Reply to Query Raised by SEAC for ToR application of ELANTAS BECK INDIA LIMITED EC EXPANSION PROJECT

Transcription

1 Reply to Query Raised by SEAC for ToR application of ELANTAS BECK INDIA LIMITED EC EXPANSION PROJECT Query Date Query by SEAC Query (1) Copy of existing EC, CC&A and its Compliance. Details regarding: (a) legal case pending against the project Reply (1) We are in process of getting the approved copy of EC compliance from Bhopal. The hard copy of submitted Six monthly EC & CC&A compliance report shall be produced during the meeting. (a)there are no legal cases pending against the project Reply Date (b) Closure Notices, SCN etc. issued by GPCB in last 3 years and its compliance. (2) Upload format with complete details/information (b)there are no Closure Notices, SCN etc. issued by GPCB in last 3 years (2) Please find the format with all details/information as below.

2 Page 2 of 11 For ToR application cases General Information in WORD Format (Font type- Arial, Font size- 11) Name & Address of the Industry (Give complete details with plot no./survey no., Landmark etc. ) as per the Schedule to the EIA Notification 2006 Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that (i) Protected areas notified under the Wildlife (Protection) Act, 1972; (ii) CEPI areas (iii) Eco-sensitive areas and (iv) Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. M/s. Elantas Beck India Limited Plot No. 1 & 122, GIDC Estate, Ankleshwar, Dist. Bharuch, State: Gujarat , India Screening B (Industrial Sector) and Project type 5(f) for manufacturing of Specialty Chemicals for Electrical insulation and Electronics & Engineering materials Not applicable [A] For Expansion cases: Particulars Earlier EC Compliance of EC Status of inspection by RO-MoEFCC, Bhopal. Status of submission of half yearly return to concern authorities. Compliance of existing CC&A Legal actions/closure directions/scn etc. issued by GPCB. Any Public Complaints Any Court cases pending against the project. Brief Information/Details J-11011/204/200-IA-II [I] Six monthly EC compliance report Oct-16 to March -17 submitted Inspection is due The compliance for Oct-16 to March-17 is under examination. CC&A compliance is done by the Schedule-II Environment Auditor assigned by GPCB. No legal actions/closure directions/scn etc. issued by GPCB No Public Complaints No court cases pending against the project. [B] no. Particulars Details 1 Aerial distance of nearest residential area Ankleshwar- 0. km towards NWW Project Status 2 ( New/ Expansion/Amendment) 3 Details i Expansion List of s & By-s [Give CAS no.s of each s & Raw materials] Attached as Annexure-1

3 Page 3 of 11 ii Name of Major Raw materials ( wise raw materials) no Name of Total cost of Proposed Project (Rs. in Crores) Total Plot area ( sq. meter) Name of Raw Materials Green belt area,/tree Plantation area ( sq. meter) 7 Water i Source of Water Supply (GIDC, Bore well, Surface water etc...) CAS no. /CI no. etc. Attached as Annexure-1 Quantity MT/Month Rs. 412 Crore (for proposed expansion) sq. meter sq. meter GIDC ii Water consumption (KL/day) iii Existing KL/Day *Proposed (Additional) KL/day *Total after Expansion KL/day (A) Domestic (B) Gardening (C) Industrial Process Washing 2 0 * Boiler Cooling 60 6 Others Total (A+B+C) 354 *Water requirement for washing purpose = 2 kld. # 20 kld of Boiler blowdown and kld of cooling tower blowdown (20 + = 2 kld) shall be reused for washing and then sent to ETP, hence no fresh water consumption for washing. Waste water generation (KL/day) Existing KL/Day *Proposed (Additional) KL/day *Total after Expansion KL/day (A) Domestic (B) Gardening (C) Industrial Process Washing Boiler 6# 14# 0 Cooling 2# 6# 0 Others Total Industrial waste water # 20 kld of Boiler blowdown and kld of cooling tower blowdown (20 + = 2 kld) shall be reused for washing and then sent to ETP.

4 Page 4 of 11 iv v Treatment facility with capacity (ETP, CETP, MEE, STP etc). Mode of Disposal & Final meeting point vi Reuse/Recycle details (KL/day) Air i ii iii iv v 9 No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. Fuel consumption Solid Fuel: MT/Day Gaseous Fuel: SCM/day Liquid fuel: KL/day APCM for flue gas Process gas/fugitive emission details i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) APCM for process gas/fugitive gaseous emission details Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules Existing ETP: 490 m3/day Domestic: Treated effluent to M/s. NCT for final disposal to deep sea Industrial: Treated effluent to M/s. NCT for final disposal to deep sea 20 kld of Boiler blowdown and kld of cooling tower blowdown (20 + = 2 kld) shall be reused for washing and then sent to ETP D.G. Set (320 kva)- 2 nos. D.G. Set (1000 kva)- 2 nos. Boiler (600 kg/h)- 2 nos. Boiler (3 TPH)- 2 nos. Thermic Fluid Heater (10 lakh kcal/h)- 2 nos. Thermic Fluid Heater(15 lakh kcal/h)- 2 nos. Natural gas- 500 SCM/day HSD kl/day Not required as natural gas is proposed as fuel There is no process emission from existing manufacturing process as well as any other ancillary process and there shall be no process emissions after proposed expansion also. Not required i no. Type/Name of Hazardous waste Source of generation 1. Process waste From process 2. Used oil 3. Discarded container From Machinery From Raw material containers / and Schedule as per HW Rules. Quantity (MT/Annum) Sch-I 440 MT 5.1- Sch-I 12 kl Sch-I Disposal Method Collection, Storage, Transportation & sent to CHWIF-BEIL, Ankleshwa OR sent for Co-processing to cement industry Collection, Storage, Transportation & sale to MoEF&CC registered rerefiners (i.e. Collection, Storage, Approx. 52 decontamination & Transportation MT)

5 Page 5 of 11 ii ii Bags/ Liners bags 141 MT 4. ETP waste From ETP Sch-I 10 MT 5. Spent solvent From process Sch-I 1000 MT Quantity of discarded containers must be in MT/Annum. Membership details of CETP, TSDF, CHWIF, Common MEE etc. Details of Non-Hazardous waste & its disposal (MSW and others) Collection, Storage, Transportation & sent to TSDF-BEIL, Ankleshwar Collection, storage, distillation and reuse within the unit OR sold to authorized reprocessors The unit has a membership of FETP and conveyance system of M/s. NCT for further treatment & final disposal of treated water into deep sea. The unit also has a valid membership of M/s. BEIL for TSDF & CHWIF. No Non-Hazardous waste is generated. [C] Details of Environmental Consultant: Name of Consultants Validity of Certificate of accreditation issued by the NABET, QCI Baseline environmental monitoring period Date of public hearing (If applicable) Any other details M/s. Siddhi Green Excellence Pvt. Ltd. NABET/EIA/151/RA019 Valid upto: 06/10/201 February-2017 to April-2017 Not Applicable Project located in GIDC No Name & designation of the Applicant: Mr. Dilip Thombre (Plant Head- Ankleshwar) Stamp & Signature of Applicant: Date: 13/4/2017 In case of Expansion, give comparative data in Tabular form (Existing, Additional & Proposed total) Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly mail to : seacgujarat@gmail.com and copy to all members. Above data should be as per application Form-1 & PFR.

6 Page 6 of 11 Annexure-1 No 1. Name of Categories Wire Enamels & Varnishes for Primary & Secondary Electrical Insulations List of s & By-s CTO available MT / month EC applied for additional / new production MT / month Total after EC expansion MT / month MT / annum 1400 (+) Synthetic resins 36 (+) Thinners 250 (+) Enameled Copper wire & copper scrap Polyamide & organic amine Hardeners Additives containing paraffin wax Hardeners having Organic peroxides -- (+) (+) (+) (+) Castor oil based resins -- (+) Hardeners with Polycarboxylic acids & anhydrides Hardeners with Isocyanates Diluents with cyclic hydrocarbons s with Polyether alcohols -- (+) (+) (+) (+) TOTAL Byproduct End Use Insulation of Electrical & Electronic Materials & as Construction Chemicals 13. Methanol 93.4 (+) Remarks Increase in productio n capacity Proposed New product categorie s Increase in productio n capacity

7 Page 7 of 11 Annexure-1 No Name Wire Enamel (TR 543) Wire Enamel - PTA based PAI Wire Enamel ion capacity MTPM Batch size List of Raw-Materials Quantity of RM Raw Material CAS No. Per batch kg/kg MTM Monoethyleneglycol (MEG) Cresol Dimethyl Terphthallate (DMT) Tri mellitic anhydride (TMA ) Tris hydroxy ethyl isocyanurate (THEIC) Butyl titanate monomer (BTM) Diamino diphenyl methane (DDM) Solvent C-9 (Naphtha) Additive TOTAL Monoethyleneglycol (MEG) Cresol Purified Terphthalic Acid (PTA) Glycerene Varnish Butyl titanate monomer Solvent C Phenol TOTAL N-Methyl Pyrrolidone Dimethyl Amino Ethanol Isoamyl Alcohol Azeleic Acid Tri Mellitic Anhydride Desmodur T Suprasec Ortho Xylene Additive-Sympol MF TOTAL Phenolic resin solution Rosin Pentaeyithritol

8 Page of 11 No. 2.1 Name Phenolic Resin 1 ion capacity MTPM Batch size Alkyd Resin Phenolic Resin Raw Material CAS No. Quantity of RM Per batch kg/kg MTM Solvent Naphtha Dehydrated castor oil Butyl Titanate Castor oil HV (high viscosity) WhiteSpirit Catalyst cum Drier Butyl alcohol Xylene TOTAL TOTAL (MAX) Formaldehyde (37%) PTBP (Para Tertiary Butyl Phenol) Sodium Hydroxide Oxalic acid Solvent C TOTAL Castor Oil Soya Oil IsoPhthalic acid Glycerine Monoethylene glycol Maleic anhydride Xylene White spirit TOTAL Solvent C Methanol Bisphenol A PTBP (Para Tertiary Butyl Phenol) PTOP (Para Tertiary Octyl Phenol) Formaldehyde (37%) Sodium Hydroxide Hydrochloric Acid TOTAL

9 Page 9 of 11 No Name Synthetic Resin - Diluent C Synthetic Resin (Dobeckan) Synthetic Resin (DCPD based Dobeckan) ion capacity MTPM Quantity of RM Batch size Raw Material CAS No. Per batch kg/kg MTM Card phenol Epichlorohydrine Mixed Xylene NaOH H2SO TOTAL Monoethanolamine Tetra Hydro Phthalic Anhydride Maleic Anhydride Neo Pentyl Glycol THEIC Hydroquinone Monostyrene Acetyl Acetone Benzoquinone Vinyl Acetate Monomer TOTAL Propylene Glycol Diethylene Glycol Ethylene Glycol Maleic Anhydride Isophthalic acid Benzoic Acid Dicyclopentadiene Methyl Hydroquinone Additive-Benzoquinone Additive-Methoxy Propanol Acetate Vinyl Toluene TOTAL TOTAL (MAX) Solvent-diacetone alcohol Thinner White spirit Solvent C TOTAL

10 Page 10 of 11 No. 4 Name Enamelled Copper wire & Copper scrap ion capacity MTPM Batch size 3 -- Raw Material CAS No. Quantity of RM Per batch kg/kg MTM Enameled copper wire is produced for Testing of Wire enamels and same is sold as copper scrap Polyamide & organic amine Hardeners Additives containing paraffin wax Hardeners having Organic peroxides Castor oil based resins Hardeners with Polycarboxylic acids & anhydrides Soya Oil Fatty Acid Dimer Acid Tall Oil Fatty Acid Triethylene Tetramine Defoamer Additive (Butyl Titanate) TOTAL Xylene Butyl Alcohol Jaycaswax TOTAL Tertiary Butyl Per Benzoate TOTAL Castor Oil Quartz (300 mesh) Kaolin (500 mesh) Sudadur Black Zeolite 4 A powder TOTAL Hexa hydro phthalic anhydride (HHPA) Dodecenyl succinic anhydride (DDSA) Methyl hexahydro phthalic anhydride (MHHPA) Hardeners with Isocyanates Diluents with cyclic hydrocarbons TOTAL (Diphenylmethane-4,4'- diisocyanate) TOTAL Monostyrene TOTAL

11 Page 11 of 11 No. 12 Name s with Polyether alcohols ion capacity MTPM Batch size Quantity of RM Raw Material CAS No. Per batch kg/kg MTM Castor Oil PPG Trimethylol propane Tri cresyl phosphate Alluminum hydrate Kaolin (500 mesh)-filler Para toluene sulphonic acid (PTSA) Zeolite 4 A powder TOTAL GRAND TOTAL