V 500A PARTS CATALOGUE

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1 V 500A PROPELLER V 500A, V 500A/1690 AVIA PROPELLER, s.r.o Praha - Letňany, Czech Republic P/N Issue: December 2007 Revision: February 2009

2 TYP: V 500A CURRENT STATUS OF PAGES AS OF: THE ORIGINAL DATE OF THIS PUBLICATION IS DECEMBER 2007 INSERT LATEST PAGES DESTROY SUPERSEDED PAGES PAGE STATUS PAGE STATUS Revision No.R-101/07 December 2007 Pages: all Revision No.R-135/08 December 2008 Pages: 1, 2, 9 Revision No.R-7/09 January 2009 Pages: 1, 2, 19 Revision No.R-23/09 February 2009 Pages: 1, 2, 19, 29, 31 Page: 2 Revision:February 2009

3 INTRODUCTION This V 500A propeller Parts Catalogue is intended for ordering spare parts. Together with V 500A propeller Operator s, Installation and Maintenance Manual, this catalogue provides a better understanding of the constructural design, function and assembly of this propeller. The spare parts mentioned in this catalogue will enable the customer to perform the repairs according to the Operator s, Installation and Maintenance Manual. The parts which are recommended for repairs, have the notation O in the column SEP (separately for sale for each customer). The parts without any notation are not to be ordered. The tools and accessories used for medium and propeller repairs together with technical documentation of the V 500A propeller are also included in this catalogue. Orders for spare parts are to be addressed to: AVIA PROPELLER, Ltd. Sales Department Beranových Praha - Letňany CZECH REPUBLIC Tel.: (+420) ; Fax.: (+420) sales@aviapropeller.cz When placing an order, the following must be stated: 1) propeller S/N, for which the part is needed; 2) part S/N and description according to this catalogue; 3) number of parts; 4) S/N of original part, if it exists. Example: 1) Propeller S/N: ) Part S/N and description: , Propeller blade 3) Number of parts: Set of 2 blades 4) S/N of original parts: 4388, 4393 AVIA PROPELLER Ltd. Page: 3

4 CONTENT Section Page Introduction Content Blank Page Propeller Unit VJ 5.500A Group: 0. Hydraulic Propeller Propeller Blade Propeller Hub Hub Complete Tube Assy Blade Bearing Piston Assy Transport Box Assembly Tools Accessories Technical and Operational Documentation Numerical Index Page: 4

5 BLANK PAGE Page: 5

6 GROUP 0 Fig. 1. Propeller Unit VJ 5.500A Page: 6

7 GROUP 0 Cons. No. PROPELLER UNIT VJ 5.500A Quantity (pcs) Part number Description SEP V 500A V 500A/ Hydraulic Propeller o Hydraulic Propeller o 1 2 (P ) Pressure Oil Distributor o (2) 2 LUN 7902 Pressure Oil Distributor o LUN Propeller Governor o VJ Oil Pipe Console o x200 THT Ostrava Hose o x470 THT Ostrava Hose o Hose o M 5x16 ČSN Screw o ČSN Socket o M 14x1,5 ČSN Closing Nut o x18 ČSN Sealing Ring o x16 ČSN Sealing Ring o C Low Pitch Tube o Low Pitch Tube o 1 14 C High Pitch Tube o Hugh Pitch Tube o 1 15 Z Governor Lever o 1 Page: 7

8 GROUP 0 Fig. 2. Hydraulic Propeller Page: 8

9 GROUP 0 Cons. No. HYDRAULIC PROPELLER Quantity (pcs) Part number Description SEP V 500A V 500A/ Hydraulic Propeller Hydraulic Propeller /79 Propeller Blade (set) o 2 1 V Propeller Blade (set) o Propeller Hub o Propeller spinner o LN Balance Washer o A A LN LN LN M 5x12 ČSN Screw o A A M 5x16 ČSN M 5x18 ČSN M 5 ONL 3240 Selflocking Nut o A A 7 5,3 ČSN Washer o A A 8 V Screw o V Washer o ,2x25 ČSN Cotter Pin o V Screw o A - as required Revision:December 2008 Page: 9

10 GROUP 1 Fig. 3. Propeller Blade Page: 10

11 GROUP 1 Cons. No. PROPELLER BLADE Quantity (pcs) Part number Description SEP V 500A V 500A/ Propeller Blade (2pcs in the set) o 1 V Propeller Blade (2pcs in the set) o Propeller Blade Left-hand o 1 1 V Propeller Blade Left-hand o 1 2 V Collar x56 ČSN O-Ring o ČSN Sheet Metal Plug A A 5 20 ČSN Sheet Metal Plug A A 6 Lead 15x10 A A A - as required Page: 11

12 GROUP 2 Fig. 4. Propeller Hub Page: 12

13 GROUP 2 Cons. No. PROPELLER HUB Quantity (pcs) Part number Description SEP V 500A V 500A/ Propeller Hub Hub Complete Blade Bearing Piston Assy V Fork Guide V Support V Cylinder Screw V Screw V Clamp V Clamp Bolt V Clamp Nut Nut x10 ČSN Pin Cylinder V O-Ring V O-Ring x14 ČSN Sealing Ring M 10x1 ONL Plug 1 1 Page: 13

14 GROUP 21 Fig. 5. Hub Complete Page: 14

15 GROUP 21 Cons. No. HUB COMPLETE Quantity (pcs) Part number Description SEP V 500A V 500A/ Hub Complete Tube Assy V Propeller hub V Closing Screw Screw M 6x16 ČSN Screw ISO HV-B4L Washer ISO2338-4m6x10-St Pin x14 ČSN Sealing Ring 1 1 Page: 15

16 GROUP 21.1 Fig. 6. Tube Assy Page: 16

17 GROUP 21.1 Cons. No. TUBE ASSY Quantity (pcs) Part number Description SEP V 500A V 500A/ Tube Assy Tube Valve Body Slide Valve Support V Spring ISO G10 Ball LN-6054 O-Ring LN-6057 O-Ring ČSN Retaining Ring M6 ČSN Lubricating Plug 3 3 Page: 17

18 GROUP 22 Fig. 7. Blade Bearing Page: 18

19 GROUP 22 Cons. No. BLADE BEARING Quantity (pcs) Part number Description SEP V 500A V 500A/ Blade Bearing 1 1 V Blade Bushing Assy V Blade Bushing 1 1 or Blade Bushing V * Flange V Adjusting Screw V Safety Lock V Spring V * Pin ,05x1,78-NBR70 * O-Ring x2-NBR70 O-Ring Outer Ring Assy Outer Ring Insert ČSN Snap Ring Sealing Ring x2-NBR70 O-Ring V Pitch Change Block V Washer DIN7993A-12 Snap Ring ISO3290-7,938-G10 Ball DIN Sheet Metal Plug 1 1 * Only with blade bushing No.V Revision:February 2009 Page: 19

20 GROUP 23 Fig. 8. Piston Assy Page: 20

21 GROUP 23 Cons. No. PISTON ASSY Quantity (pcs) Part number Description SEP V 500A V 500A/ Piston Assy Piston Front Plate Fork Stop V O-Ring V O-Ring V 750-RU-090 O-Ring ISO7434-M5x8-14H Setscrew V Nozzle ISO2338-4m6x12-St Pin 1 1 Page: 21

22 GROUP 7 Fig. 9. Transport Box Page: 22

23 GROUP 7 Cons. No. TRANSPORT BOX Quantity (pcs) Part number Description SEP V 500A V 500A/ Transport Box Box with Pallet Boards for the Blades Side Panel Blade Tips Protection Label Handling Clips V Box for the Propeller Hub V Protective Frame of the Hub V Centre Frame of the Spinner V Frame Tightening Tape Protective Element 6 6 Page: 23

24 GROUP 8 UNDONE Page: 24

25 GROUP 8.1 ASSEMBLY TOOLS Table contains tools for maintenance of the propellers in service. Perform the maintenance and repairs according to operation manual to maintain the propeller airworthiness. Accessories for additional maintenance are stated under group 8.2. Quantity (pcs) Cons. Part number Description SEP V 500A V 500A/ No V Wrench for Cylinder Screw V Wrench for Clamp Bolt V Wrench for Holding the Oil 1 1 Distributor Flange Wrench for flange Nut V Propeller Flange Puller V Wrench for Governor mounting 1 1 Nuts Wrench for Oil Distributor Nut Wrench for Propeller Mounting 1 1 Nuts 9 V Mounting Tubes V Mounting Tubes (Extension) ,2x8x175 DIN 5265 Narex Screwdriver for spinner Screws Puller V A Tool Bag TONA UMO 20 Torque Wrench ČSN Wrench for Torque Wrench 1 1 Adjustment 16 4 ČSN Wrench for adapters of torque 1 1 wrench Extension for Installation of Bushing 2 2 Page: 25

26 GROUP 8.2 ACCESSORIES Quantity (pcs) Cons. Part number Description SEP V 500A V 500A/ No Wrench for preloading of blade 1 1 bearing Adapter Wrench for Outer Ring Clamp Remover TONA UMO 10 Torque Wrench ČSN Wrench for Torque Wrench 1 1 Adjustment 7 4 ČSN Wrench for adapters of torque wrench 1 1 Page: 26

27 GROUP 8.3 TECHNICAL AND OPERATIONAL DOCUMENTATION Cons. No. Description Illustration No. 1 Operation, Installation and Maintenance Manual CZ ENG 2 Parts Catalogue CZ ENG Page: 27

28 NUMERICAL INDEX NUMERICAL INDEX Page: 28

29 NUMERICAL INDEX INDEX OF SPARE PARTS ACCORDING TO PART NUMBERS Part Number Ref. Part Number Ref. Number of Group Number Number of Group Number / LN ,05x1,78-NBR x2-NBR V V x2-NBR V Revision:February 2009 Page: 29

30 NUMERICAL INDEX Part Number Ref. Part Number Ref. Number of Group Number Number of Group Number V ČSN M 5x ČSN M 5x16 8 V ISO H M 5x ČSN M 6x ČSN , ISO HV-B4L ČSN ,2x ČSN x ISO2338-4m6x10-St ISO2338-4m6x12-St DIN7993A ČSN A ČSN V ISO3290-G10 V 750-RU , VJ ČSN ČSN M M 5x M 5x ČSN x Page: 30

31 NUMERICAL INDEX Part Number Ref. Part Number Ref. Number of Group Number Number of Group Number ČSN ISO 1234-St-B4P 10x ,2x DIN 5265 Narex 12x ,2x8x x18 11 PN ČSN x P ČSN M 14x1,5 10 TONA UMO TONA UMO ČSN C C ČSN Z ČSN DIN ČSN ,8-2000mm 8 12 LUN LUN MON x200 6x470 ONL 3240 M ONL M 10x Revision:February 2009 Page: 31

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