ILLUSTRATED PARTS CATALOGUE
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1 ILLUSTRATED PARTS CATALOGUE FOR ecw TWO CYUNDER, TWO STROKE, AIR COOLED ENGINES (Revised May MODEL (REED VALVE) (REED VALVE) COMMENCING CANADIAN CURTl5S-WRIGHT, UMITED 6503 NORTHAM DRIVE, MISSISSAUGA, ONTARIO PRINTED IN CANADA
2 EXPLANATION OF REFERENCE All engines in this Parts Book are referenced by Model Number and Serial Number. This is done to facilitate location of the correct Part Numbers since the year of manufacture is not always known and modifications are not performed annually. Serial Numbers are seven digits in length and the number plate is located on the fan cover of the engine. WHEN ORDERING PARTS: When ordering parts please call up the appropriate Part Number, the name of the item and the quantity desired. Also, please specify engine Model Number and Serial Number. NOTE: Failure to quote the Serial Number may result in delay and supply of incorrect parts. SPECIAL TOOLING FOR C.C.W. ENGINES: This Part's List contains a selection of special tools for C.C.W. engines. These are available and may be ordered by the Part Numbers provided on Page 24. The uses of these tools are fully described in the current service manuals on C.C.W. engines. Important: Where mentioned, the following suffixes mean S - Manual Start G - Ring Gear Equipped E - Electric Start Page 2
3 ~ 7 INDEX 4 5 Page Page CRANKCASE HIGH TENSION COILS & LEADS 18 CRANKSHAFT 5 NUMERICAL INDEX 3-4 CYLINDERS & HEADS 8-9 ORDERING PARTS - INSTRUCTIONS 2 ENGINE COVER 13 PISTONS 5 EXHAUST MANIFOLD REED VALVE 12 FANBELT RECOIL STARTER 14 FAN GUARD RECTIFIER & RESISTER 24 FAN HOUSING REFERENCE, GASKET KIT 8-9 EXPLANATION 2 INTAKE MANIFOLD SPECIAL TOOLING 2 MAGNETO - COIL ASSEMBLY - DENSO STARTER MOTOR FLYWHEEL 19 TOOLS & ACCESSORIES 24 NUMERICAL INDEX FOR MODEL CCW 400 CCW 440 Part Number Page Key Part Number Page Key Part Number Page Key " A Page 3 -
4 ... ~... NUMERICAL INDEX Cant. Part Number Page Key Part Number Page Key Part Number Page Key , , ~.. ~'" ~ ~ ~... ~... ~... "" ~~'."..""". ~ ~ ~ ~ ~ ~ I Page 4
5 COMMENCING ~~ PISTON AND CRANKSHAFT KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1-5 CRANKSHAFT ASSY BALL BEARING BALL BEARING OIL SEAL OIL SEAL (P.T.O. END) ,8 11 PISTON ASSY. (Fan End) PISTON ASSY. (P.T.O. End) PISTON (Fan End) PISTON (P.T.O. End) PISTON PIN CI RCLIP PISTON RING KIT * "Each Kit contains 2 "Each Kit contains * rings for only one rings for only one 10 - PISTON RING # piston piston 11 - PISTON RING # NEEDLE BEARING WASHER 14 th SPRING WASHER 14 th NUT WOODRU FF KEY Page 5
6 COMMENCING ~" 21 '\ 28 CRANKCASE Page 6
7 CRANKCASE KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1-2 CRAN KCASE ASSY Supplied only as a 'Supplied only as a matched set matched set 6 - STUD BOLT STUD BOLT DOWEL PIN CIRCLIP (Outer) CI RCLIP (Inner) GASKET CONNECTOR - HOSE HOSE - CARB-PUMP a.l BOLT8x GASKET DRAIN BOLT WASHER SPRING WASHER NUT WASHER SPRING WASHER STUD BOLT BOLT 8 x BOLT 8 x COVER PLATE Model S. & G Model S. & G. 28 NUT STUD BOLT Model E. & G Model E. & G. 31 BOLT8 x Model S Model S. Page 7.
8 12 COMMENCING ~ 52. u i1~ CYLINDER ASSEMBLY Page 8
9 CYLINDER ASSEMBLY KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1,3-4 CYLINDER ASSY. (Fan End) CYLINDER ASSY. (P.T.O. End) STUD BOLT (Exhaust) STUD BOLT CYLINDER HEAD (P.T.O. End) CYLINDER HEAD (Fan End) NUT 6 tj WASHER (8x16x1'.2) f SPRING WASHER 8 tj WASHER 6 tj NUT WASHER 8 tj NUT 8 tj GASKET KIT NOTE * Two ~ket Q()OO NOTE- Two gasket kits are required to kits are required to 15 - CYLINDER HEAD GASKET replace all gaskets 2, replace all gaskets in engine, each kit in engine. each kit CYLINDER BASE GASKET will gasket only will gasket ooly _ 17 - EXHAUST FLANGE GASKET one cylinder one cylinder '. - GASKET - Crankcase to reed valve GASKET -Reed valve to manifold DRAIN BOLT GASKET , ' / - Page 9
10 COMMENCING FAN COVER ASSEMBLY Page 10
11 FAN COVER ASSEMBLY KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1 FAN FAN SHAFT BALL BEARING CI RCLIP SPACER WASHER PULLEY SPACER (THIN 1.0 MM) SPACER (THICK 2.0 MM) SPACER (OUTSI DE) ~ WASHER 12 rb SPRINGWASHER 12rb NUT FAN COVER "V" BELT PULLEY (Lower) BOLT 8x SPRING WASHER 8 ri> PULLEY SPACER I WASHER 8 ij '" Page 11
12 COMMENCING REED VALVE ASSY.., KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS REED VALVE ASSY REED VALVE BODY VALVE SHIM REED VALVE VALVE GUIDE SCREW 3x SPRING WASHER 3 ~ GASKET - Crankcase to reed valve GASKET - Reed valve to manifold , \ Page 12
13 COMMENCING <:»: CYLINDER COVER I KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1 CYLINDER COVER CYLINDER COVER ADAPTOR CLAMP - CYLINDER COVER CLAMP - CYLINDER ADAPTOR BOLT 6 x SPRING WASHER 6 « WASHER 6 r/j , L Page 13 -
14 COMMENCING RECOIL STARTER COMMENCING SERIAL NUMBE~ COMMENCING KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1 STARTER PULLEY RECOIL STARTER ASSY WASHER FRICTION PLATE PAWL RETURN SPRING SPRING WASHER REEL MAIN SPRING CASE ROPE GUIDE ROPE HANDLE END PIECE SPRING WASHER 8 " NUT (3N 8) BOLT 6x SPRING WASHER 6 tj WASHER BOLT Page 14
15 I COMMENCING FAN GUARD KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1 FAN GUARD WASHER SPRING WASHER BOLT 6x SPACER ADAPTOR COVER PLATE Page 15
16 COIL PLATE ASSY. Page 16
17 COIL PLATE ASSY. KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS MAGNETO ASSY. (with ring gear) MAGNETO ASSY. (less ring gear) FLYWHEEL ASSY. (with ring gear) FLYWHEEL ASSY. (less ring gear) COl L PLATE ASSY COIL PLATE IGNITION GENERATING COIL LIGHTING COIL CONDENSER NO OILFELT POINT SET CONDENSER No CLAMP t) GROMMET SPADE CONNECTOR (Female) SPADE CONNECTOR (Male) BRACKET - Coupler Holder COUPLER WASHER SPRING WASHER SCREW 5 x SCREW 5 x SCREW 5 x WASHER SPRING WASHER SCREW4x SCREW 4 x SCREW4 x WASHER SPRING WASHER SCREW 4 x SPRING WASHER BOLT 6x Page ~----~----~
18 COMMENCING IGNITION CABLES & HIGH TENSION COILS KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO REMARKS 1 IGNITION COIL ICyl. near Fan) IGNITION COl L ICyl. near P.T.O.) RUBBER BUSHING H.T. Ignition Wire ICyl. near Fan) H.T. Ignition Wire (Cvl. near P.T.O SPARK PLUG CONNECTOR SPARK PLUG CONNECTOR TER SPARK PLUG CLAMP COIL SPACER BOLT.6x SPRING WASHER WASHER BOLT 6x COIL COVER COIL SPACER BOLT 6x Page 18 -
19 COMMENCING FLYWHEEL ASSY. \'A ~- -- KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1 FLYWHEEL ASSY. (with ring gear} FLYWHEEL ASSY. (without ringgear CAM GOVERNOR SPRING GOVER NOR WEIG HT " E" RING WASHER FLYWHEE L 1 N.P. Not procurable 1 N,P. Not pro curable 8 WINDOW PLA TE RING GEAR Page 19
20 i~~~~ ~ COMMENCING INTAKE MANIFOLD COMMENCING EXHAUST MANIFOLD Page 20
21 .~ INTAKE MANIFOLD KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1 INTAKE MANIFOLD STUD BOLT GASKET INSULATOR WASHER SPRING WASHER NUT SPRING WASHER (TBW 10) NUT (3N 10) EXHAUST MANIFOLD KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1 EXHAUST MANIFOLD Page 21 -
22 COMMENCING ELECTRIC STARTER MOTOR Page 22
23 ELECTRIC STARTER MOTOR KEY DESCRIPTION QTY. PART NO. REMARKS QTY. PART NO. REMARKS 1-25 STARTER ASSY SOLENOID SWITCH, complete GASKET 1 1 ( 3 - PINION DRIVE LEVER i 4 - SOLENOI D SWITCH set screw SNAP PIN DRIVE LEVER SET PIN OUTBOARD BEARING bracket BEARING BUSHING BEARING COVER WASHER # SNAP RING tl CLUTCH STOP COLLAR OVER RUNNING CLUTCH ARMATURE, COMPLETE WASHER # YOKE, COMPLETE FI ELD COIL POLE CORE SCREW BRUSH HOLDER PLATE BRUSH SPRING BRUSH _._ "0" RING COMM. SIDE END FRAME END SUPPORT BRACKET THROUGH BOLT SPRING WASHER SCREW 3x SPRING WASHER BOLT SPRING WASHER 8 rb /'... Page 23
24 r I GEN.~ I I GND. I I GEN. L ~: BAT. 43{) REWINO SPRINGTOO L S FLYWHEELPULLEA SEARING PULL ER TOOLS & ACCESSORIES KEY DESCRIPTION OTY. PART NO. REMARKS OTY. PART NO. REMARKS 1-5 TOOL KIT BAG 1 * *Available 1 * *Available 2 - SPANNER 10x13 mm. 1 * only in tool kit 1 * only in tool kit 3 - TUBE SPANNER 13x21 mm. 1 * 1 * 4 - HANDLE ROD 1 * 1 *. 5 - "L" WRENCH 1 * 1 * 6 RECTIFIER REWIND SPRING TOOL FLYWHEEL PULLER BEARING PULLER FL YWHEEL LOCK SPARK PLUG Page 24
ILLUSTRATED PARTS CATALOGUE
ILLUSTRATED PARTS CATALOGUE FOR CCW TWO CYLINDER, TWO STROKE, AIR COOLED ENGINES (Revised May 1972 MODEL CCW 400 CCW 440 (REED VALVE (REED VALVE CANADIAN CURJJSS-WRIGHT, UMITED 6503 NORTHAM DRIVE, MISSISSAUGA,
ILLUSTRATED PARTS CATALOGUE
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C19 TPS mars 2003 Z063800
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