RELIABLE TRANSPARENCY BALLISTIC GLASS PRODUCTION

Transcription

1 RELIABLE TRANSPARENCY BALLISTIC GLASS PRODUCTION

2 Production Technological process Quality control Excellent raw materials To supply our customers with reliable and high grade products we start from the very beginning of the production chain. We always check raw materials and our suppliers which are international ISO-certified companies. The best result Adoption of the modern materials specially selected for heavy duty service in extreme environment conditions including anti-spall polycarbonate film with anti-scratch coating enables our customers to receive bullet resistant glasses with excellent strength and optical performance. Magistral manufactures ballistic and safety glass for different types of vehicles, naval and civil ships and boats, rail transport and different industry branches. Today Magistral has a full set of equipment capable to produce monthly 3500 units of ballistic and safety glass. Twice a year quality management system of Magistral is inspected by the independent auditors. We welcome our customers involvement to such inspections together with us. Quality management system complies with ISO 9001:2008 and GOST RV Regular process improvement, development and adoption of the innovative technologies and modern equipment and high skilled personnel make it possible for us to be among the leaders of the European manufacturers. 9 bending furnaces 3500 units of ballistic and safety glass monthly 20% of our employees are engaged in the Quality Control activities. At least 10% Quality Control stations are incorporated into the production chain.

3 Luxury armored glass The company products are designed for field operation in any climatic environment. Complicated glass shape Especially for armoring of Toyota Land Cruiser 200 the company experts developed technology that enables to manufacture ballistic glass of any shape to fit the vehicle body perfectly. Polished edges We use different types of edge polishing to produce lifted ballistic side glasses. Polished edges allow side glasses to move smoothly in door frames of the vehicle. Sealed edges Ballistic glasses are provided with reliable edge sealing for protection against environmental impacts and for easy mounting into the body of the vehicle. +70 C Vehicles equipped with our ballistic glass are operational in either deserts or mountains where the temperature may be near +70 C that confirms the excellent ballistic glass performance. 50 C This fact is proven more than once be the Russian winter with its temperatures lower than 50 C.

4 Testings 150 shots with AK-47, AKM and SVD 2 RGD grenades 15 kgs of TNT, 2 meters Vehicles equipped with our glasses withstand blasts just perfectly. It is confirmed by field tests and real-time use. 6 kgs of TNT, 1.5 meters

5 Automotive ballistic glass Glass for river boats and sea crafts 60% of ballistic glass units produced by Magistral are supplied to the builders of the civil armored vehicles. Glasses for such vehicles might have special edge treatment, different light transmission performance, electrical heating, complicated shape and other options. Excellent bullet resistance and high and stable quality with minimum production and delivery time are also guaranteed. Self-cleaning coating Different options of light transmission Electrical heating Complicated shape At any weather The fast growing direction of our activity is production of the electrical heating glazing for the wheelhouses and side lights of the civil and naval river boats and sea crafts. Electrical heating is intended to ensure visual observation at low temperatures and to protect against icing and fogging. Wireless electrical heating All products are certified according to Russian River Register and Russian Maritime Register of Shipping. To improve optical and operating performance of the heated glass units we developed absolutely wireless glass heating system. Thereby there is no more need to incorporate metal wires between glass layers to make it heated. Thanks to our technology the optical performance of such glass units was increased.

6 Ballistic performance Standard Protection level Glass thickness Glass weight Temperature range Protection level Bullet type, impact velocity GOST R CR 16,5 mm 37 kg/m² ºС 2 CR 3 CR 28 mm 67 kg/m² ºС 3 CR 4 CR 36 mm 85 kg/m² ºС 4 CR 5 CR 39 mm 92 kg/m² ºС 5 CR 5а CR 46 mm 110 kg/m² ºС 5а CR 6 CR 67 mm 155 kg/m² ºС 6 CR 6a CR 67 mm 155 kg/m² ºС 6a CR PST 430 m/s PS 725 m/s TUS 725 m/s ST-M2 830 m/s PP TUS 900 m/s API 735 m/s API B m/s LPS 830 m/s VPAM PM 2007 Class 4 (BR 4 NS) 22 mm 50 kg/m² ºС Class 4 (BR 4 NS) Class 6 28 mm 67 kg/m² ºС Class 6 Class 7 (BR 6 NS) 39 mm 92 kg/m² ºС Class 7 (BR 6 NS) Class 8 46 mm 110 kg/m² ºС Class 8 Class 9 (BR 7 NS) 67 mm 155 kg/m² ºС Class 9 (BR 7 NS) Class mm 155 kg/m² ºС Class Rem Magnum 440 m/s NATO ball 830 m/s API B m/s PS 725 m/s 7,62 39 API 735 m/s SS m/s AP (M61) 820 m/s M m/s STANAG 4569 Level 1 Level 2 39 mm 92 kg/m² ºС 47 mm 110 kg/m² ºС 50 mm 116 kg/m² ºС 60 mm 133 kg/m² ºС Level 1 Level Nato ball 833 m/s API 695 m/s SS m/s M m/s 67 mm 155 kg/m² ºС Level 3 76 mm 175 kg/m² ºС Level 3 82 mm 190 kg/m² ºС Level mm 290 kg/m² ºС Level 4 Other protection levels are available under request API B m/s API B m/s AP (WC core) 930 m/s API B m/s

7 Military applications Professional s choice Since its foundation in 1992 Magistral is a reliable partner for its customers. Quality of the ballistic glass units to be supplied according to government contracts is monitored by the representative of Russian Ministry of Defense. State-of-the-art equipment During these years Magistral took part in many projects including «Tigr» and «Vistrel». At this moment Magistral is approved as a main partner, developer and manufacturer of the glass units for «Typhoon», «Platform», «Medved» and «Volk» projects. Requirements of high protection Especially for «Typhoon» project we developed and successfully tested ballistic glass protecting from 2 (two) shots with 14.5 mm API B-32 bullet. Unique gun ports In many projects we use patented gun ports of our own design including gun port for wind screens not blocking wipers operation. Our gun ports are resistant to water, moisture, chemicals and degasing liquids API B g, 911 m/s 2

8 Testings Geography of the delivered products International certification Convincing result Our ballistic glass is certified according to Russian GOST R standard, European DIN EN 1063 and VPAM PM 207 standards, NATO STANAG 4569 standard, US NIJ standard. GOST R Russia DIN EN 1063 Europe Testings are performed in the most reliable laboratories with good reputation. Banc National d Epreuve Saint-Etienne, France Beschussamt Mellrichstadt Mellrichstadt, Germany Beschussamt Ulm Ulm, Germany H.P. White Laboratory, Inc. MD, USA IABG mbh Ottobrun, Germany Government Testing Station TSNIITOCHMASH of Russian Federation Klimovsk, Russia USA Canada Germany France Poland Czech Republic Belarus Israel Egypt Russia Kazakhstan Pakistan UAE Jordan Japan Saudi Arabia STANAG 4569 NATO NIJ USA Russian Centre of Personal Protection Equipment Testing NII STALI Moscow, Russia Special technical means testing laboratory Special Hardware and Communication of Russian Ministry of Home Affairs Moscow, Russia South Sudan Test & Evaluation Centre of KADDB Amman, Jordan Vojensky technicky ustav, s.p. Slavičin, Czech Republic

9 Success stories For 20 years of our experience glass units produced by Magistral protected a lot of people and saved many lives in the accidents all over the world. Vehicle equipped with our glass sustained burst of machine-gun fire during its operation in one of the clash zones. No one was injured.

10 Success stories During patrol mission one of the Tigr vehicles equipped with our glass units was focused by the sharpshooters and hit from grenade launcher. No one was injured. Cash-in-transit van was attacked by the robbers. Our ballistic glass protected money collectors from machine-gun fire and helped to catch the robbers. No one was injured.