THE NEW GENERATION OF WEDGE LOCKING WASHERS PRODUCT GUIDE - SOLID-LOCK WASHERS

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1 THE NEW GENERATION OF WEDGE LOCKING WASHERS PRODUCT GUIDE - SOLID-LOCK WASHERS

2 SAFE-BOLT IS PROUD TO PRESENT SOLID-LOCK WASHERS, REPRESENTING THE MOST ADVANCED AND EFFECTIVE WEDGE LOCKING SYSTEM, ENSURING BOLT CONNECTIONS FROM COMING LOOSE BY USING TENSION INSTEAD OF FRICTION. Safe-Bolt offers state of the art wedge locking washers through the partnership with Solid-Lock. Solid-Locks with its fully modern automated production facilities, provides patented products meeting the strictest requirements of the market. Solid-Lock`s wedge locking washers are manufactured with material from leading European steel suppliers. All batches are delivered with a 3.1 certificate, all products come with full traceability. On request, we can also deliver a pre-assembled Safe-Bolt kit, consistsing of certified bolts, nuts, where threads are lubricated in advance and two pair of Solid-Lock`s wedge - locking washers. The kit comes with instructions for installations including recommended torque for easy and safe installation, providing you a secure and maintenance-free bolt connection. Solid-Lock s wedge-locking washers, Safe-Bolt can deliver a wide range of other fasteners due our cooperation with major European producers / suppliers. Safe-Bolt can offer overnight deliveries within most of Northern Europe from its central warehouse located outside Oslo / Norway. Safe-Bolt can also offer other service arrangements,either directly or in cooperation with partners: Technical expertise on bolt connections Evaluation and testing of different locking methods Cost calculations / LCP - analyzes (LCP = Life cycle profitability) Preload calculations Verification of friction Corrosion (salt spray) tests Courses within bolt tightening Safe-Bolt has sales representatives in Sweden, Denmark, Norway and Finland. In addition to 2

3 SAFE-BOLT IN COOPERATION WITH SOLID-LOCK INTRODUCES A NEW AND IMPROVED WEDGE LOCKING WASHER SOLID-LOCK washers is subject to continuous development with constantly improved production technology. A state-of-the-art manufacturing facility provides the world s best bolt securing system. SOLID-LOCK WASHERS Several patented improvements Using optimized curing methods Patented improvements requiring lower torque, obtaining a more secure and safe locking of the bolt connection SOLID-LOCK washers are manufactured by using material from leading European steel suppliers Provides price-conscious opportunities representing high value for money. SOLID-LOCK washers are more accessible for a wider range of industries improving and upgrading their safety standards RISK MANAGEMENT Bolts coming loose due to vibrations or dynamic loads is a daily incident for all kinds of industries. Challenges in demanding industrial environments calls for solutions and technologies minimizing downtime and potential risks. Materials must be selected for durability, safe designs - with a high focus on environment. Washers, nuts and bolts are considered trivial hardware, but are in fact critical components in applications in all industries. A connection with a minor flaw, can cause serious consequences regarding life, health and environment, or costly downtime. Correct installation and secured locking methods are decisive to withstand vibration and dynamic loads to obtain safety on installations. The wedge-locking technology is well known as the best way to secure a bolt connection against loosening. Wedge locking washers ensures bolt connections against loosening by using tension in the bolt instead of friction. Our business philosophy is to provide customers with first-class service and high quality products. Our patented SOLID-LOCK washers can withstand vibrations and dynamic loads with a lower torque because the patented improvements on the washers, gives a better intervention in the substrate and in the head of the bolt and the nut. SOLID-LOCK wedge-lock washers will positively influence industries in terms of safety and contribute to significant cost savings. 3

4 THE MOST ADVANCED AND EFFECTIVE BOLT LOCKING SYSTEM SOLID-LOCK offers a state of the art wedge locking system ensuring bolt connections from coming loose by using tension instead of friction. SOLID-LOCK washers relies on tension to lock a bolt connection. Although SOLID-LOCK wedge locking washers have a locking effect even with a low preload in the bolt, the washers needs a specific preload in the bolt to have the wedge-locking washers to perform properly. If no preload at all in a connection, the wedge-locking washers will not be able to lock the connection. SOLID-LOCK washers are composed by two washers (pair) which are glued together, providing an assembly-friendly, and time-saving fastening concept. These unique features of the SOLID-LOCK washers will prevent it from coming loose ensuring the best locking method for all kinds of industries. The wedge locking technology provided by SOLID- LOCK represents a reduction in maintenance costs and the need for retightening of loose bolts is eliminated. The level of safety in the installations is also improved. This pair consists of two identical washers having a set of cams on one side and a serration on the other. These washers wedge each other and lock themselves because the angle α of the washer cam is larger than the angle β of the bolt thread. By tightening the bolt, the serrations outside the washer will grip into the head of the bolt/nut and on the material surface, utilizing tension instead of friction to lock the bolted connection. 4

5 THOROUGH TESTS AND APPROVALS SOLID-LOCK washers have undergone rigorously tests by world class laboratories, and are proven in Junker vibration tests, and NASM test. THE JUNKER TEST A Junker test is a mechanical test to determine the point at which a bolted joint loses its preload when exposed by transverse vibration. Design engineers apply the test to determine the point which locking methods secure elements, and failes when subject to vibrations. The Junker test has been adopted into international fastener standards such as DIN (previous: DIN 65151). Safe-Bolt has through SOLID-LOCK a fully equipped in-house laboratory using the latest technology and highly advanced testing equipment. SOLID-LOCK is the only manufacturer in the world who can test wedge-lock washers, with its own Junker Test Machine, measuring a uniquely broad fastener size range, which spans from M3 up 42 mm. THE JUNKER VIBRATION TEST 5

6 SOLID-LOCK PROVIDES A RELIABLE AND PREDICTABLE EVERYDAY Not only does SOLID-LOCK provide a secure locking function, it also improves the bolt s overall performance. SOLID-LOCK will eliminate the need to retighten bolts on regular basis and lead to positive impacts on costs and safety. MORE THAN A WASHER When designing an application, it is important to contemplate the results the product will harvest within its lifespan. By using SOLID-LOCK you benefit from our experience and expertise, and we will provide you with the guidance to the most advantageous and successful design. LONG-TERM BENEFITS Throughout the operational cycle, SOLID-LOCK improves operational reliability, reduces maintenance expenses, and at the same time decreases the probability of accidents, warranty claims and production impediments. PRODUCT BENEFITS Sustains the clamping force in the connections and thereby ensures a safe bolt connection Quick and easy to install and/or remove with the use of standard tools Any type of lubrication will not affect the locking function Lubrication in the connection will result in a more precise preload Possesses equal temperature characteristics as of standard nuts and bolts SOLID-LOCK washers are reusable The washers have undergone a unique hardening treatment and can support and distribute great loads Expanded outer diameter washers available for flanged nuts and bolts High-corrosion resistant Can be used with fasteners up to grade 12.9 (ASTM A574) Give a secure locking function even with a short clamp length on the bolt A SOLID-LOCK wedge-locking washer works on low or high preload Certifiable locking function A modern technique and an effective problem solving method 6

7 IN-HOUSE LABORATORY SOLID-LOCK has its own fully equipped inhouse laboratory using the latest technology and highly advanced testing equipment. The SOLID- LOCK wedge locking washers and SOLID-LOCK production line is type approved from independent classification societies, such as DNV-GL. A GLOBAL LEADER IN SURFACE COATING TECHNOLOGY SOLID-LOCK solely uses the best of European materials, precise hardness requirements, and our Delta Protekt washers and Stainless steel washers have the best corrosion resistance to ensure best performance by our unique wedge-locking function. 7

8 8 Through close dialogue with our customers, we ensure that Solid-Lock s products are subject to continuous development with constantly improved production technology. A state-of-theart manufacturing facility provides the world s best bolt securing system.

9 9

10 TORQUE GUIDELINES Values in tables below shows the minimum torque you need for a secure locking of SOLID-LOCK`s wedge locking washers, provided that the compound is lubricated. A connection that is not lubricated, will need a 15% higher torque value because more force is used to overcome the friction in the connection. The maximum torque value is always dependent on the yield strength for the bolts. TABLE 1 SOLID-LOCK`s wedge locking washers (EN or equivalent) and (Delta Protekt according to ISO9227) together with lubricated non-plated bolt grade 8.8. Size of the washer Size of the bolt Min. torque in Nm / lubricated connection. SL - 3,0 M3 1,00 SL - 4,0 M4 2,00 SL - 5,0 M5 4,00 SL - 6,0 M6 6,00 SL - 8,0 M8 15,00 SL - 10,0 M10 29,00 SL - 12,0 M12 51,00 SL - 14,0 M14 81,00 SL - 16,0 M16 123,00 SL - 18,0 M18 173,00 SL - 20,0 M20 241,00 SL - 22,0 M22 329,00 SL - 24,0 M24 416,00 SL - 27,0 M27 606,00 SL - 30,0 M30 827,00 SL - 33,0 M ,00 SL - 36,0 M ,00 SL - 39,0 M ,00 SL - 42,0 M ,00 TABLE 2 SOLID-LOCK`s wedge locking washers (EN or equivalent) and (Delta Protekt according to ISO9227) together with lubricated but non-plated bolt grade Size of the washer Size of the bolt Min. torque in Nm / lubricated connection. SL - 3,0 M3 1,00 SL - 4,0 M4 2,00 SL - 5,0 M5 5,00 SL - 6,0 M6 8,00 SL - 8,0 M8 20,00 SL - 10,0 M10 40,00 SL - 12,0 M12 69,00 SL - 14,0 M14 110,00 SL - 16,0 M16 167,00 SL - 18,0 M18 235,00 SL - 20,0 M20 328,00 SL - 22,0 M22 447,00 SL - 24,0 M24 565,00 SL - 27,0 M27 825,00 SL - 30,0 M ,00 SL - 33,0 M ,00 SL - 36,0 M ,00 SL - 39,0 M ,00 SL - 42,0 M ,00 10

11 TABLE 3 SOLID-LOCK`s wedge locking washers (EN or equivalent) and (Delta Protekt according to ISO9227) together with lubricated but nonplated bolt grade Size of the washer Size of the bolt Min. torque in Nm / lubricated connection. SL - 3,0 M3 1,40 SL - 4,0 M4 3,22 SL - 5,0 M5 6,37 SL - 6,0 M6 11,06 SL - 8,0 M8 26,60 SL - 10,0 M10 52,50 SL - 12,0 M12 89,60 SL - 14,0 M14 142,80 SL - 16,0 M16 217,70 SL - 18,0 M18 305,90 SL - 20,0 M20 427,00 SL - 22,0 M22 581,70 SL - 24,0 M24 736,40 SL - 27,0 M ,10 SL - 30,0 M ,70 SL - 33,0 M ,50 SL - 36,0 M ,10 SL - 39,0 M ,10 SL - 42,0 M ,30 TABLE 4 Torque guidelines for SOLID-LOCK stainless steel washers (EN or equivalent) together with stainless steel bolt A4 80. Values in table below shows the minimum torque you need to have a secure locking of the SOLID-LOCK`s wedge locking washers, provided that the compound is lubricated. If you need torque guidelines for other dimentions or other bolt qualities, contact Safe-Bolt`s representative. Size of the washer Size of the bolt Min. torque in Nm / lubricated connection SL - SS 3,0 M3 0,9 SL - SS 4,0 M4 1,6 SL - SS 5,0 M5 3,2 SL - SS 6,0 M6 5,5 SL - SS 8,0 M8 13,2 SL - SS 10,0 M10 25,8 SL - SS 12,0 M12 45,0 SL - SS 14,0 M14 17,4 SL - SS 16,0 M16 108,6 SL - SS 18,0 M18 152,4 SL - SS 20,0 M20 213,6 SL - SS 22,0 M22 291,0 SL - SS 24,0 M24 367,8 SL - SS 27,0 M27 537,0 SL - SS 30,0 M30 732,0 SL - SS 33,0 M ,0 SL - SS 36,0 M ,0 SL - SS 39,0 M ,0 SL - SS 42,0 M ,0 11

12 12 SOLID-LOCK`S STEEL WASHERS, ZINK FLAKE COATED (EN OR EQUIVALENT) LOD in the designation means; Large Outside Diameter Designation on the Safe-Bolt`s Bolt Size Washers size, inside Washers size, normal outside Bolt Size UNC washers Item number metric diameter in mm diameter in mm. MM INCHES ID OD SL 3, M3 3,4 7,0 SL 3, M3,5 3,9 7,6 SL 3,5 / LOD M3,5 3,9 SL 4, M4 4,4 7,6 SL 4,0 / LOD M4 4,4 SL 5, M5 5,4 9,0 SL 5,0 / LOD M5 5,4 SL 6, M6 6,5 10,8 SL 6,0 / LOD M6 6,5 SL 1/4 " /4 7,2 11,5 SL 1/4 " / LOD /4 7,2 SL 8, M8 5/16 8,7 13,5 SL 8,0 / LOD M8 5/16 8,7 SL 3/8" /8 10,3 16,6 SL 3/8 " / LOD /8 10,3 SL 10, M10 10,7 16,6 SL 10,0 / LOD M10 10,7 SL 11, M11 7/16 11,4 18,5 SL 12, M12 13,0 19,5 SL 12,0 / LOD M12 13,0 SL 1/2 " /2 13,5 19,5 SL 1/2 " / LOD /2 13,5 SL 14, M14 9/16 15,2 23,0 SL 14,0 / LOD M14 9/16 15,2 SL 16, M16 5/8 17,0 25,4 SL 16,0 / LOD M16 5/8 17,0 SL 18, M18 19,5 29,0 SL 18,0 / LOD M18 19,5 SL 3/4 " /4 20,0 30,7 SL 3/4 " / LOD /4 20,0 39,0 SL 20, M20 21,4 30,7 SL 20,0 / LOD M20 21,4 SL 22, M22 7/8 23,4 34,5 SL 22,0 / LOD M22 7/8 23,4 SL 24, M24 25,3 39,0 SL 24,0 / LOD M24 25,3 SL 1" ,9 39,0 SL 1" / LOD ,9 SL 27, M27 28,4 42,0 SL 27,0 / LOD M27 28,4 SL 30, M30 1 1/8 31,4 47,0 SL 30,0 / LOD M30 1 1/8 31,4 SL 33, M33 1 1/4 34,4 48,5 SL 33,0 / LOD M33 1 1/4 34,4 SL 36, M36 1 3/8 37,4 55,0 SL 36,0 / LOD M36 1 3/8 37,4 SL 39, M39 1 1/2 40,4 58,5 SL 42, M42 43,2 63,0 SL 45, M45 1 3/4 46,2 70,0 SL 48, M48 49,6 75,0 SL 52, M ,6 80,0 SL 56, M56 2 1/4 59,1 85,0 SL 60, M60 63,1 90,0 SL 64, M64 2 1/2 67,1 95,0 SL 68, M68 71,1 100,0 SL 72, M72 75,1 105,0 SL 76, M ,1 110,0 SL 80, M80 83,1 115,0 SL 85, M85 88,1 120,0 SL 90, M90 92,4 130,0 SL 95, M95 97,4 135,0 SL 100, M ,4 145,0 SL 105, M ,4 150,0 SL 110, M ,4 155,0 SL 115, M ,4 165,0 SL 120, M ,4 170,0 SL 125, M ,4 173,0 SL 130, M ,4 178,0

13 Washers size, large outside diameter in mm. Thickness of a pair of washers in mm. Weight in kilograms per washer Weight in kilograms per box OD MM KG KG PAIR 1,8 0, , ,8 0, , ,0 1,8 0, , ,8 0, , ,0 1,8 0, , ,8 0, , ,8 1,8 0, , ,8 0, , ,5 2,5 0, , ,8 0, , ,5 2,5 0, , ,5 0, , ,6 2,5 0, , ,5 0, , ,0 2,5 0, , ,5 0, , ,0 2,5 0, , ,5 0, , ,5 0, , ,4 3,4 0, , ,5 0, , ,4 3,4 0, , ,4 0, , ,7 3,4 0, , ,4 0, , ,7 3,4 0, , ,4 0, , ,5 3,4 0, , ,4 0, , ,4 0, , ,4 0, , ,0 3,4 0, , ,4 0, , ,0 4,6 0, , ,4 0, , ,5 4,6 0, , ,4 0, , ,5 4,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,0 6,6 0, , ,6 0, , ,6 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , Quantity of washers per box. 13

14 SOLID-LOCK`S STAINLESS STEEL WASHERS (EN OR EQUIVALENT) LOD in the designation means; Large Outside Diameter Designation on the washers Safe-Bolt`s Item number Bolt Size metric Bolt Size UNC Washers size, inside diameter in mm. Washers size, normal outside diameter in mm. MM INCHES ID OD SL - SS 3, M3 3,4 7,0 SL - SS 3, M3,5 3,9 7,6 SL - SS 3,5 / LOD M3,5 3,9 SL - SS 4, M4 4,4 7,6 SL - SS 4,0 / LOD M4 4,4 SL - SS 5, M5 5,4 9,0 SL - SS 5,0 / LOD M5 5,4 SL - SS 6, M6 6,5 10,8 SL - SS 6,0 / LOD M6 6,5 SL - SS 1/4 " /4 7,2 11,5 SL - SS 1/4 " / LOD /4 7,2 SL - SS 8, M8 5/16 8,7 13,5 SL - SS 8,0 / LOD M8 5/16 8,7 SL - SS 3/8" /8 10,3 16,6 SL - SS 3/8 " / LOD /8 10,3 SL - SS 10, M10 10,7 16,6 SL - SS 10,0 / LOD M10 10,7 SL - SS 11, M11 7/16 11,4 18,5 SL - SS 12, M12 13,0 19,5 SL - SS 12,0 / LOD M12 13,0 SL - SS 1/2 " /2 13,5 19,5 SL - SS 1/2 " / LOD /2 13,5 SL - SS 14, M14 9/16 15,2 23,0 SL - SS 14,0 / LOD M14 9/16 15,2 SL - SS 16, M16 5/8 17,0 25,4 SL - SS 16,0 / LOD M16 5/8 17,0 SL - SS 18, M18 19,5 29,0 SL - SS 18,0 / LOD M18 19,5 SL - SS 3/4 " /4 20,0 30,7 SL - SS 3/4 " / LOD /4 20,0 SL - SS 20, M20 21,4 30,7 SL - SS 20,0 / LOD M20 21,4 SL - SS 22, M22 7/8 23,4 34,5 SL - SS 22,0 / LOD M22 7/8 23,4 SL - SS 24, M24 25,3 39,0 SL - SS 24,0 / LOD M24 25,3 SL - SS 1" ,9 39,0 SL - SS 1" / LOD ,9 SL - SS 27, M27 28,4 42,0 SL - SS 27,0 / LOD M27 28,4 SL - SS 30, M30 1 1/8 31,4 47,0 SL - SS 30,0 / LOD M30 1 1/8 31,4 SL - SS 33, M33 1 1/4 34,4 48,5 SL - SS 33,0 / LOD M33 1 1/4 34,4 SL - SS 36, M36 1 3/8 37,4 55,0 SL - SS 36,0 / LOD M36 1 3/8 37,4 SL - SS 39, M39 1 1/2 40,4 58,5 SL - SS 42, M42 43,2 63,0 SL - SS 45, M45 1 3/4 46,2 70,0 SL - SS 48, M48 49,6 75,0 SL - SS 52, M ,6 80,0 SL - SS 56, M56 2 1/4 59,1 85,0 SL - SS 60, M60 63,1 90,0 SL - SS 64, M64 2 1/2 67,1 95,0 SL - SS 68, M68 71,1 100,0 SL - SS 72, M72 75,1 105,0 SL - SS 76, M ,1 110,0 SL - SS 80, M80 83,1 115,0 14

15 Washers size, large outside diameter in mm. Thickness of a pair of washers in mm. Weight in kilograms per washer Weight in kilograms per box OD MM KG KG PAIR 1,8 0, , ,8 0, , ,0 1,8 0, , ,8 0, , ,0 1,8 0, , ,8 0, , ,8 1,8 0, , ,8 0, , ,5 2,5 0, , ,8 0, , ,5 2,5 0, , ,5 0, , ,6 2,5 0, , ,5 0, , ,0 2,5 0, , ,5 0, , ,0 2,5 0, , ,5 0, , ,5 0, , ,4 3,4 0, , ,5 0, , ,4 3,4 0, , ,4 0, , ,7 3,4 0, , ,4 0, , ,7 3,4 0, , ,4 0, , ,5 3,4 0, , ,4 0, , ,0 3,4 0, , ,4 0, , ,0 3,4 0, , ,4 0, , ,0 4,6 0, , ,4 0, , ,5 4,6 0, , ,4 0, , ,5 4,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,5 6,6 0, , ,6 0, , ,0 6,6 0, , ,6 0, , ,6 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,0 0, , ,5 0, , ,5 0, , ,5 0, , ,5 0, , Quantity of washers per box. 15

16 FÆRD.no DISCLAIMER Safe-Bolt have showed the utmost care to ensure the accuracy regarding content of this publication. Safe-Bolt or subsidiaries of Safe-Bolt, or distributors of SOLID-LOCK, do not accept liability for errors or omissions in this publication. SAFE-BOLT AS SWEDEN - NORWAY - DENMARK - FINLAND Tel info@safe-bolt.com Org. no

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