David Zolesi: Design of subsystems onboard the ISS. Kayser Italia S.r.l. Via di Popogna Livorno (Italy)

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1 David Zolesi: Design of subsystems onboard the ISS Kayser Italia S.r.l. Via di Popogna Livorno (Italy)

2 Company overview Kayser Italia is a fully independent Italian system engineering company (SME), incorporated in 1986 Kayser Italia offers its products and services into the space sector Kayser Italia has a staff of around 60 engineers Kayser Italia has extensive expertise in the design and manufacturing of experiments and payloads, related Ground Support Equipment and Mission Operations and Support, both as prime-contractor, as well as sub-contractor 2

3 Company overview Kayser Italia has 28 years experience in the supply of hardware and software solutions and on-site support services for space Kayser Italia has participated to 60 space missions with 90 payloads, ranging from sounding rockets, to unmanned and manned European, Russian, Japanese, Chinese platforms, to Shuttle, and ISS. Engineering services with key focus on the following application areas: Life and Physical Science experiment hardware, for both manned and unmanned missions Equipment for spacecrafts Systems and sub-systems for exploration missions Mission support Support to on-board and ground operations 3

4 CTPU Power ON CTPU Power OFF CTPU Power ON CTPU Power OFF CTPU Power on CTPU CAN Active BT_SW_OFF CTPU CAN Active HC_END BT_SW_ON_OK Technical know-how and competencies Electrical/Electronics Power distribution Data acquisition Electronic controls Microprocessors and microcontrollers Software Instrument firmware Flight software Man-machine interface EGSE software Data acquisition, storage and presentation OFF LOW POWER CRUISE BT_SW_OFF_ERR LOW POWER SURFACE BATTERY SWITCH OFF CTPU Power OFF CTPU Power ON CTPU Power OFF CTPU Power ON CTPU Power OFF HEALTH CHECK BT_SW_OFF_OK SURFACE INIT TIMEOUT SURFACE BT_SW_ON_ERR CRUISE BT_SW_ON BATTERY SWITCH ON UPDATE TIMELINE DUMP TIMELINE TM DATA UPLOAD DATA CHECK OUT DUMP TIMELINE UPDATE TIMELINE Ground support equipment Electrical GSE Mechanical GSE Thermal GSE DATA ACQUISITION Mechanics/Structural/Thermal Mechanical design FEM Structural analysis Assembly and integration Fracture Control Thermal design and analysis System AIV 4

5 Satellites programs PAMELA (INFN) Telecommand and Telemetry interfaces TEMISAT (Telespazio) Microsatellite, EGSE and OCC MITA (CGS) - EGSE ROSETTA (OG) Breadboard of drill and carousel control for Shark subsystem COSMO-SKYMED (ALENIA) - EGSE Focal plane 5

6 Life science: biology experiments TRIPLELUX Cells and Bacteria analyser YING-B1 Yeast batch culture ROALD T-lymphocytes cell culture BIOLAB YING-B2 Yeast solid culture STROMA 2D BMSC cell culture PKINASE Monocytes cell culture KUBIK BASE-B Bacteria anaerobic culture XENOPUS Xenopus tadpoles aquaria BASE-C Bacteria aerobic culture AT-SPACE Arabidopsis germination BIOKIN-4 Bacteria aerobic culture SEN Sensor package 6

7 Life science: biology facilities BIOKON (ASI) Containers for autonomous experiments MATROSHKA (ESA/DLR) (Sub to DLR. Facility Electronics, CAN Bus, S/W, EGSE) BIOBOX (ESA) (Sub to AST. Facility control electronics, centrifuge electronics, harness, Peltier controller, F/W, EGSE) BIOPAN (ESA) (Sub to KT. Electronics, satellite electrical I/F, F/W, EGSE) KIC (ESA) Experiment Containers ECCO (ESA) Flight Thermal Transport Containers 7

8 Life science: analysers MIDASS Microbial Detection in Air System for Space (ESA) (Sub to biomérieux) I-BICA Immuno-Biochemical Analyser on ISS (ESA) (Sub to Astrium) BioanalysISS (ESA) (Sub to Univ. Laval) 8

9 Life science: human physiology facilities HPA (ASI) Hand Posture Analyser ELITE-S2 (ASI) ELaboratore Immagini TElevisive - Space 2 Posture Acquisition Glove (PAG) and Wrist Electronics Box (WEB) Hand Grip Dynamometer (HGD) Target Objects ELITE-S2 camera in the USLab of ISS Pinch Force Dynamometer (PFD) HPA used : - Taxi flight TM34 (R.Vittori, 2002) - Increment 7 (Ed Lu, 2003) - Increment 8 (Mike Foale, 2004) - Soyuz 10S (R.Vittori, 2005) - STS120 (Paolo Nespoli, 2007) ELITE-S2 integrated in EXPRESS rack at KSC ELITE-S2 cameras at KSC 9

10 Physical science GABRIEL (ESA) MSL (ESA) (Sub to KT. Power Distribution Module) IFOAM (ASI) EML (ESA) (Sub to AST. Power distribution, signal/data acquisition & control electronics, GSEs 10

11 EHD (ESA) Data storage device ISS equipment PPS/KuPS (ESA) Portable Power Supply HAMVIDEO (ESA) Video Transmitter CFEU (ESA) Cabin Fan Electronics Unit ACLS (ESA) Advanced Closed Loop System Sub to Astrium. Avionics of the facility in progress.. 11

12 Technologies TSS (ESA) Tensegrity Space Structures Wired and Wireless On-board Sensor Network (ESA/ASI) EAP (ESA) Electro-Active Polymers GNSS Retroreflector Arrays for satellite laser ranging (ASI) (Sub to INFN) SMA Shape Memory Alloys Peltier controllers from 25 W up to 250 W 12

13 ICARO ICARO - Italian Centre for Advanced Research and Operations, is the Kayser Italia centre for experiments and operations support. ICARO USOC User Support Operations Centre Kayser Italia Livorno, Italy. ESC Experiment Support Centre Kayser Italia Livorno, Italy. Management of on-board facilities and experiments Science Lab Hardware Lab Clean Room 13

14 End of presentation. 14

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