Melos Infill EPDM ST. Made for top performances: Infill Granules by Melos. »Our aim: Infill granules for the perfect artificial turf system«
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1 Melos Infill EPDM ST»Our aim: Infill granules for the perfect artificial turf system«made for top performances: Infill Granules by Melos. Durable Flame-retardant Tested and flexible: The proven Infill EPDM ST is very lightfast and weatherproof. The selection of suitable pigments ensures the durability of the colours. The infill is produced out of virgin material for the use as an artificial turf granule. Melos Infill EPDM ST is offered in sulphur cross-linked form. Many years of experience with infill granules have shown that this crosslinking method results in a product with solid ageing stability and optimal sports-technical attributes. Neuware Weatherproof Virgin material Certified quality Eco-friendly and harmless to health Favourable in terms of care Sensible use of resources in the long term Melos Infill Granules are used in different turf systems and are long-term proven. Intensive tests belong to our standards and ensure a high performance product. Sports-functional» Sports-functional The use of rubber for filling artificial turf pitches is recommended by sports associations and sports medical experts as it protects the skin and joints. The Infill EPDM ST is manufactured for artificial turf systems and provides optimal sports functional properties.
2 » Available colours Infill Green Code: RAL: 6021 RAL - Approximate value 1 Brown Code: RAL: 8024 Optimal grain form and distribution are significant to the overall performance on a turf system. We have identified the driving parameters and can recommend a suitable granule for your particular requirements. The sieve curves below show the grain distribution of Infill EPDM ST 15 and ST 20, as measured by an optical measuring system. Suitability tests underline Infill ST's ideal suitability for intensive use as infill granules for artificial turf.» Sieve curve Infill EPDM ST mm» Sieve curve Infill EPDM ST mm 60% 40% 50% 35% 30% 40% 25% 30% 20% 20% 15% 10% 10% 5% 0% < > 1.8 0% < > 2.5 Average Measured according to DIN with an optical measuring system in mm. Average Measured according to DIN with an optical measuring system in mm.» Product information Property Unit Value* Test standards Density g/cm DIN EN Polymer content % approx. 20 DIN EN ISO Bulk density (approx. ± 10%) g/l 650 ISO 60 Hardness Shore A 60 DIN ISO Tensile strength MPa > 5 DIN Elongtion at break % > 500 DIN Grain size mm or Polymer base EPDM Flame retardance Available as a supportive component in a system of class C fl -s1 (DIN EN ). 2» Environmental and health tests Test in accordance with EN 71-3 AfPS GS 2014:01 PAK Conformity Fulfils the requirements of toy safety standard with respect to the migration of certain components. Fulfils the requirements of the category 1 and can be used safely. DIN Fulfils all requirements according to DIN , appendix B.» Suitability tests In practical use, infill granules have to withstand severe conditions: intensive mechanical pressures and high stress caused by sunlight and fluctuating climatic conditions. The quality of the sulfur cured Melos Infill EPDM ST granules is continuously tested and controlled by the RAL Quality Monitoring. Naturally, the material also complies with all the usual national standards for artificial turf pitches. * Technically related variations in property and colour and production-related variations as well as innovations and technical changes are reserved. Products shown may differ in configuration from the actual product. 1 The RAL colour specifications are non-binding approximations. Differences in colour of the images are due to printing process. 2 According to DIN EN individual components of a floor covering can not be tested according to standards. The fire classification is based on the entire system /2015 Melos GmbH Bismarckstrasse Melle Germany Phone Fax infill@melos-gmbh.com
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7 Chemistry Food Chemistry Biochemistry Microbiology Chemical Laboratorium Dr. Stegemann Leimbrink Georgsmarienhütte Melos GmbH Bismarckstraße Melle From the chamber of commerce publicy appointed and sworn court-appointed expert for chemistry, chemistry of waste, physical and chemical testing of synthetic materials, oils, building materials and corrosion. Water-Waste Water-Drinking Water -Technical Water-Groundwater-Soil-Food-Hygiene-Objects of Daily Use-Industrial Waste-Advisory Service in Waste Water Disposal-Material Testing- consulting- Court Expert s Evidence for Material Damages Analysis Report Page 1 of 2 Entry of Sample : Package Service at Sample : Melos Infill EPDM ST 20 0,5-2,0 mm green Article: Package : loose in a plastic bag Period of the Examination : from to Sampling : by our customer Parameter Actual Limit Value Unit Procedure Concentrations according to EN 71-3 Antimony DIN D-32-2 Arsenic DIN EN ISO Barium DIN E28 Cadmium DIN EN ISO 5961 Chromium DIN EN 1233 Lead DIN E6-1 Mercury DIN EN ISO Selenium DIN D23-2 <0,20 60 mg/kg DM <0,20 25 mg/kg DM < mg/kg DM <0,60 75 mg/kg DM <4,0 60 mg/kg DM <4,2 90 mg/kg DM <0,10 60 mg/kg DM <0, mg/kg DM Concentrations according to ZEK PAH as Sum 16 EPA ZEK /DIN EN 15527:2008 Benzo-(a)pyrene ZEK /DIN EN 15527:2008 The results in this report relate only to the items tested or calibrated. This report shall not be reproduced except in full without the written approval of the testing laboratory Acredited Laboratory: Phone FAX info@labor-stegemann.de <0,05 0,2 mg/kg DM < 0,002 0,2 mg/kg DM
8 Report-No.: vom: Page 2 of 2 Chemical Laboratory Dr. Stegemann D Georgsmarienhütte Evaluation The analysed sample meets the requirements of the EN 71-3 and the ZEK (Catagory 1) in all parameters. Dr. Dirk Stegemann - Chemist / Test Chord - The results in this report relate only to the items tested or calibrated. This report shall not be reproduced except in full without the written approval of the testing laboratory Akkreditiertes Prüflabor: Tel. (05401) FAX (05401) info@labor-stegemann.de
9 Digitally signed by Qasim Jamal Date: :14:40 CEST Reason: formal approval of test results Seite 1 von 7 imat-uve gmbh KBV 1elder Straße Mönchengladbach Melos GmbH Herr J. Koonert Bismarckstraße 4-10 D Melle Mönchengladbach, Report Summary - Single component report - Order: Assessment tests acc. DIN : in connection with DIN EN : and RAL GZ 944/4: Samples Overview Sample Order receipt Sample description Report.typ EPDM ST 20 Individual SCOPE Individual component reports are produced for system components such as artificial turf, mineral filler, elastic filler and shockpads. The single component reports are parts of system test reports for the assesment testing of synthetic turf systems acc. DIN : in connection with DIN EN : and RAL GZ 944/4: in which the tested individual component is used.
10 Seite 2 von 7 EVALUATION RESULTS Requirements and laboratory tests: The elastic filler EPDM ST 20 meets the requirments according to DIN : in connection with DIN EN : and RAL GZ 944/4: Environmental Impact: The environmental impact has been tested on a identical material with different shape (see single test report ). The test has been carried as sub order by Institut SGS Fresenius, Berlin. and Dr. sc. nat. ETH Hans Theodor Grunder has evaluated the test results. The test results fulfills the requirments and saved at imat-uve Material parameters: The records of the material parameters are saved at imat-uve and form an important basis for quality monitoring in accordance to 6.2 of DIN : Note: The report summery is an addition to the basic reports and it does not replace the basic reports of imat-uve. The detailed reports are saved at imat-uve and these can be issued on request of the imat-uve gmbh. The summery and the test report may not be duplicated in extracts without written permission of the imat-uve gmbh. The test result refers solely to the sample object. The evaluation is based on the DIN : as on DIN EN : and RAL GZ 944/4: As a rule the tests are performeed according to the accredited test methods. The list of accredited test methods can be found in DAKKS certificate with registration number D-PL under or
11 Seite 3 von 7 Requirments acc. DIN : Table 15 - Requirements and laboratory tests for elastic filler Line Component/ Test Method Property Requirment Unit Results RR 1 1 Particle size DIN distribution 0,5 mm 4,0 mm 99,8 A 2 Particle size DIN fraction < 0,5 mm < 1 % % 0,19 A 3 Amount of DIN ISO 4649 abraded material, volumetric a < 700 mm 3 mm³ 449 A 4 Compression set 7.5 < 50 %, no 43,8 separation of oil, no % no separation of oil, no sticking of the sticking of the granulate granulate A 5 Artificial 7.6 weathering 5.1 Aging behavior Visual evaluation after ageing no apparent change in the elastics filler, eg stickness no change, no sticking A 5.2 Rating for colour change DIN EN A02 grey-scale level Scale 3 4 A 5.3 Compression set after Artificial weathering 7.5 no visible change, no sticking slight oil out of granules occasional adhesion A 6 Exposure to 7.7 hot water heat 7 Tensile strength a DIN no visible change, no sticking, greyscale level min. 4 no visible change, no sticking, greyscale level min. 4 no visible change, no sticking / formation of agglomerates grey-scale level 4-5 no visible change, no sticking, although little adhession of granules grey-scale level 5 A A DIN lengthwise < 3 MPa Mpa 4,7 A crosswise < 3 MPa Mpa 4,4 A Tensile strain at break a lengthwise > 300 % % 818 A crosswise > 300 % % 813 A a The test on the granules not possible. The injection molded test plates were used for the test.
12 Seite 4 von 7 Table 18 - Determine the material characteristics of elastic filler (without recyclates) Component/ Line Property 1 Extractable constituents Test Method DIN EN ISO 6427 Requirment Unit Results RR 1 x on granules (Aceton) 14,1 A 2 IR images DIN on extract and granules b stored at imat-uve A 3 TGA DIN EN ISO (Thermogravimetri cal analysis) x stored at imat-uve A a Not applicable to the recycled material as it is not securely observablethis is due to unavoidable inhomogeneity b the granules (virgin) and extract, chlorinated paraffins and phthalates under detection limit Table 20 - Descriptive characteristics for elastic filler Line Descriptive Test Method characteristics 1 Manufacturer's - product description 2 Material type Infrared spectrometry Requirment Unit Results RR 1 x EPDM ST 20 A x EPDM A 3 Polymer content DIN EN ISO x 19,8 A 4 Density DIN EN ISO x 1,552 A 5 Particle size distribution with over and under parts 6 Tensile properties - Tensile strength, lengthwise crosswise - Tensile strain at break lengthwise crosswise DIN EN DIN bzw. DIN EN ISO x x N/mm² N/mm² % % Over size: none Under size: 0,19 % see table 15, line 7 A A 7 Bulk density DIN EN x g/ml 0,64 A 8 Particle shape DIN EN x edged cut A
13 Seite 5 von 7 Requirments acc. DIN EN : Table 3 - Produckt identification (variation between manufacturer s product declaration and laboratory/site samples) Line Component/ Permitted Test Method Property tolerance Unit Results RR 1 13 Performance infill 14 Particle size EN same values for d and D % Value acc. to data sheet 0,5-2,0 mm B Results 0,5-2,0 mm B Deviation 10 % % 99,81 B 15 Particle shape EN same shape B2 16 Bulk density EN % % Value acc. to data sheet g/ml 0,65 B Results g/ml 0,71 B Deviation 10 % % 9,23 B 17 Colour visuel test same colour green B
14 Seite 6 von 7 Requirments acc. RAL GZ 944/4: Attachment D - Environmental requirements (soil and groundwater) and testing of bound elastic supporting layers, elastic layers and synthetic turf layers (including infill material of pile layer) Line Requirements Test Measurement Extrakt-/Eluat parameters recovery after Test method Results RR The test results are saved at imat-uve The material fulfills the requirements. A 1 RR / Report reference A - The results has been taken from the imat-uve test report dated B - The results has been taken from the imat-uve test report dated
15 Seite 7 von 7 Appendix documentaion Particle size [mm] Remains [%] Sieving Rate of passage [%] < 0,063 0,19 0,00 d = 0,200 0,500 13,87 0,19 D = 0,600 1,000 85,87 14,06 2,000 0,07 99,93 4,000 0,00 100,00 d / D acc. To data sheet Photo documentation
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