Decentral Production of Protein and Oil from Oil Seeds to Power Agriculture at the Ore Mountains

Transcription

1 Verein zur Förderung von Biomasse und Nachwachsenden Rohstoffen Freiberg e.v. Decentral Production of Protein and Oil from Oil Seeds to Power Agriculture at the Ore Mountains Erik Ferchau, ICSAF, Folkecenter, DK, 4 rd september 2014 Foto: Eckardt; Ansö

2 Biomass Association Freiberg Around 43 members, mostly farmers 2 oil mills for protein fodder production and biofuel (PPO) 1 food oil mill (protein for bread) 22 biogas plants (approx. 80% manure feedstock) Short rotation wood with willow and poplar Wood heating units as well as PV and Wind Turbines

3 Carsharing How und do PR the for Vehicles PPO in drive Freiberg on PPO Carsharing with regional PPO since 2005 (from Tanklust to teilauto) > 100 members 4 vehicles (1 on PPO) Uni for Children, Land of Ideas, Presentations with hand driven oil mill Foto: Apenburg; Wagner

4 Exhibition of PPO-Vehicle (Refuelling possible) and Manual Oil Press

5 Manual Pressing of Oil Seeds

6 Playground with Oil Seeds

7 Presentation and Testing of different Oil Plants, Seeds and Oils

8 Foto: Agrarantrieb

9 Draught Horse of Todays Agriculture Use of 30 to 35% of total agricultural area for draught horses Demand of agriculture: 5% of all diesel consumption in germany Less then 10% of fiels with oil plants to cover the fuel needs at a farm or 100% mix cropping with e.g. camelina sativa (gold of pleasure; false flax).and >100% of the protein fodder demand! Foto: Schrimpff

10 Principle of Decentralised Protein and Oil Pressing at the Agriculture

11 Development and Depletion of Decentralised Mills for Oil Crops in Germany Oilmills Oilmills Oilmills in operation Capacity to process up to 30% of all german raps seeds in 2007 Reasons: full taxation, fuel and food discussion, rain forest, negative image Source: Remmele

12 Utilisation of Pure Plant Oil (PPO) as a Fuel in Germany from 2007 to 2013 Source: Remmele

13 Decentralised Mills for Oil Crops in Saxony/ Germany 2014 Reduction from 22 oil mills in 2008 to 10 mills in 2014 Source: Jäkel

14 Green House Gas Savings Individual Calculation vs. Default Values Green House Gas Emissions Decentral PPO (Rape Seed oil) Industrial PPO (Rape Seed oil) Fossil Diesel Relative Green House Gas Emissions > 60% possible at a decentralised oil mill (minimum at 2018) 80% green house gas reduction by mix cropping

15 Oilmill of the Agricultural Cooperative Bergland Clausnitz Oilmill since 2005 in operation, accredited after EU-REDcert Processing of 800 t rape seed/a Utilisation of absorbent mineral to reach low values of P, Mg + Ca See company details: agrar-bergland-clausnitz.de Electricity production 8 times of the own demand (Wind, PV, Biogas, PPO)

16 Utilisation of press cake and oil the Agricultural Innovative Cooperative Ideen sind Bergland gefragt Clausnitz Completly use of the press cake (dairy cows, arround 1,5 kg/d) Ration without imported soy meal Good experiences with press cake as a protein fodder for dairy cows (no soy) Bread with 20% press cake from rape or flax (speciality protein bread) 60% of the produced oil used as a fuel (PPO) on site Aim: completly utilisation of the PPO at the farm

17 Utilisation of the Oil (PPO) at the Agricultural Cooperative Bergland Clausnitz 8 PPO-tractors (Case, John Deere) up to running hours 1 chopper on PPO Good experiences with 3 John Deere tractors (manufactures version) 15% of the PPO is used for ignition fuel at a biogas CHP Foto: Eckardt, Ehrler

18 Oilmill Rapsöl GmbH Großhartmannsdorf

19 Oilmill Rapsöl GmbH Großhartmannsdorf Cooperative mill with 6 shareholders 2 x oil press with 300 kg seed/h each (SKET KP 15) 2 x 3000 t seed storage (incl. cleaning and drying) oil filtration with mineral absorbance EU-REDcert accredited (sustainable biomass)

20 Oilmill Rapsöl GmbH Großhartmannsdorf Processing t rape seeds/a Products: t press cake (protein) and t oil (PPO) Press cake is used completly regional as fodder for cows and pigs Oil is partly used for fedding pigs Major part of the oil is exported

21 PPO Perfect at the Agriculture: Low hanging fruit (low input fuel) Local Protein Production (no soy import) Multifuel (PPO) machinery available from the manufactures with warranty (John Deere, Deutz, Fendt (Baywa)) Integration into local economy and nutrient cycle Demonstration project with 200 tractors starting in october 2014 in Bavaria Support from environmental organisations, like BUND and Euronatur (focus on alternative oil crops) PUREPLANTOIL.ORG at EU-level

22 Blooming (Protein- and Oil-) Landscapes in yellow and blue at the Ore Mountains Raps Seed (Canola) and Camelina Sativa (Gold of Pleasure; False Flax) Lin Seed (Flax) Farmer in Drebach: oil mill pressing 80 t rape + flax seeds/a and suppling his animals with protein, CHP for heat and power for the farm and fuel for the tractor Foto: Eckardt; Pfeifer

23 FEED, FOOD and FUEL source: Eckardt; argrarantrieb

24 source: Pickel

25 Contact Projekt Förderung des Anbaus und der Verwertung von nachwachsenden Rohstoffen Freiberg e.v. Verein zur Förderung von Biomasse und nachwachsenden Rohstoffen Freiberg e.v. Erik Ferchau Hauptstr Freiberg Tel.: / Fax: / Mail: kontakt@biomasse-freiberg.de Gefördert mit Mitteln des Freistaates Sachsen

26 Green House Gas Savings (Default Values) of Liquid Renewable Biofuel vs Fossil Fuel