M20 Duplex Pump Data C8 Controller Data Sheet

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1 Submittal Information Item M20 Title Duplex Fuel Oil Pump Specificatiions Flow Rate Motor HP Volt-Ph-Hz Special Items Contents Title Page M20 Duplex Pump Data C8 Controller Data Sheet Drawing and 3D Model Component Data Sheets Engineer Approval and Comments Earth Systems, Inc By Date

2 M20 Duplex Fuel Oil Pump The M20 Duplex Pump Set is designed for reliable fuel transfer in emergency power systems at critical facilities Its innovative compact design has a minimal footprint while delivering 1 to 30 GPM (4 to 40 LPM) of fuel to serve emergency generators and boilers The units are designed for direct integration into generator control and monitoring systems for CAT, Cummins, MTU, FG Wilson and other generator suppliers The mechanical design is based on Viking positive displacement pumps and is complete with strainers, check valves, ball, valves, pressure / vacuum gauges, relief valves The unit is mounted on an integral containment with leak detection monitoring The Duplex Pump Set includes a motor starter panel with disconnect switch The motor starter / drive includes current sensors for performance feedback to the duplex pump controller The C800 OmniPlex Controller provides duplex pump operation and monitoring with HOA switches and an emergency stop

3 M20 Duplex Fuel Oil Pump Page 2 Dimensions Flow Capacity Pressure Capacity Pump Type Motor 24 Wx18 Dx48 H (600x460x1200) 3-30 GPM ( LPM) 100 PSI (690 kpa) Viking Positive Displacement TEFC Ordering Information M2005HP(KW)-PH-HZ 5 GPM (20 LPM) M2010HP(KW)-PH-HZ 10 GPM (40 LPM) M2015HP(KW)-PH-HZ 15 GPM (60 LPM) M2020HP(KW)-PH-HZ 20 GPM (80 LPM) M2030HP(KW)-PH-HZ 30 GPM (120 LPM) Horsepower Standard Accessories Construction HP ( KW) Inlet Strainers Outlet Check Valve Leak Sensor Inlet Suction Gauges Outlet Pressure Gauges Motor Disconnect Switch Welded Steel Construction Containment Basin (7 GAL) Industrial Enamel Finish Black Frame Option: Weatherproof Enclosure Earth Systems, Inc 1000 W Crossroads Parkway T: (312) info@com Bolingbrook, IL F: (312) wwwcom

4 C8 ESX Control Module BACnet, Modbus, Metasys N2, or LON Communications The C8 ESX Controller is designed to monitor and control diesel fuel transfer for emergency power applications Generator Tank Level Control Duplex Pump Control Fuel Filtration / Polishing Remote Tank Fill Systems The new modular wiring system allows for simplified integration of input and output devices: Inputs: (a) tank level sensors, (b) leak detection sensors, (c) flow sensors, (d) pressure sensors, (e) pump current sensors, (f) filter water sensors, (g) filter differential pressure sensors, (h) valve position sensors Outputs: (a) solenoid valves, (b) fuel supply pumps, (c) fuel return pumps, (d) actuated ball valves, (e) actuated butterfly valves

5 C8 ESX Control Module Page 2 MicroPlex Module Dimensions 12 H x 12 W x 6 D (300 x 300 x150) Approval Power UL / CE VAC / 5A / Hz Single or Dual Source Enclosure NEMA 4 Color RAL 7035 (Light Gray) Environmental -20 to 130F (-30-55C) with heater Communication Other Options Modes BACnet, Modbus, Metasys N2, or LON Isolated Inductive Loads 5 Amp Output Relays (Typ) 50 Hz Power CE Approval Intrinsic Safety Barriers Enclosure Heater Base or Combined Applications for: Generator Tank Level Control Duplex Pump Control Fuel Filtration / Polishing Remote Tank Fill Systems

6 C8 ESX Control Module C8 ESX Module Operating Modes Page 3 Earth Systems, Inc 7320 S Madison T: (630) info@com Willowbrook, IL F: (630) wwwcom

7 NORMAL ALARM HORN ACK - TEST FUEL INLET FUEL OUTLET EARTHSAFE DWG M20Standard1IN Project [Standard] Sheet 1 of 2 Date 08/17/16 REV By 00 CC

8 Component Data Sheet Doc ECD1051 Fuel Pump 0-30 GPM Title Viking 475 Fuel Pump 0-30 GPM Photo Viking Positive Displacement Pump Internal Gear Style 0-30 GPM up to 100 PSI Integral Pressure Relief Close Couple to 56C Frame Motor Specification MFR Viking APPR MODEL 475 MOTOR SIZE-IN IN APPR UL Listed BODY Iron Body, Head, and Rotor ENCL TEFC, Opt X-Proof SEAL Mechanical Seal Buna-N FRAME 56C PRESS 100 PSI BRAND Baldor, Opt WEG CONNECT IN NPT HP TEMP -20 to +225F V-P-H Earth Information Included Accessories and Options as Noted ES ID VKGXX475HPV-Ph-Hz X Integral Relief Valve ALT High Suction 1150 RPM Motor Additional Information Model IN GPM HP@ 25PSI HP@ 50PSI WT (LBS) w Motor Height IN OAL IN G GG H HJ HL Earth Review and Approval BY BE DATE 01JAN 2016

9 Component Data Sheet Doc ECDBall Valve BR-TH-2P Title Ball Valve, Brass Threaded, 2-Piece, 1/4-3 IN Photo Brass Ball Valve 2 Piece Design Manual Shutoff Applications Full Port Design Threaded FNPT Connection 150 PSI Working Pressure Lead Free UL Listed Specification MFR Stockham APPR UL, FM, CSA MODEL T-255 SIZE-IN , 20, 30 BODY Forged Brass B124-C37700 BALL Stainless Steel B16-C36000 SEAL PTFE Earth Information Included Accessories and Options as Noted ES ID STVT255XXX Locking Handle ALT MOR691XXX Additional Information Size (IN) OAL (IN) WT (LBS) Earth Review and Approval BY BE DATE 01JAN 2016

10 Component Data Sheet Doc ECDCheck Valve BR-TH-BC Title Check Valve, Brass Thrd, Ball Type,1/4-3 IN Photo Bronze Ball Check Valve 2 Piece Design Non-Return Flow Applications Threaded FNPT Connection 400 PSI Working Pressure Spring Actuate Specification MFR Apollo - Conbraco APPR MODEL SIZE-IN , 20, 30 BODY Cast Bronze C84400 BALL RPTFE PRESS 400 PSI Work 100F Earth Information Included Accessories and Options as Noted ES ID APL61-100XXX Lead Free ALT Additional Information Size OAL OD WT CV (IN) (IN) (IN) (LBS) Earth Review and Approval BY BE DATE 01JAN 2016

11 Component Data Sheet Doc ECD1021Strainer Y-Type CI-TH Title Strainer Y-Type, Cast Iron Thrd,1/4-3 IN Photo Y-Strainer Cast Iron Body Threaded FNPT Connection 400 PSI Working Pressure Stainless Steel Screen Specification MFR Titan APPR MODEL YS12-CI STD ASME ANSI B164 SIZE-IN , 20, 30 BODY Cast Iron A126 GR-B PRESS 400 PSI Work 150F ANSI Class 250 SCREEN Stainless Steel 20 Mesh Standard Earth Information ES ID TFCYS12CIXXX ALT Additional Information Included Accessories and Options as Noted Size (IN) OAL (IN) WT (LBS) CV Earth Review and Approval BY BE DATE 01JAN 2016

12 Component Data Sheet Doc ECD1041Gauge 25 BC-SS-LF Title Gauge, 25 IN, BOT 025IN NPT, Liq Fill Photo 25 IN Stainless Steel case 025 IN Bottom NPT Brass Liquid Filled - Glycerine Range of Pressure Vacuum Specification MFR MILJOCO APPR MODEL PLF2598L STD ASME B40100 Grade B SIZE-IN 25 IN BODY Stainless Steel Body Brass Tube and Socket PRESS 30Hg-30, CONNECT Bottom 025 IN NPT Brass LIQUID Glycerine TEMP 0-140F Earth Information Included Accessories and Options as Noted ES ID MJOPLF2598LXXX ALT ASH, WIK Additional Information Earth Review and Approval BY BE DATE 01JAN 2016

13 Component Data Sheet Doc ECDLeak Sensor 01 Title Leak Sensor for Tanks and Sumps Photo Leak Sensor for Tanks and Sumps Brass Housing with Buna-N Float 150 IN Diameter Fuel or Water Activation Specification MFR FPI APPR MODEL LD-FPI-BB15 RATE 50 W at 250 VAC Max SIZE-IN 150 IN OD BODY Brass FLOAT Buna-N CABLE PVC Jacket, 10 Ft Length Std TEMP Max 180F Earth Information ES ID FPILD-BB15 ALT GEMLS750 Additional Information Included Accessories and Options as Noted Earth Review and Approval BY BE DATE 01JAN 2016

Updated: October 2012

Updated: October 2012 T: (630) 794-5100 EMERGENCY POWER FUEL SYSTEMS Earthsafe Systems, Inc. 7320 S. Madison Willowbrook, IL 60527 F: (630) 794-5106 info@earthsafe.com www.earthsafe.com Updated: October 2012 The information

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