowels and fix the motor temporarily. Remove the rear screw A and lift the casing B to access the terminal board with the following connections: redblack: 4Vdc motor whitewhite: closing limit switch contact Connect the power cables passing them through the underground tube by means of the prepared inlet, below the motor, on the fixing base. B A CABLE INLET HOLE BELOW MOTOR 3 FIXING HOLES ON EACH SIDE Put the casing back in place and after connection to the control unit make sure it works properly. MANUAL RELEASE Unscrew the specific safety screw with a hex key from above or by hand from below. Remove the shear pin making sure the motor does not fall. The motor is now released from the "gate" which can be moved manually. The pin can be used to position the gate back in the closed position, inserting it into its side seat. Power supply: 4Vdc ± 5% Power and rated current: 4W 1A Moving time: 10s Operating temperature: 0 C 60 C Weight: 14Kg TECHNICAL DATA OF MP/30 MOTOR Hmax=90mm M I O P A R K Pag. /8

3 INSTALLATION OF SOLAR PANEL 1 Prepare the arrival of the Ø=0 mm tube to pass the power cables. If needed, make a suitable cement foundation to position the base. Using the base as a template, prepare 4 fixing holes using M8 screws with dowels and fix them. 5 3 Insert the pole in the base. Solar modules generate electricity in the presence of sunlight with a constant maximum voltage even if there is little light. Protect the solar modules during installation by covering them Connect two x0.75 sq mm cables on the terminal boards of the solar panels. Then a connection must be made inside the control unit to put the two panels in series. 5 Fasten the solar panels to the support, passing the two cables through the central hole, using the 1 4.x9.5 screws supplied. 7 6 Fix the support with the panels onto the base, using the 8 4.x9.5 screws supplied, and insert it in the pole. 9 7 Position the control unit support and fasten it all by means of the M8x80 screw. 8 After having turned the solar panel towards the SOUTH, or at least in such a way that it receives as much sunlight as possible, fasten the pole permanently to the base with the M8x80 screw, drilling the end of the base at the holes prearranged on the pole Fasten the control unit to the support bracket below the panel. Use the oval hole, provided with fairlead rubber, prearranged on the pole below the box to pass the cables Perform wiring is indicated in the control unit instructions. Pag. 3/8

4 OPENING SIDE OF COVER INSTALLATION OF THE CR/5 CONTROL UNIT The control unit leaves the factory with the cover positioned to open from the left side. If you would like to invert cover opening, before fixing the container to the support bracket of the solar panel, proceed as follows: ATTENTION: This operation must be carried out before fixing the container to the solar panel bracket. Insert a flat tip screwdriver into the fixing recess of the hinges positioned on the rear of the base and lever on the attachment notch of the hinge itself, pulling the cover at the same time. (see Fig.1) Fig.4 Insert a flat tip screwdriver into the fixing recess of the hinge positioned on the front part of the cover and lever on the notched attachment of the hinge itself, pulling the hinge at the same time (see Fig.). Remount the hinges on the right side of the base by inserting them in the relevant seats with the attachment notch facing towards the inside of the container until the attachment clicks (see Fig.3). Fasten the container to the bracket using the 3 screws supplied (see Fig.4). Fig.1 Fig. Fig.3 OPENING AND CLOSING THE BOX When opening the box, make sure that most of the hinges escape from the guide on the bottom of the control unit in order to guarantee that the cover remains open without obstructing the control unit wiring operations. In the closing phase, accompany the cover especially in the presence of the battery until complete return of the hinges. Pay attention that the gasket is inserted correctly. Close the cover using the appropriate screws. Pag. 4/8

5 P1 1 DL DL BATTERY HOUSING AND CABLES INLET Four L shape supports are supplied complete with screws to fix the two 1V 6.5 Ah batteries (SERAI BT/) on the cover of the container. Another "L"shaped support must be positioned between the two batteries to keep them a proper distance one from another. Seats for fairleads PG11 and PG 13.5 which are easy to break through, are envisioned in the lower part of the container for the passage of inlet cables. F ATTENTION: Close all inlets well to prevent the entry of insects, which may damage the control unit F BATTERY F1 ATTENTION: Be careful when moving the cover since the batteries are heavy. CABLES INLET Recommendations for connections in general environments according to the Italian Standard (IEC 648). 1. When installing the plant, use the following cables: for the power supplies to the motors: minimum 1.5 mm for the power supplies of the battery: minimum.5 mm for lowvoltage and current lines, such as control buttons: 0.5mm crosssection for maximum length of 50m, 0.75mm crosssection for lengths up to 100m. SEQUENCE OF OPERATIONS 1 Connect the batteries to the solar board making sure to respect the correct polarity. Place an additional external 0A fuse (not supplied) near the pole of the battery in order to protect the cable between the batteries and the solar board from shortcircuits. Make sure the solar module is protected from light (cover it) and then connect it to the solar board respecting the correct polarity. Solar modules generate electricity in the presence of sunlight with a constant maximum voltage even if there is little light. Protect the solar modules during installation by covering them. 3 Connect the motor board after having performed connections to the motor. STANDARD OPERATION OF SOLAR BOARD The solar board controls the charge status of the battery, the charging process and connection/disconnection of charge, so that the battery lasts longer. INDICATION OF MULTICOLOUR LEDS When switched on, namely when connected to the batteries, the LED flashes three times with a red light. The subsequent LED indications are the following: LED BATTERY STATUS OUTPUT STATUS Red LED Battery fully charge flashing quickly discharged disconnected Steady red LED Red LED flashing Steady yellow LED Yellow LED flashing Steady green LED Green LED flashing Battery discharged Battery discharged Battery slightly discharged Battery slightly discharged Battery charged Battery charged BOARD STATUS recharging charge connected recharging not possible (for example little light) charge connected recharging charge connected recharging not possible (for example little light) charge connected recharging charge connected recharging not possible (for example little light) charge connected recharging Green LED flashing quickly Battery very charged charge connected recharging disabled Pag. 5/8

6 CR/5 CONNECTIONS LAYOUT DETERMINATION OF SOLAR BOARD TERMINALS CLAMPS CONNECTIONS DESCRIPTION CHARGE BATTERIES 5 6 SOLAR PANELS Charge supply 4Vdc output Input for connection of two 1V 6.5Ah batteries (mandatory, for example SERAI BT/) which are kept charged by solar panels 4Vdc input from solar panels SERAI PS/40 (4V 8W) SOLAR PANEL F DL1 DISCONNECT THE POWER SUPPLY BOTH FROM THE BATTERY AND FROM THE SOLAR PANELS BEFORE INTERVENING ON THE CONNECTIONS P1 GND (BRAID) ANTENNA START NO DL1 1 1Vdc 6.5Ah batteries MANDATORY DO NOT USE BATTERY F 1 F DETERMINATION OF MOTOR BOARD TERMINALS CLAMPS CONNECTIONS DESCRIPTION MOTOR 7 POWER SUPPLY INPUT START CONTROL DO NOT USE 4Vdc input to power motor circuit board Motor power supply 4Vdc output Start control input (NO contact) controls the opening and/or closure with inversion during movement. NC WHITE WHITE CLOSURE LIMIT SWITCH BLACK RED M1 MOTOR MP/30 MOTOR TERMINAL BOARD CLOSURE LIMIT SWITCH COMMON INPUTS BUILTIN RECEIVER ANTENNA Closure limit switch input (NC contact) F = F5A 50Vac instantaneous Common input terminals SOLAR OUTPUT F1 = F5A 50Vac instantaneous NOT USED Input for the connection of the antenna for the builtin receiver. F = F5A 50Vac instantaneous For normal capacity, the calibrated wire already connected is sufficient. MOTOR BOARD (10=BRAID/GND, 11=ANTENNA) Pag. 6/8

7 STANDARD OPERATION OF MOTOR BOARD With the motor closed (upright position with limit switch active) a start control moves the motor down (opens). With the motor open (horizontal position with limit switch deactivated) a start control moves the motor up (closes). With the motor closing (moving up) a start control inverts motion until it opens completely. With the motor opening (moving down) a start control inverts motion until it closes completely. When fully opened/closed, there is a 0.5s motion inversion to reduce pressure and facilitate release. The 1st manoeuvre is closing (up) if the limit switch is not active, while it is opening (down) if the limit switch is active. INDICATION OF RED DL1 LED When the board switches on, the LED flashes twice. Subsequent flashes indicate the reception of a radio signal or other various programming phases. MOTOR SHUTDOWN CONTROL The control unit has "shutdown motor" control able to intervene when the motor remains completely at a standstill for a couple of seconds. It is a control that cannot be regulated or excluded which is used to identify stops and motor blocks during the normal run. BEHAVIOUR WHEN STRIKING AN OBSTACLE FOLLOWING THE INTERVENTION OF THE MOTOR SHUTDOWN CONTROL during opening (moving down) during closing (up) before limit switch The motor stops and inverts for 0.5s. The motor stops and inverts until completely open. LEARNING THE RADIO CONTROL CODE The circuit board incorporates a MHz radio receiver which allows to control the motor at a distance via micro switch remote controls of the OG/0, OG/04 series and selflearning remote controls of the OG/6, OG/64, OG/8, OG/48, OG/5, OG/54, OG/8/1 and OG/84 series. ATTENTION: before using a remote control, perform the programming procedure. a maximum of 10 codes can be memorised. before programming or deleting the remote controls, disconnect the antenna to prevent the receiver from acquiring other signals which may cause incorrect functioning of the automation. Reconnect the antenna when the procedure has ended. CONFIGURATION OF MICRO SWITCHES ONLY IN THE CASE OF OG/0 AND OG/04 REMOTE CONTROLS Only if OG/0 and OG/04 remote controls with micro switches are used, before performing learning of the codes on the receiver, the factory configuration of the micro switches must be modified to prevent undesired controls MODIFY THE FACTORY CONFIGURATION TO PREVENT UNDESIRED CONTROLS LEARNING START CODE With the control unit powered press the P1 key once to enter programming. The DL1 LED starts to flash to indicate that the control unit is in the programming state. Press the remote control button (e.g. on the left) and hold down until the DL1 LED switches off. The control unit has memorised the radio code received and automatically leaves programming, setting itself for normal functioning. Repeat the procedure if several remote controls must be memorised. DELETING CODES IN THE MEMORY The deleting of all radio codes memorised is carried out by pressing and holding the P1 key until the DL1 LED switches off (about 10s) without sending any radio code. Pag. 7/8

8 TECHNICAL DATA OF THE CR/5 CONTROL UNIT Power supply: Recharging system: Motors power supply: Operating temperature: Dimensions (H x L x D) and weight: Two 1V 6.5Ah batteries 4V 8W (x1v 8W) solar panels 4Vdc 4A 0 C 60 C 70x1x118mm, 1.3Kg TROUBLESHOOTING PROBLEM CAUSE SOLUTION The motor reducer does not work Motion inversion when fully open The motor does not complete opening but blocks beforehand No voltage to the motors No voltage to the control unit Motor connection inverted Intervention of motor shutdown control Check the presence of voltage at the motor power supply input terminals Check that the power supply cable is not interrupted. (the power supply cable must be replaced by an authorised technician) Check the fuses on the control unit Check the input fuse and the voltage Check battery voltage Check electrical wiring between control unit and motor Check manually to make sure the whole stroke of the motor moves regularly The motor inverts motion while closing before meeting the limit switch Intervention of motor shutdown control Check manually to make sure the whole stroke of the motor moves regularly Inversion of motion Limit switch does when completely not intervene closed (after meeting limit switch) Check connection and/or functioning of closing limit switch INFORMATION FOR USERS CONCERNING WASTE DISPOSAL OF THIS APPLIANCE (WEEE) in compliance with art. 13 of the Legislative Decree of 5/07/005, n. 151 "Implementation of Directives 00/95/EC, 00/96/EC and 003/108/EC, relating to the reduction of the use of dangerous substances in electrical and electronic equipment, as well as waste disposal". This device was manufactured after 13/08/005. The symbol of the crossedout wheeled bin, applied on the device itself or on its packaging, indicates, for the safeguard of the environment, that at the end of its useful life the device must not be disposed of as common city waste, but must be collected separately. The user must therefore bring it to a suitable differentiated waste collection facility for Waste of Electric and Electronic Equipment (WEEE), or else send it back to the dealer when purchasing a new equivalent model, replacing one with the other. Adequate differentiated waste collection for subsequent dispatching of the dismantled device for recycling, processing and environmentally compatible waste disposal helps avoid negative effects on the environment and on health and favours reuse and/or recycling of the materials which the device is made of. Illegal waste disposal by the user entails the application of sanctions foreseen by standards in force. CE DECLARATION OF CONFORMITY SERAI spa declares that the KIT/46 product has been designed and realised with respect to the Directives and Standards stated above. WARRANTY CONDITIONS The company reserves the right to make any modifications without forewarning. The conventional guarantee of SERAI product is valid for 4 months from the date of issue of the fiscal document, which proves purchase and is applied in the seat of Legnaro PD or at authorised Aftersales Centres. The transport costs are under the Customer's responsibility. The warranty terminates in the event of tampering with or removal of the label specifying the manufacturing lot of the product and in the event of tampering with the product itself. ELETTRONICA SINCE 1965 PADOVA I MADE IN ITALY VIA ENRICO FERMI, 3500 LEGNARO PADOVA I T A L I A PHONE FAX export@serai.com WEB A4Vf/r IS KIT46E

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