ASSEMBLY GUIDE: G2 KICKSTAND
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1 ASSEMBLY GUIDE: G2 KICKSTAND Version 2.0 Installation of the G2 Kickstand
2 2013/14 CONTENTS Contents i Overview Gocycle Model Identification Kickstand Assembly Parts List (For Frame Numbers <240000)... 2 Tool List < Battery Removal Kickstand Preparation Kickstand Installation Kickstand Assembly Parts List (For Frame Numbers >240000) Tool List > Kickstand Preparation Kickstand Installation Kickstand Adjustment Karbon Kinetics Limited. All Rights Reserved. i
3 OVERVIEW This assembly guide details installation of the G2 Kickstand for both 2013 and 2014 model Gocycles. If you have any questions, or require any further assistance, please contact 1. GOCYCLE MODEL IDENTIFICATION 1.1. Locate the Gocycle unique frame number. The frame number can be found on a label on the left side of the Cleandrive, circled. Note: If a frame number is not present please contact Gocycle Technical Support at techsupport@gocycle.com for further assistance For Gocycle frame numbers (greater than) > please proceed to step 6. For Gocycle frame numbers (less than) < please proceed to step 2. Gocycle Frame Number Note: Ensure correct frame number identification prior to commencing. Karbon Kinetics Limited. All Rights Reserved. 1
4 2. KICKSTAND ASSEMBLY PARTS LIST (FOR FRAME NUMBERS <240000) To successfully complete the procedure you will require the following G2 Kickstand parts: A D E C B Part Code Part Description Quantity A 2181 Stand Rubber 1 B 2327 Kickstand Stud 1 C 2384 M8 SS Wave Spring 1 D 2385 M8 Thin Nut SS 1 E 2387 G2 Kickstand Assembly 1 TOOL LIST < To successfully complete the installation of the Gocycle Kickstand, you will require the following tools. You can purchase special KKL tools by their tool number detailed below. Part Code mm Allen Key mm Allen Key 13mm Spanner Tool Description Stud Installation 2.3mm dia Wire (650mm Long Knot 350mm from End) 1283 Cordless Drill 18V mm Drill Bit Karbon Kinetics Limited. All Rights Reserved. 2
5 3. BATTERY REMOVAL 3.1. For ease, invert the Gocycle so that it rests on its handlebars and saddle. Remove the PitstopWheels. WHEN INVERTING THE GOCYCLE, DO SO ON A SOFT, NON-MARKING SURFACE, E.G. CARPET, TO AVOID DAMAGE TO THE GOCYCLE DASHBOARD DISPLAY 3.2. Ensure that the battery pack is in sleep mode. (See Owner s Manual for more information) Use a 3mm Allen key to undo the battery securing screw, as shown Remove the screw and battery splash cap. Karbon Kinetics Limited. All Rights Reserved. 3
6 3.4. Remove both the black and red Anderson connectors from within the frame and unplug one at a time, as shown Locate the other Anderson connectors and unplug Ensure all cables are unplugged and none are trapped before continuing Carefully pull the battery out of the frame ensuring the cables do not get trapped. Karbon Kinetics Limited. All Rights Reserved. 4
7 3.8. Completely remove the battery from the frame. Karbon Kinetics Limited. All Rights Reserved. 5
8 4. KICKSTAND PREPARATION 4.1. Inspect the stud location hole for any overspray of paint. If the hole is clear and free from paint, continue to step Affix tape to an 8mm drill bit positioned no more than 10mm from the tip Carefully drill the stud locating hole to 8mm. Insert the drill no more than 10mm into the frame. Karbon Kinetics Limited. All Rights Reserved. 6
9 5. KICKSTAND INSTALLATION 5.1. Use the supplied stud installation wire and insert it through the stud locating hole. Leave a short length of wire protruding from the stud locating hole and a long length protruding from the rear of the frame, as shown Thread the Kickstand Stud (B) onto the end of the stud installation wire and tie a knot as demonstrated. Tie the knot close to the entrance of the battery hole as shown Pull the top end of the stud installation wire and pull the stud through the locating hole. Leave a short tail of wire protruding out the rear of the frame, as shown. Karbon Kinetics Limited. All Rights Reserved. 7
10 5.4. Thread the stud installation wire through the Stand Rubber (A) and install over the stud as shown Open the legs of the G2 Kickstand (E), as shown Thread the installation wire through the Kickstand body and install over the Kickstand Stud Keep tension on the wire to ensure the stud remains protruding from the frame. Karbon Kinetics Limited. All Rights Reserved. 8
11 5.8. Now install the M8 SS Wave Spring (C) over the stud as shown Install the M8 Thin Nut SS (D) over the stud as shown Finger-tighten the installed M8 nut onto the Kickstand stud. Remove the stud installation wire as shown. Karbon Kinetics Limited. All Rights Reserved. 9
12 5.11. Insert the 3mm Allen key into the Kickstand Stud as shown. Use a 13mm spanner to tighten the nut. DO NOT TURN THE ALLEN KEY Note: Tighten the nut until the wave spring is flat and the Kickstand does not rotate side to side Kickstand assembly complete. For instructions covering adjustment of the speed of closure of the Kickstand, see section 9. Karbon Kinetics Limited. All Rights Reserved. 10
13 6. KICKSTAND ASSEMBLY PARTS LIST (FOR FRAME NUMBERS >240000) To successfully complete the procedure you will require the following G2 Kickstand parts: A B C Part Code Part Description Quantity A 2387 G2 Kickstand Assembly 1 B 2181 Stand plastic 1 C 2385 M8 Thin Nut SS 1 TOOL LIST > To successfully complete the installation of the Gocycle Kickstand, you will require the following tools. You can purchase special KKL tools by their tool number detailed below. Part Code 13mm Spanner Tool Description Karbon Kinetics Limited. All Rights Reserved. 11
14 7. KICKSTAND PREPARATION 7.1. Locate the Rubber Mounting Cap on the underside off the bottom bracket With your fingers, turn the Rubber Mounting Cap anticlockwise to unscrew Remove Rubber Mounting Cap. Karbon Kinetics Limited. All Rights Reserved. 12
15 8. KICKSTAND INSTALLATION 8.1. Open G2 Kick stand assembly legs part A. Align Stand Plastic part B with G2 Kickstand Assembly Legs part A Align Stand Plastic part B and G2 Kickstand Assembly part A with M8 Bolt. Karbon Kinetics Limited. All Rights Reserved. 13
16 8.3. Ensure the kickstand Legs bend towards the back wheel on assembly when in open position as shown Locate the M8 nut (Part C ) and thread on to the kitckstand bolt as shown. Karbon Kinetics Limited. All Rights Reserved. 14
17 8.5. Use a 13mm spanner to tighten the nut to a 20Nm torque Kickstand assembly complete. Note: If Kickstand Adjustment is required please refer to section 9. Karbon Kinetics Limited. All Rights Reserved. 15
18 9. KICKSTAND ADJUSTMENT If required, you can adjust the speed at which the Kickstand closes Locate the bolts on the Kickstand main body. To slow the closure of the Kickstand legs, tighten each bolt independently. To increase the speed of closure, loosen the bolts each bolt independently. Note: When adjusting the action of the Kickstand make incremental changes and test regularly to prevent damage to the Gocycle. IMPORTANT NOTE: THE ASSEMBLY STEPS MUST BE CARRIED OUT IN ORDER. FAILING TO DO SO MAY RESULT IN DAMAGE TO THE GOCYCLE. If you have any further queries or comments, please contact Gocycle Technical Support: Karbon Kinetics Limited. All Rights Reserved. 16
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