Tech nical eferencce uide 2015 Part # TECH REF

Transcription

1 Technical Re eference Gu uide 205 Part # TECH REF

2 Technical Reference Guide Table of Contents: Generations of Stihl... Model Codes... 4 Tune Up Component Charts... 5 Starter Rope, Ignition Lead & Fuel Line Chart... 9 STIHL Service Kits... 0 STIHL Specification Charts... Digit Part Numbers for Units, Attachments & Hand Tools Bar Selection for Older Saws Chain Selection for Older Saws Sprocket Selection for Older Saws Trier/Brushcutter Cutting Attachments- Older Models... 5 Battery Specifications Frequently Asked Questions STIHLWarranty Policies & Time Periods Satisfaction Guarantee Claim Form Labor Rate Certificate STIHL Engine Check... 7 STIHL Engine Check TS500i Carburetor Reference Chart Carburetor Jets / Short Blocks STIHL MDG Diagnostic Engine Analyzer This Guide is Available Online! A PDF version that you may download directly to your desktop is available by going to and selecting the Stihl Technical Reference Guide found in the Technical Services tab under Resources. 2/4mlg

3 Saws Series... Model... Production Years 0...BL BLK Contra Contra S Contra S S S G FB AV AVE AVS AVQ G E Q AVP Super Super AV AVSE L AV AVE AVEQ AV AV, 028WB AVEQ AVS AVE AVEFB AVS AVSFB AVM Magnum Mini Boss LE AV AVE AVEQ AVT AVET AVE AVET AVEQ Generations of Series... Model... Production Years AVEQWB AVES Pro MS260, 260P AV MS MS , C, 023L MS MS MS current MS current AV Pro QS MS360, 360P, 360QS , MS MS30, MS MS MS current T MS200T MS70, current...MS80CB T MS9T MS270, MS MS92T MS93T current 38...MS MS44CM current 39...MS7/8/ current 40...MS3/362/ current...MS362/362CMQ current 4...MS26/27/ current...MS26CM/26CMQ current 43...MS24CM, 24CM-Q current...MS25, 25CBE current 44...MS66CM current 45...MS20TC, MS20C current 46...MS50CE/MS50T-CE current Electric Saws E E E E E E220Q MSE current E40, E MSE40/ current MSE70CBQ/20CBQ current

4 Power Tools Series... Model... Production Years FS FS FS FS200, FS FS FS50/ FS FS80E FS80AVE FS FS FS6E FS FS FS FS90AV (OLD) FS FS FS FS FS FS280K FS FS FS FS8AVE FS FS FS FS8/FS FS FS FS FS FS FS40, FS FC FR FS72, FC72, FS74, FS FS20, FS FS FS current...HT current FS FC FS FS FS FS85RT HT HT HT56CE current FS current...FS45, FS FS55, FS55R FC KM55RCE FS83, FS83R HT FS40, FS current...FS50CE current...FC56RCE current...FS70CE, FS70RCE current Generations of Series... Model... Production Years FS240, FS240R current...FS360, FS current...FS360CE, FS460CEM current FS560C current...FS560CEM current FS current FS90, FS00RX current...FS0, FS0RX, FS current...KM0R, FC current...FC current...FS90R, KM90R current...KM30R current...FS current HT00, HT current...HT30, HT current SG BG BR320, BR BR340C, 420C BR380D SR320, SR BR420C MAG BG BG HS60AVE BR HS72, HS74, HS HS HS HS BG BG HS current BC45C BG BG55/SH55, BG current...BG85/SH HL75K HL HL current SP HS8T current...HS current BG56,BG66,BG current...SH56,SH current...BR current...SR current HS46, HS current SR450Z current...BR350,BR current GS current SG0,SG current HL00, HL00K, HL00KV current...HL current BR500, BR current...BR current MM current KW FE BE EC BGE FSE BGE6, BGE current HSE60, HSE current HSE current

5 Generations of Power Tools Battery Powered Series... Model... Production Years MSA current 25...MSA200CBQ current HSA HSA current FSA65, FSA current BGA current HTA current HLA current TSA current RMA current Industrial Series... Model... Production Years TS TS TS360AVE TS TS50AVE TS760AVE TS TS460AVE TS TS current...TS current TS40, TS current TS480i current...TS500i current BT BT BT BT BT20C BT BT current BT current Cleaning Systems Series... Model... Production Years RE0K SE RB RB220K RE02K SE SE current SE current Chain Grinders Series... Model... Production Years HOS current USG current 2/4 mlg

6 MODEL CODES

7 STIHL Chain Saw Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Rope Diameter Rope Length Elasto Start Ignition Lead *009L, *0T, * NGK orange 42 grey MS50 CE in N/A N/A *07, *08 C *MS70, *MS80 C * *heavy duty *2.7 *EZ2Start 3.5 in *36 in *EZ2Start N/A *N/A *EZ2Start 4.2 in N/A MS MS8, MS NGK CMR6H NGK CMR6H in N/A in N/A MS8C-BE, MS2C-BE NGK CMR6H in N/A N/A *09 T, *MS9 T in N/A N/A MS92T in N/A MS92 rear handle *020T, *MS200T NGK CMR6H *2.7 *EZ2Start 3.5 in N/A N/A in in *MS200 rear handle in in MS20, MS20T in N/A N/A *02, *023, MS20, MS * *includes base *2.7 *EZ2 Start 3.5 in *36 in *EZ2 Start *N/A *EZ2 Start 6.9 in * in in *025, *MS *2.7 *EZ2 Start 3.5 in *36 in *EZ2 Start *N/A *EZ2 Start 6.9 in MS24CM in in MS in N/A N/A *026, *MS260 *026 PRO, *MS260 PRO * * compensating ** **non compensating in in in in MS26, MS26CM in in *MS270, *MS in N/A MS27, MS in N/A N/A * *029, *029S, *MS290 * in - alum 38 in - plastic N/A 6.9 in * *compensating ** in in **non compensating * *non compensating in in *036, *MS360 * *compensating ** in in **non compensating *036 PRO *MS360 PRO in in * Discontinued Models

8 STIHL Chain Saw Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Rope Diameter Rope Length Elasto Start Ignition Lead *036QSII, *MS360 QS in in * in in MS in in *039, *MS30, *MS compensating non compensating MS3, MS39 Fleece HD MS362 Fleece HD in in in N/A N/A in in MS362 CM N/A in *044, *046 M,*MS440, MS44,MS44CM, *MS460, MS in in MS44=9in *MS460R, MS46R in in MS in in *066 M, MS650, MS in in MS66CM N/A in *088M, MS in in STIHL Pole Pruner Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Rope Diameter Rope Length Elasto Start Ignition Lead *HT in N/A *HT in N/A HT00, HT in N/A N/A HT30, HT in N/A N/A *HT in N/A N/A HT in N/A N/A STIHL Blower Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Rope Diameter Rope Length ElastoStart Ignition Lead *BG45, BG55, in N/A N/A *BG65, *BG85 ** BG56C-E, BG66L 3 42 in BG86, BG86C-E *3 *42 in *N/A N/A NGK CMR6H SH56, SH86 *EZ2 Start *EZ2 Start *EZ2 Start *SH55, *SH65, *SH ** in N/A N/A BG86 (newer) in N/A BR200, SR in N/A N/A *BR320, *BR400 *BR340, *BR380, *BR420C in in in in BR350, BR in N/A N/A *SR420C in in SR in N/A BR500, BR550, BR600 * Discontinued Models NGK CMR6H in N/A N/A

9 STIHL Trier Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Rope Diameter Rope Length ElastoStart Ignition Lead *FS36, *FS Bosch WS8E in N/A N/A *FS44, *FS44R Bosch WS8E in N/A N/A *FS45, *FS45C-E *FS46, *FS46C-E, FS NGK non-adj carb 3 fully adj carb 2.7 EZ2Start 3.5 in 42 in 36 in N/A N/A N/A FS55, FS55R, FS55RC-E KM55R, KM55RC-E non adj carb 3 fully adj carb 2.7 EZ2Start 3.5 in 42 in 36 in N/A N/A N/A FS40 RC-E, FS50C-E FS56 RC-E, FS56 C-E KM56 C-E NGK CMR6H in N/A N/A FS70, FC70, FC70CE NGK CMR6H in N/A N/A *FS75 * *Pre Filter ** **Main Filter in N/A FS80, FS80R, *FS85, *FS85R, *FS85RT, *KM85 * *Pre Filter ** **Main Filter in N/A *FS83, *FS83R * NLA *Pre Filter ** NLA **Main Filter NGK CMR7A NLA in N/A N/A FS in N/A N/A *FS20, *FS20R, *FS200, *FS200R, FS250, FS250R in N/A N/A KM30R (newer) FS30, FS30R KM30R NGK CMR6H NGK CMR6H N/A N/A N/A N/A FS240, FS240R in N/A N/A FS NGK CMR6H FS in N/A N/A in 3.5 in N/A FS360CE in N/A N/A N/A FS in 3.5 in N/A 2 in FS460CEM in N/A *FS in in FS in N/A N/A * Discontinued Models

10 STIHL Hedgetrier Tune Up Component Chart STIHL Model # Air Filter Pre Filter Spark Plug Fuel Filter Rope Diameter Rope Length ElastoStart Ignition Lead HL in N/A N/A HL Bosch USR7AC in N/A N/A HL in N/A N/A HS in N/A HS N/A in EZ Start 36 N/A N/A HS N/A in EZ Start 36 N/A N/A *HS75, *HS80, HS8, HS in N/A N/A STIHL Cutquik Tune Up Component Chart STIHL Model # Air Filter Spark Plug Fuel Filter Drive Belt Rope Diameter Rope Length ElastoStart Ignition Lead GS N/A in in *TS in in *TS X to current in TS40/ (2 ) (4 ) in in *TS in in TS480i, TS500i (2 ) (4 ) in in *TS50 *TS (4 ) (6 ) in in TS in in TS in in = Discontinued Models

11

12 SERVICE KITS

13 MS MS 7 39 MS MS 8 39 MS MS 92 T 37 MS USA H L cc cu. LD = CQ-S23B /2 (24/6) (6/6) (2/6) (6/6) LD = CQ-S2B CQ-S22B /2 (24/6) (6/6) (2/6) (6/6) CQ-S24 (6/6) (6/6) (2/6) (6/6) CQ-S03 CQ-S04 (6/6) (6/6) (2/6) (6/6) CQ-S96 (6/6) (6/6) (2/6) (6/6) CQ-S96 B CQ-S27 (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+/-0.0) 0.0 (+0.006/-0.004) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 4, (+/-2.0) (+/-0.07) CMR 6 H 2,800 3, (+/-2.5) 0.24 (+/-0.08) 2,800 4, (+/-2.0) (+/-0.07) CMR 6 H 2,800 3, (+/-2.5) 0.24 (+/-0.08) CMR 6 H 3,000 3, (+/-.5) 0.26 (+/-0.05) 3,000 3, (+/-.5) 0.26 (+/-0.05) 2,800 4, min 3.5 (+/-.0) max 9.5 (+/-2.0) min 0.2 (+/-0.03) max 0.32 (+/-0.07) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203

14 MS 200 T 29 MS MS 20 T 45 MS 2 39 MS MS USA H L cc cu. BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m CQ-S6 CQ-S26 (6/6) (6/6) (2/6) (6/6) (+/-0.0) 0.0 (+0.006/-0.004) 2,800 4, min 3.5 (+/-.0) max 9.5 (+/-2.0) min 0.2 (+/-0.03) max 0.32 (+/-0.07) CQ-S88 CQ-S89 2 (32/6) (6/6) (2/6) (6/6) (+/-0.0) 0.0 (+0.006/-0.004) CMR 6 H 3,000 4, min 3.5 (+/-.0) max 9.5 (+/-2.0) min 0.2 (+/-0.03) max 0.32 (+/-0.07) CQ-S88 CQ-S89 /2 (24/6) (6/6) (2/6) (6/6) ,25 (+0,5/-0,0) 0.0 (+0.006/-0.004) CMR 6 H 3,000 4, min 3.5 (+/-.0) max 9.5 (+/-2.0)min min 0.2 (+/-0.03) max 0.32 (+/-0.07) CQ-S9B CQ-S20B /2 (24/6) (6/6) (2/6) (6/6) (+0.0/-0.0) 0.0 (+0.004/-0.004) CMR 6 H 2,800 3, (+/-2.5) 0.24 (+/-0.08) CQ-S76 A CQ-S92 /2 (24/6) (6/6) (2/6) (6/6) (+0.20/-0.0) (+0.008/-0.004) 2,800 4, (+/-2.5) 0.24 (+/-0.08) CQ-S75 CQ-S76 CQ-S92 /2 (24/6) (6/6) (2/6) (6/6) (+0.20/-0.0) (+0.008/-0.004) 2,800 4, CQ-S75A 8.0 (+/-2.0) 0.27 (+/-0.07) CQ-S76A CQ-S CQ-S242 /2 (24/6) (6/6) (2/6) (2/6) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 2

15 MS 250 C 23 MS MS 26 4 MS MS 27 4 MS MS 280 I USA H L CQ-S75 /2 (24/6) (6/6) WT-403 (6/6) WTE- WTE-2 (6/6) (6/6) CQ-S78 /2 (24/6) (6/6) HD-33A (6/6) /4 (20/6) CQ-S78 /2 (24/6) (6/6) HD-32A (6/6) /4 (20/6) HD-39 /4 (20/6) cc cu. (2/6) /2 (24/6) (2/6) (6/6) (2/6) (6/6) (2/6) /4 (4/6) (2/6) (6/6) (2/6) /4 (4/6) /4 (4/6) (+0.20/-0.0) (+0.008/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.30 (+0.20/-0.05) (+0.008/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.30 (+0.05/-0.0) (+0.002/-0.004) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 4, ,800 4, min 4.5 (+/-2.0) max.5 (+/-3.0) min 0.6 (+/-0.07) max 0.4 (+/-0.0) ,800 4, min 4.5 (+/-2.0) max.5 (+/-3.0) min 0.6 (+/-0.07) max 0.4 (+/-0.0) 2,800 3, ,800 3, (+/-2.0) 0.27 (+/-0.07) 2,800 3, ,800 3, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 3

16 MS MS 29 4 MS MS 3 40 MS USA H L cc cu. HD-8B (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-8C 0.30 (+0.20/-) (+0.008/-0.006) CQ-S78 CQ-S79 /2 (24/6) (6/6) (2/6) (6/6) (+0.20/-0.05) (+0.008/-0.006) HD-2B (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-2C 0.30 (+0.20/-0.05) (+0.008/-0.002) WTE-9 (6/6) (6/6) (2/6) (6/6) (+0.05/-0.0) (+0.002/-0.004) HD-34A (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-34B 0.20 (+0.0/-0.05) (+0.004/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 2, ,500 min 6.0 (+/-2.0) max 7.5 (+3.0/-4.5) min 0.2 (+/-0.07) max 0.60 (+0.0/-0.6) 2,800 3, ,0 (+/-2,0) 0.27 (+/-0.07) 2,800 3, min 6.0 (+/-2.0) max 7.5 (+3.0/-4.5) min 0.2 (+/-0.07) max 0.60 (+0.0/-0.6) 2,800 3, min 6.0 (+/-2.0) max 7.5 (+3.0/-4.5) min 0.2 (+/-0.07) max 0.60 (+0.0/-0.6) 2,800 4, min 5.5 (+/-2.5) max 5.0 (+/-3.0) min 0.9 (+/-0.08) max (+/-0.0) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 4

17 MS MS MS MS MS USA H L cc cu. WTE-8 (6/6) (6/6) (2/6) (6/6) (+0.0/-0.05) (+0.004/-0.002) WTE-9 (6/6) (6/6) (2/6) (6/6) (+0.05/-0.0) (+0.002/-0.004) HD-7A / (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-7B 0.20 (+0.0/-0.05) (+0.004/-0.002) HD-4 HD-4B (6/6) (6/6) (2/6) /4 (4/6) 70, (+0.0/-0.05) (+0.004/-0.002) HD-6 (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-6A HD-6B 0.20 (+0.0/-0.05) (+0.004/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 4, min 5.5 (+/-2.5) max 5.0 (+/-3.0) min 0.9 (+/-0.08) max (+/-0.0) 2,800 3, min 6.0 (+/-2.0) max 7.5 (+3.0/-4.5) min 0.2 (+/-0.07) max 0.60 (+0.0/-0.6) 2,500 3, min 6.0 (+/-2.0) max 7.0 (+/-3.0) min 0.2 (+/-0.07) max 8 (+/-0.0) 0,5 2,800 3, min 6.0 (+2.0/-2.5) max 6.5 (+/- 3.5) min 0.2 (+0.07/-0.08) max 6 (+/-0.2) 2,500 3, min 6.0 (+/-2.0) max 7.0 (+/-3.0) min 0.2 (+/-0.07) max 8 (+/-0.0) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 5

18 MS MS USA H L cc cu. WJ-69 (6/6) (6/6) (2/6) /4 (4/6) 9, (+0.05/-0.0) 0.0 (+0.002/-0.004) WJ-69B 0.20 (+0.0/-0.05) (+0.004/-0.002) HT-2D (6/6) (6/6) /2 (8/6) /4 (4/6) (+0.05/-0.0) (+0.002/-0.004) WG-2 /2 (24/6) (6/6) /2 (8/6) /4 (4/6) 0.30 (+0.0/-0.0) (+0.004/-0.004) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,500 3, ,500 min 0.0 (+/-4.0) max 2 (+/-3.5) min 0.34 (+/-0.4) max 0.69 (+/-0.2) 2,700, min 4.0 (+/-5.0) max 36.0 (+/-5.0) min 0.48 (+/-0.7) max.23 (+/-0.7), K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 6

19 009 L T 32 MS 9 T USA H L cc cu. (6/6) (6/6) CS-SB (6/6) (6/6) (6/6) (6/6) WT-325 LD = CQ-S43 CQ-S57 LD = 2 CQ-S43 CQ-S57 LD = (6/6) CQ-S46A (6/6) (6/6) CQ-S59 (6/6) (6/6) (2/6) (6/6) WT-5A /4 (20/6) /4 (20/6) (+0.0/-0.05) (+0.004/-0.002) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.05/-0.0) (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 0, (+/-2.5) 0.29 (+/-0.08) 2,700 0, (+/-2.5) 0.29 (+/-0.08) 3, (+/-2.0) (+/-0.07) 2, (+/-2.0) (+/-0.07) 2, , (+/-2.0) 0.24 (+/-0.07) 3,000 2, (+/-2.0) 0.24 (+/-0.07) 2,400 2, (+/-2.0) 0.34 (+/-0.07) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 7

20 020, 020 T MS USA H L cc cu. CQ-S32 (6/6) (6/6) (6/6) (6/6) (6/6) CQ-S77A CQ-S90A /2 (24/6) (6/6) (2/6) (6/6) WT-25 (6/6) (6/6) (6/6) (6/6) WT-94 (6/6) (6/6) (6/6) (6/6) (6/6) (6/6) WT-25 (6/6) (6/6) (6/6) (6/6) (6/6) (6/6) WT-6B (6/6) (6/6) (+/-0.0) 0.0 (+0.006/-0.004) 0.30 (+0.20/-0.0) (+0.008/-0.004) 0.30 (+0.20/-0.0) (+0.008/-0.004) 0.30 (+0.20/-0.0) (+0.008/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) 0.30 (+0.20/-0.0) (+0.008/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 4, min 3.5 (+/-.0) max 9.5 (+/-2.0) min 0.2 (+/-0.03) max 0.32 (+/-0.07) 2,800, (+/-2.5) 0.24 (+/-0.08) 2,800 2, (+/-2.5) 0.24 (+/-0.08) 2,800 2, (+/-2.5) 0.24 (+/-0.08) 2,800 3, (+/-2.5) 0.32 (+/-0.08) 2,800 3, (+/-2.5) 0.24 (+/-0.08) 2,800 4, ,600 2, (+/-2.0) 0.34 (+/-0.07) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 8

21 029 S MS MS USA H L cc cu. HD-8B (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) (6/6) C3A-S39 (6/6) (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.05) (+0.002/-0.002) C3A-S39 (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.05) (+0.002/-0.002) 48A-0A (6/6) (6/6) (6/6) (6/6) (+0.0/-0.05) (+0.004/-0.002) HD-2B (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-2B (6/6) (6/6) (2/6) /4 (4/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) HD-2C 0.30 (+0.20/-) (+0.008/-0.006) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,800 2, ,800 3, ,800 3, , ,500 2, min 9.0 (+/-2.0) max 9.0 (+/-3.0) min 0.3 (+/-0.07) max 0.64 (+/-0.0) 0,5 2,800 3, ,5 2,800 3, min 6.0 (+/-2.0) max 7.5 (+3.0/-4.5) min 0.2 (+/-0.07) max 0.60 (+0.0/-0.6) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 9

22 MS USA H L HD-7A (6/6) (6/6) (2/6) HD-5B (6/6) (6/6) (6/6) HD-8A HD-4A (6/6) (6/6) (6/6) HD-6 (6/6) (6/6) (2/6) HS-8B /4 (20/6) WJ-69 (6/6) (6/6) (2/6) WJ-69B WJ-69A WJ-69 (6/6) (6/6) (2/6) HT-7A (6/6) (6/6) (6/6) /4 (4/6) (6/6) (6/6) /4 (4/6) /4 (4/6) /4 (4/6) /4 (4/6) (6/6) cc cu , (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) 0.20 (+0.0/-0.05) (+0.004/-0.002) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.20 (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.05) (+0.002/-0.002) (+0.05/-0.05) 0.0 (+0.002/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,500 3, min 6.0 (+/-2.0) max 7.0 (+/-3.0) min 0.2 (+/-0.07) max 8 (+/-0.0) 2,500 3, min 6.0 (+/-2.0) max 7.0 (+/-3.0) min 0.2 (+/-0.07) max 8 (+/-0.0) 2,200 2, (+/-4.0) 0.72 (+/-0.4) 2,500 3, min 0.0 (+/-4.0) max 2 (+/-3.5) min 0.34 (+/-0.4) max 0.69 (+/-0.2) 2,500 3, ,000 2, min 7.0 (+/-7.0) max 25.0 (+/-4.0) min 8 (+/-0.24) max 0.85 (+/-0.4) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

23 USA H L HT-2D (6/6) LB-S9 (6/6) (6/6) (6/6) /2 (8/6) (6/6) /4 (4/6) (6/6) cc cu (+0.05/-0.0) (+0.002/-0.004) (+0.05/-0.05) 0.0 (+0.002/-0.002) BOSCH NGK r.p.m. r.p.m. cc/min 0,000 r.p.m 2,700 2, min 4.0 (+/-5.0) max 36.0 (+/-5.0) min 0.48 (+/-0.7) max.23 (+/-0.7) 2,000 7, (+/-5.0).0 (+/-0.7) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 2

24 FS 36, 40, 44 FC FS 38, 45, 46, 55 FC FS 40, 50, 56, FC 56, USA H L cc cu. BOSCH NGK r.p.m. r.p.m. WT-60B (6/6) (6/6) (6/6) (6/6) (+0.20/-0.20) (+0.008/-0.008) BMR 6 A ,00 9, WT-327 WT-492A 4 (64/6) /2 (24/6) /4 (4/6) /4 (4/6) 0.35 (+/-) 0.04 (+0.006/-0.006) 8,600-0,000 CQ-S66 CQ-S97 /2 (24/6) (6/6) (2/6) (6/6) (+/-) (+0.006/-0.006) 2,800 8,700-0,300 CQ-S97A 9, CQ-S53 8,600-0,400 CQ-S7 (28/6) (6/6) (2/6) (6/6) 8,700-0,300 CM-S45B CM-S46B /2 (24/6) (6/6) (2/6) (2/6) (+/-) (+0.006/-0.006) CMR 6 H 2,800 9,000-0, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

25 FS 75, 80, 85 FC 75, KW FS 73, 83 FC 73, FS 90 FC 90, USA H L cc cu. BOSCH NGK r.p.m. r.p.m. WT-447 (6/6) CQ-S28 CQ-S4 (6/6) (6/6) (+/-) (+0.006/-0.006) 2,800 9,700-, CQ-S45 CQ-S56 LD = 2 CQ-S63 CQ-S69 /2 (24/6) (6/6) (2/6) (6/6) CQ-S69A 0,500 CQ-S78 (28/6) (6/6) (2/6) (6/6) 9,700-,300 CQ-S80 2 (32/6) (6/6) (2/6) (6/6) (+/-) 0.04 (+0.006/-0.006) CMR 7 A 3,000 0,000-, CQ-S0 3 /2 (56/6) /4 (20/6) (2/6) (2/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) USR 7 AC 2,800 0,300-0,700 CQ-S3B 9,800-, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

26 FS 0 FC 00, FS FS FS USA H L cc cu. BOSCH NGK r.p.m. r.p.m. CQ-S72 CQ-S8 CQ-S88 2 (32/6) CQ-S0 3 /2 (56/6) 3 (48/6) /4 (20/6) (2/6) (2/6) (2/6) (2/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) USR 7 AC 2,800 0,300-0,700 CQ-S3B 9,800-, CQ-S35 (6/6) CQ-S36 CQ-S5 (6/6) LD = (+0.0/-0.05) (+0.004/-0.002) 2,800,300-3, CQ-S82 (28/6) (6/6) (2/6) (6/6) (+/-) 0.04 (+0.006/-0.006) CQ-S98 4 (64/6) CQ-S3B 4 /2 (72/6) 2 /2 (40/6) 2 /2 (40/6) (2/6) (2/6) (2/6) (2/6) (+0.05/-0.0) 0.0 (+0.002/-0.004) CMR 6 H 2,800 0,300-0,700 9,800-, CQ-S35 (6/6) CQ-S36 CQ-S5 (6/6) LD = 2 (+0.05/-0.0) 0.0 (+0.002/-0.004) 2,800,300-3, CQ-S83 (28/6) (6/6) (2/6) (6/6) CQ-S62 /2 (24/6) (6/6) (2/6) (6/6),00-2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

27 FS FS FS FS FS USA H L cc cu. WTF-5A WTF- WTF-0 /2 (24/6) /4 (20/6) CQ-S5 LD = CQ-S83 (28/6) (6/6) (2/6) (6/6) CQ-S62 /2 (24/6) (6/6) (2/6) (6/6) CQ-S33A CQ-S76 4 (64/6) 2 (32/6) CQ-S35 (6/6) (6/6) CQ-S36 CQ-S5 LD = 2 CQ-S83 (28/6) (6/6) (2/6) (6/6) CQ-S83 /2 (24/6) (6/6) (2/6) (6/6) CQ-S62 /2 (24/6) (6/6) (2/6) (6/6) WTF-5 /2 (24/6) /4 (20/6) (+0.0/-0.05) (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.30 (+0.05/-0.0) (+0.002/-0.004) BOSCH NGK r.p.m. r.p.m. CMR 6 H 2,800 0,500-2, ,800,300-3, ,00-2, CMR 6 H 2,800 9,800-, ,800,300-3, ,00-2, CMR 6 H 2,800 9,900-3, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

28 FS 360, FS 450, FS 460 C-EM 447 FS FS 560 C-EM USA H L cc cu. HD-3A (6/6) (6/6) (6/6) (6/6) CQ-S94 /2 (24/6) (6/6) (2/6) (6/6) CQ-S54 /2 (24/6) (6/6) (2/6) (6/6) CQ-S56 /2 (24/6) (6/6) (6/6) (2/6) WTF HD-22 HD-3A /4 (20/6) /4 (20/6) /4 (4/6) /4 (4/6) HDA (+0.0/-0.05) (+0.004/-0.002) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.30 (+0.05/-0.0) (+0.002/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) 0.30 (+0.05/-0.0) (+0.002/-0.004) BOSCH NGK CMR 6 H r.p.m. r.p.m. 2,500 2, ,800,700-3, ,400-2, ,700,700-2, ,500,600-2, ,500,700-2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

29 FS FS FS FS FS 72, 74, FS FS USA H L cc cu. WYL WT-45A (6/6) (6/6) (6/6) (6/6) WYL WT-45A (6/6) (6/6) (6/6) (6/6) WT-227F (6/6) (6/6) (6/6) (6/6) WT-45A (6/6) (6/6) (6/6) (6/6) WT-45A (6/6) (6/6) (6/6) (6/6) (+0.0/-0.05) 0.06 (+0.004/-0.002) 0.35 (+/-) 0.04 (+0.006/-0.006) 0.40 (+0.0/-0.05) 0.06 (+0.004/-0.002) 0.35 (+/-) 0.04 (+0.006/-0.006) 0.35 (+/-) 0.04 (+0.006/-0.006) 0.35 (+/-) 0.04 (+0.006/-0.006) 0.35 (+/-) 0.04 (+0.006/-0.006) BOSCH NGK CR5 HSB CR5 HSB r.p.m. r.p.m. 3,00, ,800 3,00, ,700 2,800 0, , , K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

30 FS , USA H L CQ-SK5 (6/6) (6/6) (6/6) (6/6) cc cu (+/-) 0.04 (+0.006/-0.006) BOSCH NGK r.p.m. r.p.m. 2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

31 KM KM KM KM KM KM USA H L CM-S45A CQ-S66 CQ-S97 /2 (24/6) CQ-S7 (28/6) CQ-S43 CQ-S60 2 /8 (34/6) CM-S46B CM-S45A /2 (24/6) CQ-S63 CQ-S69 /2 (24/6) CQ-S0 3 /2 (56/6) CQ-S72 CQ-S8 CQ-S88 2 (32/6) CQ-S0 CQ-S3B 3 /2 (56/6) CQ-S98 4 (64/6) CQ-S76 4 (64/6) (6/6) (6/6) 3/8 (22/6) (6/6) (6/6) /4 (20/6) 3 (48/6) /4 (20/6) 2 /2 (40/6) 2 (32/6) (2/6) (6/6) (2/6) (6/6) (2/6) (2/6) (2/6) (2/6) (2/6) (6/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) - - cc cu (+/-) (+0.006/-0.006) 0.30 (+/-) (+0.006/-0.006) 0.30 (+/-) (+0.006/-0.006) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) BOSCH NGK CMR 6 H USR 7 AC USR 7 AC CMR 6 H r.p.m. r.p.m. 2,800 9, ,800 0, ,800 0, ,800 0, ,800 0, ,800 0, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

32 MM USA H L CQ-S79 2 (32/6) CQ-S93 /2 (24/6) (6/6) (6/6) (2/6) (2/6) (6/6) (6/6) cc cu (+/-) (+0.006/-0.006) BOSCH NGK r.p.m. r.p.m. 2,800 8, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

33 SP SP SP USA H L CQ-S80 2 (32/6) CQ-S69A /2 (24/6) CQ-S83 (28/6) /2 (24/6) (6/6) (6/6) cc cu (2/6) (6/6) (2/6) (6/6) (+/-) (+0.006/-0.006) 0.30 (+/-) (+0.006/-0.006) (+0.05/-0.0) 0.0 (+0.002/-0.004) BOSCH NGK r.p.m. r.p.m. 2,800 0, ,800 0, ,800,300-3, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 3

34 BG 56, SH BG BG 86, SH BR BR BR 420, SR BR USA H L CM-S42A CM-S42C CM-S42D /2 (24/6) CM-S44 CM-S44A CM-S44B /2 (24/6) CM-S4A CM-S4C CM-S4D /2 (24/6) CM-X978 /2 (24/6) CQ-S99 /2 (24/6) HD-28A HD-45 (6/6) CQ-S65 /2 (24/6) (6/6) (6/6) (6/6) (6/6) /2 (24/6) 2/4 (36/6) (6/6) (2/6) (2/6) (2/6) (2/6) (2/6) /4 (4/6) (2/6) (6/6) (6/6) (6/6) (6/6) /2 (24/6) /4 (4/6 (6/6) cc cu (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) BOSCH NGK r.p.m. CMR 6 H 2, CMR 6 H 2, CMR 6 H 2, CMR 6 H 2, , , , K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

35 SR 430, BR BR BR USA H L CQ-S65 /2 (24/6) CQ-S99 3 /2 (56/6) CQ-S99A 3 /2 (56/6) CQ-S83 3 /2 (56/6) CQ-S0 3 /2 (56/6) CQ-S0A 3 /2 (56/6) CQ-S85 3 /2 (56/6) CQ-S00 3 /2 (56/6) CQ-S00A 3 /2 (56/6) CQ-S84 3 /2 (56/6) (6/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) 2 (32/6) (2/6) (6/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) cc cu (0.0/-0.0) 0.0 (0.004/-0.004) (0.0/-0.0) 0.0 (0.004/-0.004) (0.0/-0.0) 0.0 (0.004/-0.004) (0.0/-0.0) 0.0 (0.004/-0.004) BOSCH NGK USR 4 AC CMR 6 H USR 4 AC CMR 6 H USR 4 AC CMR 6 H r.p.m. 3, , , , K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

36 BG 45, BG 46, BR 45, BR BG 55, SH 55 BG BG 85, SH BR BR 320, SR BR 320 L 4203 BR 340, SR USA H L cc cu. CQ-S73 CQ-S2 /2 (24/6) (6/6) (2/6) (6/6) CQ-S CQ-S64 CQ-S68 CQ-S68E /2 (24/6) (6/6) (2/6) (6/6) CQ-S64 CQ-S68 /2 (24/6) (6/6) (2/6) (6/6) CM-X978 /2 (24/6) (6/6) (2/6) (6/6) HD-7 2 (32/6) 2/2 (40/6) /4 (4/6) /4 (4/ HD-3B 2 /2 (40/6) 2 (32/6) /4 (4/6) /4 (4/6 WT-33 WT (64/6) /2 (24/6) /4 (4/6) /4 (4/ HD28A (6/6) 2/4 (36/6) /4 (4/6) /4 (4/ (/-) (0.006/-0.006) 0.30 (/-) (0.006/-0.006) 0.30 (/-) (0.006/-0.006) (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) BOSCH NGK r.p.m. 2, , , CMR 6 H 2, , , , K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

37 BR 340 L 4203 BR BR 400, SR USA H L WT-580 /8 (8/6) HD-45 (6/6) HD-7 2 (32/6) HD-3B 2 /2 (40/6) 2 (32/6) 2/4 (36/6) 2/2 (40/6) 2 (32/6) /4 (4/6) /4 (4/6) /4 (4/6) /4 (4/6) /4 (4/6 /4 (4/6 /4 (4/6 /4 (4/6 cc cu (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) (0.05/-0.0) 0.0 (0.002/-0.004) BOSCH NGK r.p.m. 3, , , K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

38 HS HL HS 46, 56 C 4242 HS 8, HL HL USA H L cc cu. CQ-S70 CQ-S69 /2 (24/6) (6/6) (2/6) (6/6) CQ-S44 CQ-S53 CQ-S58 LD = CQ-S7 CQ-S66 CQ-S97 CQ-S53 /2 (24/6) (6/6) (2/6) (6/6) CT-S95C 2 (32/6) (6/6) (2/6) (2/6) CQ-S05 CQ-S5B CQ-S40 /2 (24/6) (6/6) (2/6) (6/6) 22,7.39 CQ-S3B 3 /2 (56/6) /4 (20/6) (2/6) (2/6) CQ-S72 CQ-S8 CQ-S88 2 (32/6) 3 (48/6) (2/6) (2/6) CQ-S0 3 /2 (56/6) 3/6 (9/6) (2/6) (2/6) CQ-S3B 3 /2 (56/6) /4 (20/6) (2/6) (2/6) 0.30 (+/-) (+0.006/-0.006) 0.30 (+/-) (+0.006/-0.006) 0,25 (+0,5/-0,0) 0.0 (+0.006/-0.004) (+/-0.0) 0.0 (+0.006/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) BOSCH NGK r.p.m. r.p.m. 2,800 9, ,800 9, CMR 6 H 2,900 9, USR 7 AC 0,5 2,800 9, USR 7 AC CMR 6 H 2,800 0, USR 7 AC 2,800 0,300-0, USR 7 AC CMR 5 H 2,800 0, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

39 HS 75, 80, HL HL 75, FH USA H L cc cu. CQ-S29 CQ-S42 (6/6) WT 42 A (6/6) (6/6) CQ-S28 CQ-S4 (6/6) CQ-S45 CQ-S56 LD = 2 CQ-S63 CQ-S69 /2 (24/6) (6/6) (2/6) (6/6) 0.30 (+/-) (+0.006/-0.006) (+0.05/-0.0) 0.0 (+0.002/-0.004) 0.30 (+/-) (+0.006/-0.006) BOSCH NGK r.p.m. r.p.m. 2,800 0, CMR 7 A ,800 0, ,800 0, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

40 R Made in Germany HT HT 70, HT 00, HT 30, HT USA H L cc cu. CM-S45B /2 (24/6) (6/6) (2/6) (2/6) CQ-S28 CQ-S4 (6/6) CQ-S45 CQ-S56 LD = 2 CQ-S63 CQ-S69 /2 (24/6) (6/6) (2/6) (6/6) CQ-S72 CQ-S8 CQ-S88 2 (32/6) 3 (48/6) (2/6) (2/6) CQ-S0 3 /2 (56/6) /4 (20/6) (2/6) (2/6) CQ-S3B 3 /2 (56/6) /4 (20/6) (2/6) (2/6) CQ-S98 4 (64/6) 2 /2 (40/6) (2/6) (2/6) CQ-S30B 4 /2 (72/6) 2 /2 (40/6) (2/6) (2/6) CQ-S83 /2 (24/6) (6/6) (2/6) (6/6) (+/-) (+0.006/-0.006) 0.30 (+/-) (+0.006/-0.006) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) (+0.05/-0.0) 0.0 (+0.002/-0.004) BOSCH NGK r.p.m. r.p.m. CMR 6 H 2,800 0, ,800 0, USR 7 AC 2,800 0,300-0, USR 7 AC USR 5 AC 0,500 CMR 6 H ,800 0,300-0, ,500 2,800 2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

41 R Made in Germany HT USA H L cc cu (+/-) 0.04 (+0.006/-0.006) BOSCH NGK r.p.m. r.p.m. CMR 7 A 3,000 0,000-, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

42 TS TS TS TS USA H L CQ-S8B /2 (24/6) CQ-S8A 2 /2 (40/6) CQ-S8B /2 (24/6) CQ-S8A 2 /2 (40/6) HS-34A WJ-4A /2 (24/6) HS-34A WJ-4A /2 (24/6) (6/6) (6/6) (6/6) (6/6) (6/6) (6/6) (2/6) (2/6) (2/6) (2/6) (2/6) (2/6) (6/6) (6/6) (6/6) (6/6) (6/6) (6/6) cc cu (+0.0/-0.0) 0.0 (+0.004/-0.004) (+0.0/-0.0) 0.0 (+0.004/-0.004) 0.30 (+0.0/-0.0) (+0.004/-0.004) 0.30 (+0.0/-0.0) (+0.004/-0.004) BOSCH NGK r.p.m. r.p.m. r.p.m. 2,500 0,00 9,700-0, ,500 0,00 9,700-0, ,200 9,400-0, ,200 9,400-0, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

43 TS TS TS TS TS /6 in USA H L HL-366 HL-37A /4 (20/6) 5/8 (26/6) HS-279D WJ-08A (6/6) HS-274E (6/6) (6/6) HS-275B (6/6) HS-276D (6/6) (6/6) HS-280D (6/6) (6/6) HS-28D (6/6) (6/6) cc cu. /4 (4/6) /4 (4/6) /2 (8/6) /4 (4/6) /2 (8/6) /4 (4/6) 6.76 (+0.05/-0.05) 0.0 (+0.002/-0.002) 0.30 (+0.0/-0.0) (+0.004/-0.004) 0.30 (+0.20/-0.0) (+0.008/-0.004) 0.20 (+0.00/-0.05) (+0.000/-0.002) (+0.05/-0.05) 0.0 (+0.002/-0.002) BOSCH NGK r.p.m. r.p.m. r.p.m. 2,500 9, ,500 9, ,500 9, ,800 9, ,800 9, ,200 ) K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG, 203 4

44 BT BT USA H L CQ-S74 /2 (24/6) CQ-S82 (28/6) (6/6) (6/6) (2/6) (2/6) (6/6) (6/6) cc cu (+/-) ( /-0.006) 0.30 (+0.20/-0.0) ( /-0.004) BOSCH NGK r.p.m. r.p.m. r.p.m. 2,800 9, ,800 2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

45 BT 20 C USA H L CQ-S82 (28/6) (6/6) (2/6) (6/6) cc cu (+0.20/-0.0) ( /-0.004) BOSCH NGK r.p.m. r.p.m. r.p.m. 2,800 2, K3 FD Printed in Germany ANDREAS STIHL AG & Co. KG,

46 TECHNICAL REFERENCE Digit Part Numbers for Units Unit Digit Part Number Unit Digit Part Number BE FS BGA FS45CE BG FS BG46D FS46CE BG FS46SH BG56CE FS50CE BG65D FS BG66L FS55R BG85D FS55RCE BG FS56CE BG86CE FS56RCE BGE FS70R BGE FS70RCE BGE FS BR FS80R BR FS83R BR320L FS BR FS85R BR340L FS85RX BR FS BR380D FS90R BR FS94R BR FS00RX BR FS BR FS0R SOLID BR FS0RX BR FS BT FS20R BT FS BT FS30R BT FS BT45 EAD FS240R BT45 WBD FS FC FS250R FC56CE FS FC70CE FS FC FS360CE FC FS FC FS460CE FC FS FC FS560CE FCE GS FE HLA FH HLA FSA HL FSA HL FSE HL75K FS HL75KV FS40CE HL75V /4 MLG

47 TECHNICAL REFERENCE Digit Part Numbers for Units Unit Digit Part Number Unit Digit Part Number HL90K MS HL MS HL00K MS HL00KV MS80CB HOS MS80CB HSA MS80CBE HSA MS80CBE HSE MS HSE MS8CBE HSE MS9T HS MS92CE HS MS92T HS46CE MS92TCE HS56CE MS93CE HS MS HS MS200T HS8R MS20CE HS8R MS20T HS8T MS HS8T MS20B HS8TCE MS20CBE HS MS HS MS2CBE HS86R MS HS86T MS230CBE HS86T MS230CBED HTA MS24CM HT56CE MS HT MS HT MS250C HT MS250CEZ HT MS HT MS25CBE HT56CE MS KM0R MS260P KM30R MS KM55R MS26CM KM55RCE MS26CMQ KM56RCE MS26CQ KM85R MS KM90R MS270CB KM94R MS270CQS MM MS MM55CE MS MSA60CBQ MS280CQS MSA200CBQ MS MS50CE MS MS50TCE MS29CBE MS MS /4 MLG

48 TECHNICAL REFERENCE Digit Part Numbers for Units, Attachments & Hand Tools Unit Digit Part Number Unit Digit Part Number MS SR MS360P SR MS360QS TSA MS TS MS36CB TS MS36QS TS MS TS40 EWC MS362CM TS MS362CMQ TS420 EWC MS362CQ TS MS362 WRAP TS MS TS480i MS TS500i MS TS MS440 WRAP TS MS TS MS44 WRAP TS760AVE MS44CM TS MS44CQ USG MS44VW MS MS460 WRAP MS460A MS460R MS MS46 WRAP MS46R MS MS MS660 WRAP MS66CM MS MSE MSE70CBQ MSE MSE20CBQ MSE MSE250CQ RMA SE SE SE SG SG SH56CE SH85D SH86CE SP SR /4 MLG

49 TECHNICAL REFERENCE Digit Part Numbers for Attachments, Batteries & Hand Tools Attachment Digit Part Number Batteries Digit Part Number BC KM AP BC AP BCRT AP BF KM BG KM Hand Tools Digit Part Number FBD KM PA PA Attachment Digit Part Number PA FCB KM PH FCRT PL FCS KM PL FH PL FH KM PP FHRT PP FS BLADE KM PP FS LINE KM PP FSB LINE KM PP HL KM PP HL PS HL PS HL30RT PS HLRT PS HLV KM PS HLVRT PS HS PS HT HT KM HTRT KB KB KM KW KW KM KWA /4 MLG

50 MODEL BAR PITCH / DRIVE BAR NUMBER LENGTH GAUGE LINK ROLLOMATIC DUROMATIC 02, 05, 05L, 2" , (4) 4" /8P.050 E0, 0, 00 6" " " " " /4P.050 6" S, 08, S0 7" " 3/ " 88 NLA 7" " " NLA 040, 042, 048, 046, 6" , E5 8" " " 3/ " " " " " " " * 3/ " " " " G 20" * " * , 05, 075, 076, 7" , 090, 090G 2" " NLA 30" * " 99 NLA 36" * 42" " * Indicates Wide Nose Bar Bar Selection for Older Saws Download the App! Log in to via your mobile device or computer and click the New! BES Selector App image on the Home Page. Follow the device specific directions and then easily navigate through bars, chains and sprockets for saws along with the appropriate cutting attachments for your triers and brushcutters. It s the Bar & Chain and Cutting Attachments Catalogs in your pocket!

51 Chain Selection for Older Saws MODEL Pitch and Gauge Guide Bar length Drive Link Count Chain Loop 2" 44 63PM 44 4" 50 63PM 50 3/8 P , 05, 05L, 6" 55 63PM (4) 8" 6 63PM 6 E0, 0, 00 6" 62 26RM " 68 26RM 68 2" 64 3RM 64 / " 72 3RM 72 6" 80 3RM 80 7" 66 36RM 66 3/ " 75 36RM 75 08S, 08, S0 25" 88 36RM 88 7" 60 46RM " 68 46RM 68 25" 80 46RM 80 7" 60 46RM 60 07S " 68 46RM 68 25" 80 46RM 80 6" 60 33RM 60 8" 66 33RM 66 20" 72 33RM 72 3/ " 84 33RM 84 28" 9 33RM 9 040, 042, 048, 046, 32" 05 33RM , E5 36" 4 33RM 4 6" 60 36RM 60 8" 66 36RM 66 20" 72 36RM 72 3/ " 84 36RM 84 28" 9 36RM 9 30" 98 36RM 98 32" 05 36RM 05 36" 4 36RM 4 04, 20" 66 46RM 66 (gear drive) " 76 46RM 76 7" 60 46RM 60 2" 68 46RM 68 25" 80 46RM 80 30" 9 46RM 9 050, 05, 075, 076, 30" 92 46RM , 090, 090G 33" 99 46RM " 08 46RM 08 36" 04 46RM 04 4" 23 46RM 23 47" 38 46RM 38 50" 39 46RM 39 59" 73 46RM 73 /204 mlg

52 Sprocket Selection for Older Saws MODEL PITCH TEETH SPUR SPROCKET RIM SPROCKET ,0 3/8P /8P /8P 6 NLA 05 /4" 8 NLA 3/8P /4" ,08,09,02, /8P 023L, MS9T, /8P C, 023, " /8P 8 NLA 024,024S.325" " /8" /8" <x ,028S.325" NLA 028 (old) Conversion Kit Conversion Kit.325" 7 < , 03, , 039, 034, /8" , (OLD) 3/8" 7 NLA NLA < , 04 3/8" NLA 04, (OLD).404" 7 NLA < G 044, , 048 (OLD) Conversion Kit No. 3/8" 7 NLA < /8" 7 NLA 056 3/8" 8 NLA /8" 064, " , 075, , 05 (OLD) 3/8" 8 NLA < " 7 NLA " NLA " S.404" 7 NLA 08, 08S, S0 3/8" , " NLA E0 E4, E40, E80 3/8"P E5 3/8" 8 NLA E20, E220 3/8" E30.404" 7 NLA HT70, HT75 3/8"P ".325".404" 3/8" 7 3/8" 3/8" 3/8"P NLA NLA NLA NLA NLA NLA NLA /8" 3/8" /2" 8.404".404" /4" NLA NLA NLA NLA Adjustable Oil Pumps /204mlg

53 FE 55 FS 36 FS 40 FS 44 FS 50, FS 5 FS 52, FS56 FS 60, FS6 FS 62 FS 65 FS 66 FS 72 FS 74 FS 76 FS 80 FS 8 FS 86 FS 90 FS 96 FS 06 FS 60 FS 80 FS 220 FS 280 FS 353 FS 40 FS 360 FS 420 Cutting Attachments for Older Models TrimCut TM * There are no current mowing heads available for the FS48 Needs Adapter

54 Battery Specifications Battery Run Times Battery Specifications & AR 900 Battery AP 80 AP 60 AP 80 AR 900 Type Li-Ion Li-Ion Li-Ion Li-Ion Rated voltage (V) Power (Wh) Weight (lbs) Charge time (min) AL % 00 % AL % 00%

55 Frequently Asked Questions Oil Leak Behind Muffler (23, 27, 30) If the counter bore plug has come out, replace it with a grub screw. Part Number Coat the grub screw with Dirko and screw it in until it projects out of the hole about /6. The grub screw will cut its own threads. 23 (MS20/230/250) & 27 (MS290/30/390) Which Seal do I use (reference #)? 27 Series (MS290, MS30, MS390) if you split the cylinder and pan use this seal Spring on the seal will face inward only when you do not split them use this seal Ring on this seal will face out 23 Series (MS20, MS230, MS250) if you split the cylinder and pan spring faces inward only when you do not split them ring faces out

56 Frequently Asked Questions 27 Series What if the Front bar studs strip out? Use over sized bar studs front bar stud on MS 290/30/390 For back bar stud you must use helicoil because the stud goes into engine pan 23 Series What if the bar studs strip out? front and back oversized bar stud for: MSE40C, MSA60C, 07/08, MS70/7/80/8, 09, MS9/92, 02/023/025, MS20/230/250/25

57 Frequently Asked Questions What do I do if I damaged DG screw in polymer housing? converts damaged 4 DG threads to 4 machine thread converts damaged 5 DG threads to 5 machine thread Can I buy a short block for a STIHL unit? The only short blocks available are for STIHL 4-Mix models. (480) FS 90R Part # (480) FS 00RX Part # (480) FS 0R Part # (480) FS 30R Part # (4282) BR 500, 550, 600 Part #

58 STIHL Incorporated Limited Warranty Policy Effective October 204. Limited Warranty Coverage Any failure due to defects in materials or workmanship occurring during the applicable warranty period, subject to the exclusions and limitations set forth in the following paragraphs. Limited warranty coverage applies only to STIHL products that are purchased from and repaired by authorized STIHL dealers located in the United States and U.S. territories. 2. Persons Covered By This Limited Warranty A. The original retail purchaser herein referred to as the Consumer. 3. Limited Warranty Period The following respective limited warranty time periods apply to STIHL products: A. For gasoline powered and 20 volt electric chain saws (and the guide bar and saw chain loop assembled as an integral part of the machine), excluding top handle models:. One year from date of purchase when used for personal non-income producing family or household purposes. 2. Three months from date of purchase when used for profit or non-profit organizational, coercial, professional, rental or income producing purposes. B. For all gasoline powered and battery powered top handle chain saw models (and the guide bar and saw chain loop assembled as an integral part of the machine):. Three months from the date of purchase when used for all purposes. C. For battery powered tools (excluding top handle chain saws and cut-off machines), rechargeable batteries and battery chargers, triers, brushcutters, clearing saws, blowers, gasoline powered sprayers, SH vacuum/shredders, hedge triers, edgers, tree pruners, power sweepers, KM and MM multi-tool machines and their respective attachments, accessory gearbox attachments, vacuum cleaners, boring drill and auger models (and their respective attachments purchased as an integral part of the machine at the same time the machine is purchased):. Two years from date of purchase when used for personal non-income producing family or household purposes. 2. Two years from date of purchase when used for profit or non-profit organizational, coercial, professional or income producing purposes except rental use. 3. Three months for rental use from date the product is placed into rental service. D. For all gasoline powered and battery powered STIHL cut-off machines, cut-off machine wheels, attachments, and GS 46 concrete cutter and attachments:. Three months from the date of purchase when used for all purposes. E. For all manual pump sprayers:. One year from the date of purchase when used for all purposes except rental use. 2. Three months for rental use from date the product is placed into rental service. F. Double warranty coverage: For gasoline powered chain saws and gasoline powered power tools (and their respective attachments purchased as an integral part of the machine at the same time the machine is purchased), excluding top handle chain saws and cut-off machines, when used for personal non-income producing family or household purposes sold after January, 20; the limited warranty time periods described in paragraphs 3.A. and 3.C. will be doubled if the original consumer purchases a 6-pack of STIHL HP Ultra 2-cycle engine oil (any size containers) or six 32 ounce containers of STIHL MotoMix premixed fuel or a one gallon container of STIHL MotoMix premixed fuel at the time the machine is purchased. The consumer s invoice must reflect the STIHL HP Ultra oil or STIHL MotoMix fuel purchase and machine purchase along with the machine s serial number. The product registration must have the oil or fuel purchase selected on the registration form. The consumer should retain a copy of the invoice for the length of the limited warranty time period as proof of purchase. STIHL Incorporated reserves the right to request a copy of the invoice to verify limited warranty coverage in the event a warranty repair is made to the machine. Double warranty coverage does not apply for top handle chain saws, cut-off machines, non-gasoline powered products or products used for profit or non-profit organizational, coercial, professional, rental or income producing purposes. G. Lifetime drive shaft limited warranty: All STIHL FS trier, brush cutter, clearing saw; FC edger, HT 56, HT 70, HT 00, HT 30 and HT 250 tree pruner, KM multi-cut and MM multi-tool machines, KM attachments, KW powered sweeper, HL and FH hedge trier models come with drive shafts which are warranted for the life of the product (or until the appropriate spare part is no longer available from the factory) while owned by the original purchaser when used for all uses except rental use. H. Lifetime clutch limited warranty: All STIHL FS trier, brushcutter, clearing saw, FC edger, HT tree pruner, KM and MM multi-tool machines, KW powered sweeper, HS, HL and FH hedge trier, BT 45, BT 20 and BT 2 boring gear models purchased after January, 2000 come with centrifugal clutch shoes which are warranted for the life of the product (or until the appropriate spare part is no longer available from the factory) while owned by the original consumer when used for all uses except rental use. I. Lifetime hand tool limited warranty: All STIHL model PA axes, PH hedge shears, PL loppers, PP pruners and PS pruning saws are warranted for the life of the product (or until the appropriate spare part or product is no longer available from the factory) while owned by the original consumer. J. Replacement cutting attachments, cutting tools, and cutting heads (except for those purchased as an integral part of the machine as described in paragraphs 3A and 3C), auger bits and drill bits, repair parts, forestry apparel and all other STIHL accessories and products not described in paragraphs 3A through 3I:. Three months from the date of purchase when used for all purposes.

59 STIHL Incorporated Limited Warranty Policy Effective October Warrantor STIHL Incorporated 536 Viking Drive Virginia Beach, VA STIHL Customer Service phone number: (800) Internet website: 5. Emission Control Systems Limited Warranty Coverage STIHL products designed to meet Federal EPA and California emissions standards for small non-road utility engines have additional emission control system limited warranty coverage. An explanation of the emission control system limited warranty coverage can be found in the instruction manual supplied with the product. 6. Warranty Exclusions, Limitations and Rights A. The following are not covered by this limited warranty:. STIHL products purchased from anyone other than an authorized STIHL dealer located in the United States or U.S. territories. The STIHL limited warranty may not be transferred by the consumer to any subsequent purchaser. Only STIHL Incorporated can transfer the limited warranty to a subsequent purchaser. 2. Repairs or replacements not performed by an authorized STIHL dealer located in the United States or U.S. territories. 3. Parts or components not supplied by the warrantor, or parts or components that have been modified. 4. Repairs made necessary by gasoline containing more than 0% (E0) ethanol content (i.e. E5, E25, E30, E50, E85). 5. Any failure that results from accident, impact, abuse, misuse, neglect, mishandling, dulling of cutting edges, or failure to operate the product in accordance with the information provided in the instruction manual supplied with the product. 6. Items or service required when performing normal and regular maintenance of the product, e.g. valve adjustments, spark plugs, filters, lubricants, starter cords, carburetor adjustments, engine tune-ups, sharpening, cleaning of combustion deposits, etc. 7. Normal adjustments and recoended maintenance as described in the instruction manual supplied with the product. 8. Repairs made necessary by normal wear, improper maintenance, improper lubrication, improper storage, dirt, abrasives, impact, moisture, water, rain, snow, rust, corrosion, varnish, stale fuel, gasoline additives, fuel deposits, carbon deposits, oil deposits or other similar conditions. 9. Repairs made necessary due to improper oil mix ratios or the use of mix oils and other lubricants not specified in the product s instruction manual. 0. Any failure resulting from the use of improper tools or improper repair procedures.. Improper voltage for electric products and batteries that have been exposed to temperatures beyond those specified in the product s instruction manual, batteries that have not been properly charged or batteries that have reached their useful life. B. THE WARRANTOR WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH HEREIN. ANY WARRANTY IMPLIED BY STATE LAW (WHETHER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR OTHERWISE) SHALL BE EFFECTIVE FOR ANY PRODUCT ONLY FOR THE DURATION OF THE APPLICABLE LIMITED WARRANTY PERIOD LISTED IN PARAGRAPH 3. SOME STATES DO NOT ALLOW EXCLUSIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES AND/OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY TO YOU. C. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE. 7. Duties of the Dealer Complete the product registration information and submit it to STIHL Incorporated electronically or at the address set forth in paragraph 4. COMPLETION AND RETURN OF THE PRODUCT REGISTRATION INFORMATION, WITHIN 0 DAYS OF ORIGINAL PURCHASE, IS REQUESTED TO REGISTER THE CONSUMER S PURCHASE. 8. Duties of the Consumer A. Use reasonable care in the maintenance, operation, and storage of the product as explained in the instruction manual. B. Should any failure covered by this limited warranty occur, the Consumer must deliver or ship the product to any authorized STIHL dealer in the United States or U.S. territories for repair and provide proof of purchase date. Freight costs and transportation charges if any, will be borne by the Consumer. 9. Duties of the Warrantor A. Any defective product or component covered by this limited warranty will be repaired or replaced at the option of the warrantor at no cost to the Consumer. B. Product failures covered by this limited warranty will be scheduled and repaired according to the normal workflow of the authorized STIHL dealer to whom the product is delivered for service depending upon the availability of replacement parts. C. If the Consumer does not receive satisfactory results from the authorized STIHL dealer, the Consumer may contact the STIHL Customer Service Department at the address set forth in paragraph 4.

60 STIHL Incorporated Federal and California Emission Control Warranty Statement Your Warranty Rights and Obligations The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and STIHL Incorporated are pleased to explain the Emission Control System Warranty on your equipment s engine. In California, new small off-road engines must be designed, built and equipped to meet the State s stringent anti-smog standards. In other States, new 997 and later model year small off-road equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small non road engines. The equipment engine must be free from defects in materials and workmanship which cause it to fail to conform with U.S. EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser. STIHL Incorporated must warrant the emission control system on your small off-road engine for the period of time listed in the paragraph titled Manufacturer s Warranty Coverage provided there has been no abuse, neglect or improper maintenance of your small off-road equipment engine. Your emission control system includes parts such as the carburetor and the ignition system. Also included may be hoses, and connectors and other emission-related assemblies. Where a warrantable condition exists, STIHL Incorporated will repair your small off-road equipment engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer), parts, and labor. Manufacturer's Warranty Coverage The small off-road equipment engines are warranted for two years in California. In other States, 997 and later model year small off-road equipment engines are also warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Stihl Incorporated free of charge. Owner's Warranty Responsibilities As the small off-road equipment engine owner, you are responsible for the performance of the required maintenance listed in the instruction manual supplied with the product. STIHL Incorporated recoends that you retain all receipts covering maintenance on your small off-road equipment engine, but STIHL Incorporated cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. Any replacement part or service that is equivalent in performance and durability may be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of the engine manufacturer. As the small off-road equipment engine owner, you should be aware, however, that STIHL Incorporated may deny you warranty coverage if your small off-road equipment engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small offroad equipment engine to a STIHL service center as soon as a problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, please contact a STIHL customer service representative at or you can write to: STIHL Incorporated Customer Service Dept. 536 Viking Drive P.O. Box 205 Virginia Beach, VA Coverage by STIHL Incorporated STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that your small off-road equipment engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years. Warranty Period The warranty periods will begin on the date the small off-road equipment engine is purchased by the initial purchaser as verified by the product registration information supplied to STIHL. If any emission related part on your engine is defective, the part will be replaced by STIHL Incorporated at no cost to the owner. Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" will be warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part. Diagnosis You, as the owner, shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective. However, if you claim warranty for a component and the machine is tested as non-defective, STIHL Incorporated will charge you for the cost of the emission test. Mechanical diagnostic work will be performed at an authorized STIHL servicing dealer. Emission testing may be performed either at STIHL Incorporated or at any independent test laboratory. Warranty Work STIHL Incorporated shall remedy warranty defects at any authorized STIHL servicing dealer or warranty station. Any such work shall be free of charge to the owner if it is determined that a warranted part is defective. Any manufacturer approved or equivalent replacement part may be used for any warranty maintenance or repairs on emission related parts, and must be provided without charge to the owner. STIHL Incorporated is liable for damages to other engine components caused by the failure of a warranted part still under warranty. The California Air Resources Board's Emission Warranty Parts List specifically defines the emission-related warranted parts. These warranted parts are: Carburetor Choke (cold start enrichment system) Carburetor control linkages Fuel purger or primer Fuel lines Fuel tanks Fuel caps Intake manifold Air filter Spark plug Magneto or ignition system (ignition module) Muffler Catalytic converter (if applicable) Fasteners and clamps for the above components Where to make a claim for Warranty Service Bring the product to any authorized STIHL servicing dealer and present the signed warranty card. Maintenance Requirements The owner is responsible for the performance of the required maintenance as defined by STIHL in the product s instruction manual. The maintenance instructions in the manual are based on the application of the recoended fuel-oil mixture (see also instruction "Fuel"). Deviations from this recoendation regarding quality and mixing ratio of fuel and oil may require shorter maintenance intervals. Limitations The Emission Control Systems Warranty shall not cover any of the following: Repair or replacement required because of misuse, neglect or lack of required maintenance. Repairs improperly performed or replacements not conforming to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not recoended or approved in writing by STIHL Incorporated. Replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point.

61 Warranty Time Periods by Model Personal, Family or Professional Models Household Use Use Chain Saws: MSE 40, MSE 80 MSE 70, MSE 20 MSE 220, MSE 250C MS 50, MS 70, MS 80 MS 7, MS 8, MS 2 MS 92, MS 93C MS 200, MS 20 MS 230, MS 250, MS 24, MS 25 MS 260, MS 26 MS 270, MS 280 MS 290, MS 30, MS 390 MS 27, MS 29 MS 36, MS 362 MS 3, MS 39 MS 44, MS 460, MS 46 MS 650, MS 660, MS 66 MS 880 year 3 months Chain Saws Top Handle: MS 50T MS 92T MS 93T MS 200T MS 20T Triers and Brushcutters: FSE 60 FS 38, FS 40, FS 45, FS 46 FS 50, FS 55 FS 56, FS 70 FS 94 FS 90, FS 00, FS 0 FS 30 FS 240 FS 250 FS 30 Clearing Saws: FS 350, FS 360 FS 450, FS 460 FS 550, FS 560 Edgers: FC 56 FC 70 FC 90, FC 95 FC 00, FC 0 Hedge Triers: HSE 52, HSE 60 HSE 70 HS 45 HS 46, HS 56 HS 8, HS 86 HL 45 HL 90, HL 00 Tree Pruners: HT 56 HT 00, HT 0 HT 30, HT 3 HT 250 Not applicable 3 months 2 years 2 years Plus extended coverage on drive shaft and clutch shoes on FSE, FS, FC & HL models. 2 years 2 years Plus extended coverage on clutch shoes and HT 56, HT 00, HT 30, HT 250 drive shaft. Personal, Family or Professional Models Household Use Use Multi-Tool Machines: KM 55, KM 56, KM 94R KM 90, KM 0, KM 30 MM 55 Blowers, Sprayers, Shredder/Vacs: BGE 6, BGE 7 (electric) BG 55 BG 56, BG 66, BG 86 SH 56, SH 86 BR 200, BR 350, BR 380 BR 420, BR 430 BR 500, BR 550, BR 600 SR 200, SR 450 Manual Sprayer: SG 20, SG 3 SG 5, SG 7 Cut-Off Machines: TS 40, TS 420 TS 480i, TS 500i TS 700, TS 800 TSA 230 Concrete Cutter: GS 46 Boring Gears: BT 45 BT 2 BT 30 Cordless Tools: BGA 85 FSA 65, FSA 85 HLA 65, HLA 85 HSA 65, HSA 66 HTA 65, HTA 85 MSA 60, MSA 200 RMA 370 (For TSA 230 see Cut-Off Machines ) Batteries: AP 80, AP 60, AP 80, AR 900 Chargers: AL 00, AL 300, AL 500 Vacuum Cleaners: SE 6, SE 62 SE 22 2 years 2 years Plus extended coverage on drive shaft and clutch shoes. 2 years 2 years year year Not applicable Not applicable 3 months 3 months 2 years 2 years 2 years 2 years 2 years 2 years Centrifugal clutch shoes on all STIHL FS, FC, HS, HL, FH, HT, KW, KM, MM, BT 45 and BT 2 models sold after January, 2000 have a lifetime warranty for parts and labor to the original retail purchaser. The lifetime warranty applies to the centrifugal clutch shoes only or the clutch assembly if the shoes are an integral part of the assembly. All flex cable and solid drive shafts for STIHL triers, brushcutters, clearing saws, edgers, HL and FH hedge triers, KM and MM multi-tool machines, KM attachments, KW sweepers, HT 56, HT 70, HT 00, HT 30, and HT 250 tree pruners (HT 73, HT 75, HT 0, HT 3 tree pruners excluded) have a lifetime warranty (parts and labor) to the original retail purchaser. All STIHL products and components are warranted for two months or the applicable emission-related parts warranty period, when the product is used for rental purposes.

62 Double Warranty Coverage Program For all STIHL gasoline powered machines (with the exception of STIHL TS cut-off machines, GS 46 concrete cutter and top handle chain saw models) sold after January, 20 that are used for personal non-income producing family or household purposes; the standard warranty coverage period will be doubled if the original consumer purchases a 6-pack of STIHL HP Ultra 2-cycle engine oil (any size containers) or six 32 ounce cans of STIHL MotoMix or a one gallon container of STIHL MotoMix pre-mixed fuel at the time the machine is purchased. The double warranty coverage also applies to the machine s respective attachments if the attachments are purchased as an integral part of the machine at the same time the machine is purchased (i.e. guide bar, saw chain, KM attachments). Double warranty coverage does not apply for any attachments purchased at a later date. The consumer s invoice must reflect the STIHL HP Ultra oil purchase or the STIHL MotoMix pre-mixed fuel purchase and machine purchase along with the machine s serial number. The product registration must have the oil or fuel purchase selected in the STIHL eservice product registration record or indicated on the product registration form. The consumer should retain a copy of the original sales invoice for the length of the warranty time period as proof of purchase. STIHL Incorporated reserves the right to request a copy of the invoice to verify warranty coverage in the event a warranty repair is made to the machine. Double warranty coverage does not apply for non-gasoline powered products, all STIHL TS cut-off machines, GS 46 concrete cutter, top handle chain saw models, or products used for profit or non-profit organizational, coercial, professional, rental or income producing purposes. The double warranty coverage applies to the original purchaser only and is non-transferable. Refer to the STIHL Incorporated Limited Warranty Policy for details and exclusions. Limited Lifetime Drive Shaft Warranty Coverage STIHL extends a limited lifetime warranty for all drive shafts used in STIHL triers, brushcutters, clearing saws, edgers, HT 56, HT 00, HT 30, and HT 250 tree pruners (HT 73, HT 75, HT 0, HT 3 tree pruners are excluded) KW model powered sweepers, extended length HL model hedge triers, KM and FS split shaft STIHL KombiSystem multi-tool machines and MM multi-tool machines. For any of these products sold to retail customers after July, 995 STIHL will replace any defective drive shaft for as long as the original retail purchaser owns the product. This warranty covers the cost of parts and labor to replace the drive shaft. This warranty is limited to all uses except rental use. Only the machine s drive shaft carries a limited lifetime warranty. Drive shaft housings, tubes, liners, supports, couplers, bearings, bushings and STIHL KombiSystem attachments for KM model machines are subject to the normal warranty time periods of the machine. Lifetime warranty coverage for the drive shaft is to the original owner only and is non-transferable. Limited Lifetime Clutch Warranty Coverage All STIHL trier, brushcutter, clearing saw, HT tree pruner, KW powered sweeper, edger, KM and MM multitool machines, hedge trier, BT 45, BT 20, and BT 2 boring gears models purchased after January, 2000 come with centrifugal clutch shoes that are warranted for the life of the product while owned by the original retail purchaser. For any of these products sold to retail customers after January, 2000 STIHL will replace any defective centrifugal clutch shoe for as long as the original purchaser owns the product. This warranty covers the cost of parts and labor to replace the clutch shoes. This warranty is limited to all uses except rental use. The lifetime warranty applies to the centrifugal clutch shoes only or the clutch assembly if the clutch shoes are an integral part of the assembly. Clutch drums, clutch springs, mounting hubs, bearings, fasteners and clutch housings are not covered under the lifetime clutch warranty policy. Lifetime warranty coverage for the centrifugal clutch is to the original owner only and is non-transferable.

63 Limited Lifetime Hand Tool Warranty Coverage All STIHL model PA axes, PH hedge shears, PL loppers, PP pruners and PS pruning saws are warranted for the life of the product while owned by the original purchaser (other than for purposes of resale) when used for all uses. STIHL Incorporated warrants these tools to be free from defect in material or workmanship for the lifetime of the tool or until the appropriate spare part or product is no longer available from the factory. If the hand tool should fail due to a defect in material or workmanship, STIHL Incorporated will replace or repair the tool or refund the original purchase price. This warranty does not cover damage due to rust, misuse, abuse, mishandling, unauthorized repair, or normal wear of anvils, blades, hooks, or other parts and dulling of cutting edges. The warranty applies only to the original retail purchaser of the tool. Spare Parts Limited Warranty Coverage. Parts installed on the machine during the warranty period of the product are covered against defects in materials and workmanship for the amount of time remaining for the machine s original warranty period or 3 months, whichever is longer. 2. Parts installed on the machine after the warranty period of the product has expired are covered against defects in material and workmanship for 3 months from the date the part was installed. Accessories Limited Warranty Coverage STIHL warrants all accessories to be free of defects in material and workmanship for 3 months from the date of purchase. Accessories are defined as replacement guide bars, replacement saw chain, replacement cutting attachments, abrasive wheels and diamond wheels for cut-off machines, service tools, forestry apparel, specialty advertising or collateral items, and all other miscellaneous STIHL accessories. STIHL will repair or replace any accessory item determined to be defective within 3 months of purchase. Original attachments that are assembled to the machine at the time of purchase have the same warranty coverage as the machine the attachment is installed onto. Accessories such as gearbox attachments for triers and multi-tool attachments have the same warranty coverage as the machine the attachment is installed onto. Authorization to Perform Warranty Service Any authorized STIHL dealer can perform warranty service whether or not it is the original selling dealer. STIHL customers are encouraged to return to the selling STIHL dealer for warranty service. In cases where this is not possible, any STIHL dealer is obligated to perform warranty service once the dealer is satisfied that the product is covered by the STIHL Incorporated limited warranty policy and the customer provides proof of purchase date. Product Registration In order to register the customer s purchase of a STIHL product with STIHL Incorporated, the dealer must complete a product registration at the time of sale. Product registrations can be completed on-line by the dealer at or be completed using a paper form (part no ). When using a paper product registration form the purchaser and dealer must sign the form and the dealer must mail the completed registration form to STIHL within ten days of purchase! STIHL provides registration forms for this purpose. Dealers can order a supply of product registration forms from their STIHL Distribution Center by ordering part no Registration forms are available in packages of 00. In order for STIHL to record the registration of the product, the STIHL eservice website fields or paper registration form must have the following information completed:. Purchaser s name, mailing address, and zip code 2. Purchaser s address (optional) 3. Purchase date

64 4. Product Model (such as MS2, TS420, FS56R, BG86, etc.) 5. Complete serial number (use all 9 digits) 6. Dealer account number 7. Dealer name and address 8. Safety information and cutting tools obtained check boxes 9. Indicate if the customer purchased a 6-pack of STIHL HP Ultra 2-cycle engine oil (any size containers) or six 32 ounce cans of STIHL MotoMix or a one gallon container of STIHL MotoMix pre-mixed fuel. 0. Dealer and customer signature. Note: signatures are not required when filing the registration via the STIHL eservice website. The handwriting on the registration form must be readable, PLEASE PRINT CLEARLY. Use only a black or blue ink pen to complete the form. Any form without this information or that is not readable cannot be processed and the registration of the purchase will not be recorded. STIHL encourages all dealers to complete the entire registration form, especially the safety related questions. This is a very important step for you as a dealer in the event of any product liability claim should it arise. Once the registration form is completed and signed, the STIHL Inc. copy should be mailed to STIHL in the postage paid envelopes that are available free of charge from your STIHL Distribution Center (order part no ). Please accumulate the completed forms and mail to STIHL once per week. The middle copy of the registration form is the dealer s copy and should be retained for your records. The back copy of the form is the customer s copy and proof of purchase. If filing a product registration via the STIHL eservice website, do not send STIHL a completed paper product registration form to record the sale. The machine will already be registered from the information you entered using the website. Provide the customer a copy of the STIHL Limited Warranty Policy. The STIHL Limited Warranty Policy is available for download free of charge at or can be obtained from your STIHL Distribution Center. STIHL Dealer Account Number STIHL assigns each dealer an account number that must be used when completing warranty claims and product registrations. If you are unsure of your STIHL account number please contact your STIHL Distribution Center. Voiding a Product Registration Occasionally a customer will return a new machine they have just purchased for a refund or exchange for a different model. If this happens after you have filed a registration with STIHL, take your copy and write Void Sale across the front of the form and mail to STIHL Incorporated at the address listed in the paragraph below. If the product registration was filed using STIHL eservice, please contact STIHL at the phone number listed below. You can now register this product to a new owner. STIHL Incorporated Technical Services Department 536 Viking Drive Virginia Beach, VA Phone (757) Fax no. (757)

65 Parts & Service Not Covered by STIHL Warranty. Parts or components not manufactured or supplied by STIHL. 2. Parts or components that have been modified. 3. Repairs or replacements including parts or labor supplied by anyone other than authorized STIHL dealers located in the United States or U.S. territories. 4. Repairs made necessary by gasoline containing more than 0% (E0) ethanol content (i.e. E5, E25, E30, E50, E85). 5. Any failure that results from accident, impact, abuse, misuse, neglect, mishandling, dulling of cutting edges or failure to operate the product in accordance with the instructions provided in the instruction manual supplied with the product. 6. Improper voltage for electric products and batteries that have been exposed to temperatures beyond those specified in the product s instruction manual, batteries that have not been properly charged or batteries that have reached their useful life. 7. Items or service required due to normal use and wear or performing regular maintenance of the product, e.g. valve adjustments, spark plugs, fuel filters, air filters, lubricants, starter ropes, carburetor adjustments, engine tune-ups, machine adjustments, carburetor adjustments, carburetor rebuild kits, sharpening, cleaning of combustion deposits, replacement or cleaning of spark arrestor screens, etc. 8. Normal adjustments and recoended maintenance as described in the instruction manual supplied with the product. 9. Repairs made necessary by normal wear, improper maintenance, improper lubrication, improper storage, dirt, debris, abrasives, moisture, water, freezing of water, rain, snow, rust, corrosion, varnish, stale fuel, gasoline additives, fuel deposits, carbon or combustion deposits, oil deposits or other similar conditions. 0. Repairs made necessary due to improper oil mix ratios or the use of mix oils and other lubricants not specified in the product s instruction manual.. Excessive time spent in the diagnosis and repair of a product failure. 2. Any failure resulting from the use of improper tools (such as impact wrenches), incorrect assembly or improper repair procedures. 3. Replacement of complete machines or assemblies unless replacement of individual parts will not completely correct the failure. If the warranty reimbursement, parts and labor, to replace the individual parts exceed the cost to repair by using complete assemblies, it is then recoended to replace the assembly rather than repair using individual parts. All complete machine replacements must first be approved by your STIHL Distribution Center. 4. All installation labor costs for replacing the electronic ignition trigger module after the machine s emission control warranty time period as described in the STIHL Limited Warranty Statement. 5. Double warranty coverage with 6-pack of STIHL HP Ultra engine oil purchase and extended warranty coverage for electronic ignition modules, power tool drive shafts, and power tool clutches as described in the STIHL Limited Warranty Statement applies to the original purchaser only. The extended warranty coverage does not apply to machines that are traded in or resold by the original retail purchaser. The STIHL Limited Warranty covers defects in materials and workmanship only and is not to be considered free service coverage for any and all service requirements that occur during the warranty period. STIHL expects dealers to make reasonable judgments when determining if a repair qualifies for warranty reimbursement. If you encounter a product failure and are unsure that it qualifies for warranty coverage, contact your STIHL Distribution Center s Service Department for information.

66 STIHL Satisfaction Guarantee Program The STIHL Satisfaction Guarantee Program allows a customer to return any STIHL serial numbered machine (except TS and TSA cut-off machines and GS 46 concrete cutter) to the selling STIHL dealer for a refund (including taxes) or an exchange within seven consecutive days of the original purchase date. The machine must be returned to the original selling dealer. Dealer participation in the STIHL Satisfaction Guarantee Program is optional. Participating dealers can resell a returned machine to another customer as a demonstrator product at a reduced price, with the same warranty coverage as a new machine. Reimbursement programs vary by Distribution Center. Please check with your STIHL Distribution Center for details regarding the STIHL Satisfaction Guarantee return and reimbursement policy. STIHL Satisfaction Guarantee Items Not Covered. Machines must be returned within seven consecutive days from the date the customer originally purchased the product. Machines returned after this time period do not qualify for reimbursement or exchange under the program. 2. All STIHL TS and TSA cut-off machine models and the GS 46 concrete cutter do not qualify for the STIHL Satisfaction Guarantee Program. 3. The Satisfaction Guarantee applies to STIHL serial numbered machines only (except TS and TSA cut-off machines and GS 46 concrete cutter). It does not apply to any other STIHL product such as accessories, repair parts, cutting attachments, diamond wheels, abrasive wheels, gear box accessory attachments, attachments for multi-tool machines, expendable and/or supplementary items, etc. Gear box accessory attachments, attachments for multi-tool machines, and other attachments originally purchased with the machine qualify if they are returned along with the power unit. 4. The STIHL Satisfaction Guarantee Program does not apply to machines that have been damaged due to improper adjustment, abuse, impact, accident, misuse, neglect or failure to operate and maintain the machine in accordance with the instructions supplied in the instruction manual. 5. Machines that have been stolen or damaged by fire, water, wind, other acts of nature or acts of terrorism or war do not qualify for exchange or reimbursement. 6. If the machine is returned due to a warranty failure, the machine is to be repaired per the normal guidelines of STIHL s Limited Warranty Policy and returned to the customer. Dealers and customers should refer to the STIHL Limited Warranty Statement for these guidelines. The customer is responsible for any repair costs for failures that do not qualify for warranty coverage. 7. Cutting attachments, deflectors, shrouds, handles, etc. should be expected to have normal wear, discoloration and debris build-up as with any used or demonstration machine. Normal wear and tear does not qualify for reimbursement under STIHL s Limited Warranty Policy.

67 Procedure for Satisfaction Guarantee Returns If a customer returns a machine to a participating dealer for reimbursement or exchange, and the machine qualifies under the terms of the STIHL Satisfaction Guarantee Program, the dealer should use the following guidelines to file a Satisfaction Guarantee claim:. Complete a paper STIHL Warranty Claim Form (part no ). Complete the claim form using the correct serial number, model number, date sold, etc. Note: Do not use the STIHL eservice website for filing Satisfaction Guarantee claims. 2. In the part number section of the claim form, write the model number and description of the machine (MS 2-6, BG 86, KM 56 with FC edger attachment, FS 0 R loop handle, MS 44 wrap handle, etc.). Refer to your STIHL Dealer Price Book or contact your STIHL Distribution Center for the correct model number. 3. Write on the claim form Satisfaction Guarantee in the area designated for the explanation of failure. 4. Take the original or dealer copy of the product registration form that was completed at the time of sale and attach it to the warranty claim form. 5. Send the warranty claim form and product registration to your STIHL Distribution Center. Do not send to STIHL Incorporated. 6. After the claim form is received, your STIHL Distribution Center will process the claim per the Distribution Center s Satisfaction Guarantee reimbursement policy in effect at the time. Please check with your STIHL Distribution Center for details regarding their reimbursement policy for the STIHL Satisfaction Guarantee Program. 7. The product registration form for the original sale will be voided. The machine can then be sold to another customer as a demonstrator product. The product will have the same warranty coverage as a new machine, including any applicable extended warranty coverage starting from the date the product is re-sold. STIHL reserves the right to modify or cancel the Satisfaction Guarantee program at any time.

68 Suary of Extended Warranty Coverage Past to Present The following is a suary of some extended warranty coverage policies and effective dates to use for reference when repairing machines sold in prior years. Refer to the STIHL Incorporated Limited Warranty Policy that was in effect at the time of sale for detailed limitations, exclusions and restrictions to type of use. Note: any changes to STIHL Incorporated s limited warranty time period coverage are not retroactive to machines purchased prior to the change unless specifically described in STIHL Incorporated s Limited Warranty Statement. IMPORTANT ELECTRONIC IGNITION EXTENDED WARRANTY INFORMATION: Extended warranty coverage for electronic ignition systems applies to the electronic trigger module only, hereinafter referred to as ignition module. Breaker points, condensers, and ignition coils are not included in this warranty coverage unless the electronic trigger module is an integral component of the ignition coil. Electronic Ignition Modules-Chain Saws Sold July, 986 June 30, 995: Models 009, 0, 02, 020T, 02, 023, 024, 025, 026, 028, 029, 034, 036, 039, 044, 064, 066, & 084 sold between July, 986 and June 30, 995 have limited lifetime electronic ignition module warranty coverage for parts & labor to replace the electronic ignition module to the original purchaser for the life of the machine or until the appropriate spare part is no longer available from the factory. Electronic Ignition Modules-Power Tools Sold January, 989 June 30, 995: Models FS 36, FS 40, FS 44, FS 48, FS 52, FS 62, FS 66, FS 72, FS 74, FS 76, FS 8, FS 86, FS 88, FS 06, FS 60, FS 80, FS 220, FS 280, FS 360, FS 420, FC 44, FC 72, BG 75, BR 06, BR 320, BR 400, BT06 sold between January, 989 and June 30, 995 have limited lifetime ignition warranty coverage for parts & labor to replace the electronic ignition module to the original purchaser for the life of the machine or until the appropriate spare part is no longer available from the factory. Electronic Ignition Modules-All Products Sold July, 995 March 2, 2003: All models sold between July, 995 and March 2, 2003 had limited electronic ignition warranty coverage for parts & labor to replace the electronic ignition module during the normal warranty period of the machine. The normal warranty period has expired, however the electronic ignition module part only is covered to the original purchaser for the life of the machine or until the appropriate spare part is no longer available from the factory. Electronic Ignition Modules-All Products Sold March 3, 2003 December 3, 200: All models sold between March 3, 2003 and December 3, 200 have limited electronic ignition warranty coverage for parts & labor to replace the electronic ignition module for the first 2 years after purchase. For an additional 3 years, replacement cost of the electronic ignition module part only is covered under the limited warranty policy. Electronic Ignition Modules-All Products Sold on or After January, 20: All models sold on or after January, 20 have limited electronic ignition warranty coverage for parts & labor to replace the electronic ignition module for 2 years after the date of purchase or the warranty time period of the machine, whichever is greater. Electronic Ignition Modules-Replacement Parts: If the machine was originally covered by a limited lifetime electronic ignition warranty policy and the electronic ignition module was replaced, the replacement electronic ignition module used for the repair continues to be covered to the original retail purchaser for the life of the product or until the appropriate spare part is no longer available from the factory. For products not having limited lifetime electronic ignition warranty coverage, the replacement electronic ignition module used to repair the machine has limited warranty coverage for 3 months or the remaining warranty time period of the original electronic ignition module, whichever is greater.

69 Power Tool Drive Shafts-Products Sold October, 993 June 30, 995: All power tools with a flexible drive shaft except FS 06, 08 models sold between October, 993 and June 30, 995 are covered under a limited lifetime warranty for the flexible drive shaft (does not apply to products with solid drive shafts). This warranty covers the cost of parts & labor to the original purchaser for the life of the product or until the appropriate spare part is no longer available from the factory. The lifetime warranty only applies if the drive shaft has been maintained and lubricated as recoended in the product s instruction manual. Power Tool Drive Shafts-Products Sold On or After July, 995: All power tools with a flexible or solid drive shaft except any HT pole pruner models with extendable length shafts sold on or after July, 995 are covered under a limited lifetime warranty. This warranty covers the cost of parts & labor to the original purchaser for the life of the product or until the appropriate spare part is no longer available from the factory. The lifetime warranty only applies if the drive shaft has been maintained and lubricated as recoended in the product s instruction manual. Drive Shaft Warranty for HT Pole Pruner Models with Extendable Length Shafts: The drive shaft warranty for any HT pole pruner models with extendable length shafts have the same limited warranty time period coverage as the machine. Power Tool Clutch Systems-Products Sold On or After January, 2000: All STIHL FS trier, brushcutter, clearing saw, FC edger, HT tree pruner, KM and MM multi-tool machines, KW powered sweeper, HS, HL and FH hedge trier, BT 45, BT 20 and BT 2 boring gear models purchased on or after January, 2000 come with centrifugal clutch shoes which are warranted for the life of the product or until the appropriate spare part is no longer available from the factory while owned by the original purchaser. 2-Year Warranty Coverage for Professional Use Products Sold On or After October, 2009: Power Tool and Industrial Products sold prior to October, 2009 have one year of warranty coverage if used in professional or income producing use. Machines Sold With 6-Pack of STIHL HP Ultra Engine Oil On or After January, 20: For all STIHL gasoline powered machines (with the exception of STIHL TS cut-off machine models, GS 46 concrete cutter and top handle chain saw models) sold on or after January, 20 that are used for personal non-income producing family or household purposes; the standard warranty coverage period will be doubled if the original consumer purchases a 6-pack of STIHL HP Ultra 2-cycle engine oil at the time the machine is purchased. Any size 6-pack containers of STIHL HP Ultra 2-cycle engine oil qualify for this program. Refer to the STIHL Incorporated Limited Warranty Policy in effect at the time of sale for detailed time period coverage, limitations, exclusions and restrictions. Machines Sold With 6-Pack of STIHL HP Ultra Engine Oil or Six 32 Ounce Containers of STIHL MotoMix or a -gallon container of STIHL MotoMix Pre-Mixed Fuel On or After January, 202: For all STIHL gasoline powered machines (with the exception of STIHL TS cut-off machines, GS 46 concrete cutter and top handle chain saw models) sold on or after January, 202 that are used for personal nonincome producing family or household purposes; the standard warranty coverage period will be doubled if the original consumer purchases a 6-pack of STIHL HP Ultra 2-cycle engine oil (any size containers) or six 32 ounce containers of STIHL MotoMix or a -gallon container of STIHL MotoMix pre-mixed fuel at the time the machine is purchased. Refer to the STIHL Incorporated Limited Warranty Policy in effect at the time of sale for detailed time period coverage, limitations, exclusions and restrictions.

70 Part Numbers for STIHL Warranty, Sales & Service Materials Warranty Supplies Warranty Claim Form Warranty Policies & Procedures Manual Warranty Repair Timetables Manual Limited Warranty Statement Poster Product Registration Supplies Product Registration Form Multi-Purchase Product Registration Form Product Registration Return Envelope Shop Service Items ANSI Kickback Warning Decal for Chain Saws STIHL Engine Check (=pad of 50) Engine Failure Analysis Manual Fault Analysis Manual Shop Repair Tags (=pkg. of 500) Reference Materials Product Liability Guidelines Booklet STIHL Special Tools Manual Bar & Chain Catalog Trier/Brushcutter Cutting Tools Catalog STIHL Warning Poster for Cut-Off Machine Wheels

71 Satisfaction Guarantee Stihl seven day satisfaction guarantee program allows you to receive a credit of 0% of dealer cost on serial numbered units if returned within seven days of purchase. Please complete form below and mail or fax with a copy of the product registration form. Copy of registration not required if product is registered through E-Service. Satisfaction claim forms must be submitted within 30 days of product return date. Retailer Info Date Sent: Stihl Retailer #: Retailer Name: Product Info Customer Info Customer Name: Address: City, State, Zip: Date Sold: Date Returned: Serial #: Model / Part #: Please explain reason for return: Submitted by: 457 Wards Corner Rd., Loveland, OH 4540 PH FAX /4 mlg

72 LABOR RATE CERTIFICATE STIHL Customer # Customer Name: Address: Phone: I hereby certify that my posted retail shop labor rate is: $. per hour and that this is the true and correctt rate that I charge all retail customers and is reflected on my invoices. Enclose ed are copies of two (2) verifiable invoices for prooff of rates. shop Submitted by (Please e Print Name): Signature: Date: Please mail or fax this information to: 457 Wards Corner Road Loveland, OH 4540 Fax: (53) /204 mlg

73 STIHL Engine Check Customer Name: Date: Model # Serial # Service Technician: Work Order # If no fault or problem is found place a mark in the box If a fault or problem is present place an in the box and write out details of what was found. Deflectors, shrouds, covers Fasteners loose or missing Other observations 2. Warning Labels 3. Cutting Attachment: Note type & condition; any accessories present? 4. Belt tension and condition (TS) 5. Throttle operates smoothly Multi-Function lever works smoothly Chain brake actuates properly Throttle interlock works properly Choke operates properly Other observations 6. AV system condition 7. Starter rope worn, frayed, length & diameter OK 8. Air Filter worn or damaged Air Filter packed with dirt or debris Other observations 9. Dirt or debris on clean side of filter Evidence of dirt in carburetor bore or on choke butterfly Other observations 0. Carburetor Screw Settings: Limiter Caps Present if equipped Verify settings if caps are missing or unit does not use limiter caps: H L. Spark plug connection, terminal spring, and high-tension lead condition 2. Spark present with STIHL ZAT4 tester No - install new plug and retest Other observations Ignition shut off function 3. Spark plug correct heat range Spark plug carbon fouled Sooted over Normal in appearance Spark plug gap 4. Muffler condition Spark arrester screen blocked or missing Other observations 5. Four-Stroke Only: Leak Down Test % of leakage If over 0%, location of leakage Valve clearance OK: intake cold set at 0.; ex cold set at Two-Stroke Only: Remove Muffler- Carbon deposits in exhaust port Piston condition Piston rings free Cylinder wall condition 7. Cooling fins blocked, cracked, broken off

74 8. Magneto air gap correct 9. Fuel have a stale odor Debris or water in tank Color of fuel Other observations 20. Fuel Filter appear dirty or restricted Filter torn or damaged Other observations 2. Pressure test fuel line (0.8 bar) 22. Pressure test tank for leaks 23. Vacuum test tank vent 24. Remove carb, inspect intake side of piston condition on two-stroke if visible; if not visible wait until Step 26 is complete to remove flange or manifold 25. Impulse passage clear 26. Vacuum test crankcase to specifications and record results Pressure test crankcase to specifications and record results If values do not meet specifications, locate leaks and note results (On Four-Stroke re-install valve cover for above) 27. Crankshaft end play excessive Crankshaft side play excessive drop; if it does use a vacuum gauge hooked to the inlet fitting and pump the primer 3 times - the gauge should show a vacuum, and it must hold for full second minimum; if not the carb has an internal air leak Step 3-Connect a pressure gauge to the outlet fitting and pump the primer, pressure should build and hold, if not the purge primer flange is faulty Non-Purge Carb: Pressure test carb inlet no higher than 0PSI; if it holds then the fuel pump components and inlet needle are sealing; if it leaks indicate where the leak is Verify main nozzle check valve and accelerator pump if equipped by doing a vacuum test All carbs: Condition of fuel inlet screen Condition of diaphragms: stiff, damaged, evidence of contamination 29. Any other observations about unit Final Running Unit starts easily Check Specification Chart for RPM settings - Set Idle RPM to: Verify WOT RPM to: Engine idle RPM change excessive at roll out Acceleration response OK Run under load satisfactory Chain oiler working Line advance operation OK Coents: 28. Carb Check: Physical damage; Throttle shaft condition (Refer to the Carburetor Quick Check Worksheets for detailed carb analysis) Purge Primer Carb: Step -Pressure test carb inlet no higher than 0PSI; if it holds then the fuel pump components and inlet needle are sealing and go to step 2; if it leaks indicate where the leak is Step 2-With pressure present from step pump the primer bulb and the pressure should Copyright 202, STIHL Incorporated, Virginia Beach, VA. All rights reserved. STIHL dealers may copy this document for their use only. US/STR

75 STIHL Engine Check TS 500i Customer Name: Date: Serial # Technician: Work Order # If no fault or problem is found place a mark in the box; if a fault or problem is present place an in the box and write out details of what was found Quick Check: Does the unit have compression? Is the air filter clogged? Is the fuel fresh? With a new spark plug does the unit have spark? If no spark proceed to MDG evaluation. Wheel guard, covers Fasteners loose or missing Other observations 2. Warning Labels 3. Cutting attachment condition if present 4. Belt tension and condition 5. Decompression valve clicks in open and closed position 6. On/Off switch and throttle interlock works properly 7. Throttle operates smoothly 8. AV system condition 9. Starter rope worn, frayed, length & diameter OK 0. Air filter worn, damaged or packed with dirt or debris. Dirt or debris on clean side of air filter 2. Inspect intake side of piston, machine marks visible 3. Spark plug connection, terminal spring and high-tension lead condition 4. Spark present with STIHL ZAT4 tester No - install new plug and retest Ignition shut off function Spark plug correct: Bosch WSR6F or NGK BPMR7A Spark plug condition 5. Crankshaft end play excessive Crankshaft side play excessive 6. Remove flywheel with puller & spacer, verify index key and inspect generator and flywheel magnets; clear out debris if required 7. Cooling system: cylinder fins blocked; flywheel fins cracked, broken off, caked 8. Muffler condition Spark arrester screen blocked or missing 9. Remove Muffler- Carbon deposits in exhaust port Piston condition Piston rings appear free in the ring lands Cylinder wall condition 20. Fuel appears fresh Debris or water in tank 2. Fuel Filter appears dirty or damaged Backflow filter with slight pressure to verify filter is not restricted

76 22. Pressure test fuel line to 0.8 bar 3. Any other observations about unit 23. Pressure test fuel tank with adapter to 0.8 bar for 20 seconds min 24. Reinstall tank vent; vacuum test tank; vent should allow vacuum to bleed off ; Pressure test vent with 0.3 bar and tank should hold for 20 seconds minimum 25. Impulse signal present 26. Vacuum test crankcase with adapter to - bar and record results; spec is not to drop by.3 bar within 20 seconds (always rotate crankshaft back and forth about ¼ turn while under vacuum to test seals) Pressure test crankcase to bar and record results locate leaks and note findings 27. Expose wiring harness: wires are routed correctly; insulation in good condition Final Running Unit starts easily Clutch must be disengaged at idle; engage at approx RPM Acceleration response OK Run under load satisfactory Coents: 203 STIHL Incorporated, Virginia Beach, VA. All rights reserved. STIHL dealers may copy this document for their use only. US/STR 7/6/ Test fuel pump: A. Connect tester in vacuum mode to inlet fitting, pump primer bulb; holds -0.2 bar at inlet fitting B. Connect tester in pressure mode to outlet fitting, pump primer bulb; gauge must hold at 0.8 bar C. Connect tester in pressure mode to fitting on back of pump, gently pump tester; gauge must hold at 0.8 bar pressure 29. Test fuel injection nozzle GENTLY pump tester: pressure should build to about 0.3 to 0.4 bar and bleed down to 0.2 bar; Pressure must not bleed back down to zero 30. Perform MDG evaluation; make note of any component failures; repair as needed

77 TECHNICAL REFERENCE Carburetor Kits Chain Saws Model # Carburetor Carb Number Substitute Repair Kit 009/00 WA 56AD/BD/CD/D /00/0 WA 99A/B /0/02 WT /0/02 WT /0/02 WT /0/02 C S-S/A/B HDC NLA HDC 7A/B NLA MS50CE/TCE CQ-S200/S200A MS50CE/TCE CQ-S262/S262A WT325A/B /08 CQ-S43/B /08 CQ-S MS70/80 CQ-S MS7 CQ-S MS8 CQ-S2C MS8 CQ-S22C MS8 CQ-S9B MS8 CQ-S92B MS8 CQ-S T WT 45/A T CQ-S37A/B/C T C Q-S46A MS9T CQ-S NLA MS92T CQ-S03/34/ MS92T CQ-S MS92 CQ-S24/24A MS93T CQ-S WA A/B/C/D NLA WA G NLA N/A 020 HU 7A NLA S WA 86B/C/D NLA S WT 5/5A NLA T C Q-S6A T WT T CQ-S MS200 CQ-S MS200T CQ-S MS200T CQ MS20T CQ-S MS20T CQ-S MS20CE CQ-S MS20CE CQ-S WT 503A /4mlg

78 TECHNICAL REFERENCE Carburetor Kits Chain Saws Model # Carburetor Carb Number Substitute Repair Kit 023 WT 498/A NLA WT WT CQ S /023/025 C Q-SD/E/G /023/025 WT /023/025 WT283A/B/C NLA /023/025 WT NLA /023/025 WT NLA MS20 CQ-S MS20 CQ-S NLA MS20 CQ-S NLA MS20 CQ-S90/90A MS2 CQ-S9A MS2 CQ-S20A MS230 CQ-S MS230 Z CQ-S76C MS230CBE CQ-S92B MS230CBEZ CQ-S92B HU 54A/B/C/D/E/F /026 WT 22/A/B /026 WT /026 WT MS24CM WTF B MS250 CQ-S75/75A MS250 CQ-S76/76A MS250 CQ-S MS250 CQ-S MS250 CQ-S92A MS25 WTF WT WT 403A WT MS260 WT 403A MS260 WT MS260 WTE MS26 CQ S78D MS26 CQ S MS26 CQ S MS26CBE CQ S79D MS26CMZ/CMQZ CQ S MS270 HD MS27 CQ S /4mlg

79 TECHNICAL REFERENCE Carburetor Kits Chain Saws Model # Carburetor Carb Number Substitute Repair Kit MS27 CQ S78D HU 40A/B/C/D NLA WT 6/A/B NLA MS280 HD MS280IEM HD HD HD8/A/B/C HD MS290 HD8/A/B/C MS29 CQ S79D MS29 CQ S MS29CBEZ CQ S MS30 HD MS30 HD 2/A/B/C MS3 WTE HD HD / MS390 HD 2/A/B/C MS39 WTE 9A /03 HU 3G NLA WA 2/A/B/C NLA HU 5A NLA WA 49A/B/C NLA HK 43A/B C3A-S C3A-S S C3A-S38A S/036 C3A-S4/A/B/C /036 C3A-S3/A/D/E /MS360 C3A-S39/A/B / MS360 C3A-S / MS360 C3A- S NLA MS36 HD 34A MS362 WTE MS362CMZ/CMQZ CQ-S HK 29 B HK 42A/B Bing /04 HS 29D NLA HS 77C NLA FB/04G HS 8C NLA HS 38B NLA HS 208B NLA /4mlg

80 TECHNICAL REFERENCE Carburetor Kits Chain Saws Model # Carburetor Carb Number Substitute Repair Kit 042 WS NLA WS NLA WS 4A NLA WS NLA C3M-S5C/D/E C3M-S5G C3M-S2A NLA C3M-S2B NLA C3M-S HD 0A C3M-S Arctic C3M-S NLA HD 5/A/B /MS440 HD 7/A Arctic C 3M-S Arctic HD A MS44 HD MS44C-M HD 47A MS44C-M HD 49A HD 8A Arctic HD 9A HD MS460 HD MS46 HD 50A WS 4A NLA S WS NLA HS 8B NLA WS HS WS HS HS NLA WJ 4/A/B NLA Bing 49A NLA 064 WJ 6A WJ 0A WJ WJ WJ WJ WJ NLA WJ WJ /4mlg

81 TECHNICAL REFERENCE Carburetor Kits Chain Saws Model # Carburetor Carb Number Substitute Repair Kit 066 WJ WJ NLA /MS660 WJ /MS650/660 WJ 69B MS66CMZ WJ HS 60D /076 WS S WS 26A HT NLA HT 2A/B NLA HT 3A NLA HT 5/A NLA HT 7A NLA HT A NLA HT B NLA HT 2A HT 2E /090 HL 244A /090 HL 324A Contra Lightning HL 2D NLA S/08S/S0 HL 55B S HL S HL 55B S LA S8A S0 HS 62B NLA Triers / Brushcutters Model # Carburetor Carb Number Substitute Repair Kit FS36/40/44 WT 60/A/B FS36/40/44 WT NLA FS36/40/44 WT NLA FS38Z CQ-S FS38Z CQ-S86B FS40/50 NEW CM S FS40/50 NEW CM-S FS40/50 NEW CM -S FS45/46/55 CQ-S FS45/46/55 CQ-S53A FS45/46/55 CQ-S FS45/46/55 CQ-S FS45/46/55 CQ-S FS45/46/55 CQ-S FS48 WT 45A NLA /4mlg

82 TECHNICAL REFERENCE Carburetor Kits Triers / Brushcutters Model # Carburetor Carb Number Substitute Repair Kit FS48 WT FS50/5 Teikei NLA N/A FS5 WT 38A/B NLA FS52/56 OLD WT 45A NLA FS55 CQ-S FS56 OLD WT FS56 NEW CM S FS56 NEW CM-S FS6/62/65/66 WT 38A/B NLA FS6/62/65/66 WT 45A NLA FS6/62/65/66 WT FS70 CM-S45B FS70 CM-S FS72/74/76 WT 227C/F FS72/74/76 WT FS75/80/85 WT FS75/80/85 CQ-S28A/B/C FS75/80/85 CQ-S4/A FS75/80/85 CQ-S FS75/80/85 CQ-S FS75/80/85 CQ-S FS75/80/85 CQ-S FS75/80/85 CQ-S FS80 OLD Teikei NLA NLA FS8/86 WT FS8/86/88 WT 45A NLA FS83 WYA NLA NLA FS83 WYA2/2A NLA NLA FS90 OLD Teikei NLA NLA FS90/96 OLD WT 38A/B NLA FS94 RC2-S243A FS06 WT 45A NLA FR06 WT FS/FR06 CS-SK FS/FR06, FR08 CQ-SK FS08 CQ-SK FS90/00/0 CQ-S FS90/00/0 CQ-S FS90/00/0 CQ-S FS90/00/0 CQ-S FS90/00/0 CQ-S FS90/00/0 CQ-S FS20/200/350 CQ- S /4mlg

83 TECHNICAL REFERENCE Carburetor Kits Triers / Brushcutters Model # Carburetor Carb Number Substitute Repair Kit FS20/200/250/350 CQ-S36B/G FS20/200/250/350 CQ-S5A FS240 WTF-5A FS240 WTF FS250/350 CQ-S FS30 CQ-S FS30 CQ-S FS30 CQ-S FS50 HDC NLA FS60/80/220 CS-SK FS60/80/220 CS-S3A FS280 WT NLA FS30 CQ-S98B FS30 CQ-S30B FS30 CQ-S33A FS360 HD FS360 HD FS40 HS 38 N/A NLA FS420 HD / HD FS450 CQ-S FS450 CQ-S34B FS450 CQ-S FS460 WTF-7B FS550 HD FS560 HDA-302A Edgers Model # Carburetor Carb Number Substitute Repair Kit FC44 WT 60/A/B FC44 WT NLA FC44 WT 492A NLA FC44 WT NLA FC55 CQ-S FC55 CQ-S53A FC55 CQ-S FC55 CQ-S FC55 CQ-S FC55 CQ-S FC55 CQ-S FC 56 NEW CM-S FC70/ FC70CE CM-S45C/ FC70/ FC70CE CM-S FC72 WT 227C/F /4mlg

84 TECHNICAL REFERENCE Carburetor Kits Edgers Model # Carburetor Carb Number Substitute Repair Kit FC72 WT FC73 WYA NLA NLA FC73 WYA2/2A NLA NLA FC75 CQ-S28A/B/C FC75 CQ-S4/A FC75 CQ-S FC75/85 CQ-S FC75/85 CQ-S FC75/85 CQ-S FC75 WT NLA FC83 WY A NLA NLA FC 90/95 NEW CQ-S0C FC 90/00 CQ-S3A FC00/0 CQ-S FC00/0 CQ-S72B FC00/0 CQ-S FC00/0 CQ-S FC 00/0 CQ S Kombi Units (KMs) Model # Carburetor Carb Number Substitute Repair Kit KM55 CQ-S KM55 CQ-S KM55 CQ-S KM55 CQ-S KM56RCE CM S KM56RCE CM S KM85 CQ-S KM85 CQ-S KM 90/00/0 CQ-S KM 90/00/0 CQ-S KM 90/00/0 CQ-S KM 90/00/0 CQ-S KM 90/0 CQ-S3A KM30 CQ-S KM30 CQ-S KM30 CQ-S KM30 CQ-S KM30 CQ-S KM30 CQ-S /4mlg

85 TECHNICAL REFERENCE Carburetor Kits MultiEngine (MMs) Model # Carburetor Carb Number Substitute Repair Kit MM55 CQ-S MM55 CQ-S MM55 CQ-S Blowers / Sprayers Model # Carburetor Carb Number Substitute Repair Kit BG45 CQ-S NLA BG45/46 CQ-S BG55/65/85 CQ-S BG55/65/85 CQ-S BG55/65/85 CQ-S BG55/65/85 CQ-S68A SH55/85 CQ-S SH55/85 CQ-S SH55/85 CQ-S68A BG56 CM-S42C BG56 CM-S SH56 CM-S42C BG60 Teikei NLA N/A BG60 WT NLA BG6 WT 38A/B NLA BG66 CM-S BG72 WT 227C/F BG72 WT NLA BG72 WT NLA BG75 WT BG75 CQ-S30/C BG86 CM-S BG86 CM-S BG86 Compensating CM-S SH86 CM-S SH86 CM-S42C BR45 CQ-S BR06 CQ-SK6A BR200 CM-S BR200 CM-S SR200 CM-S BR/SR320/400 HD BR/SR320/400 HD4A BR/SR320/400 HD NLA BR/SR320/400 HD BR/SR320/400 WT 230/A NLA /4mlg

86 TECHNICAL REFERENCE Blowers / Sprayers Carburetor Kits Model # Carburetor Carb Number Substitute Repair Kit BR/SR320/400 WT NLA BR/SR320/400 WT NLA BR/SR340/420 WT BR/SR340/420 HD BR350 CQ-S BR430 CQ-S BR/SR340/420 HD BR380 HD SR450 CQ-S BR500 CQ-S BR500 CQ-S BR550 CQ-S BR550 CQ-S BR600 CQ-S BR600 CQ-S Hedge Triers Model # Carburetor Carb Number Substitute Repair Kit HL45 CQ-S HL45 CQ-S53A HL45 CQ-S HL45 CQ-S HL45 CQ-S HL45 CQ-S HL45 CQ-S HL73 WYA/2/2A NLA HL75/75K, FH75 CQ-S28A/B/C HL75/75K, FH75 CQ-S4/A HL75/75K, FH75 CQ-S HL75/75K, FH75 CQ-S HL75/75K, FH75 CQ-S HL90/00 CQ-S3A HL00 CQ-S HL00 CQ-S HL00 CQ S HS45 CQ-S HS45 CQ-S HS45 CQ-S HS45 CQ-S HS46C CT-S95C HS56C CT-S95C HS60 Teikei NLA NLA HS60 WT 38A/B NLA /4mlg

87 TECHNICAL REFERENCE Hedge Triers Carburetor Kits Model # Carburetor Carb Number Substitute Repair Kit HS6 WT 89A/B HS72/74/76 WT 227C HS72/74/76 WT HS72/74/76 WT HS75/80/85 CQ-S29/B HS75/80/85 CQ-S HS75/80/85 WT HS8T/8R/86T CQ-S5A HS8T/8R/86T CQ-S HS8T/8R/86T CQ-S HS8T/8R/86T CQ-S Pruners / Misc Power Tools. Model # Carburetor Carb Number Substitute Repair Kit HT56CE CM-S45B/C HT56CE CM-S HT56CE CM-S HT70/75 CQ-S28A/B/C HT70/75 CQ-S4/A HT70/75 CQ-S45 /S HT70/75 CQ-S HT70/75 CQ-S HT73 WYA/2/2A NLA N/A HT00 CQ-S3A HT00/0 CQ-S HT00/0 CQ-S HT00/0 CQ S HT00/0 CQ-S HT30/3 CQ S HT30/3 CQ-S KW85 C Q-S KW85 C Q-S KW85 C Q-S KW85 CQ-S Cutquiks Model # Carburetor Carb Number Substitute Repair Kit TS08 HL 66B TS200 See 020S Chain saw. TS08/350/350S HL 292B/C/D/E/G TS350/350S LA S6/A TS360/360S LA S7/A TS360/360S HL 327A/B/D /4mlg

88 TECHNICAL REFERENCE Carburetor Kits Cutquiks Model # Carburetor Carb Number Substitute Repair Kit TS350/360S HL 366A TS350/360S HL 37A TS350/360S HL 372A TS400 HS 274A/B/C/D TS400 HS TS400 WJ 08A TS400 HS 279B TS40/420 CQ-S TS460 HS TS460 HS 276B/D TS460 HS 275A TS460 HS TS50 HS 60D TS50 HS 280/A/B TS50 HS 22B/C/D/E TS50 HS 277A TS50 HS TS700/800 HS 34A TS700/800 WJ 4A TS760 HS 22B/C/D/E TS760 HS 277A TS760 HS TS760 HS 28/A/B GS46 HD 50A Augers / Misc. Industrial Model # Carburetor Carb Number Substitute Repair Kit BT 45 CQ-S74/74A NLA BT45 CQ-S74A NLA BT06 C Q-SK BT20 CQ-S36D BT20 CQ S BT20 CQ-S NLA BT2 CQ-S NLA BT30 CQ-S BT308/309 See 08S Chain Saw BT360 HL 327D P840 HS 268A NLA /4mlg

89 TECHNICAL REFERENCE Carburetor Jets Jet Size MM Jet Part Number Jet Size MM Jet Part Number Short Blocks Part Number Series/Unit FS 0 / FS 00RX FS FS BR 500/550/600 /4 mlg

90 MDG STIHL Diagnostic Engine Analyzer Computer System Recoendation (not compatible with MAC or ipad) Operating System Microsoft Windows Vista Microsoft Windows 7 Microsoft Windows 8 Software Adobe Acrobat Reader 9 or higher Microsoft.NET 4.0 or higher Hardware Recoended CPU 2 GHz 52 MB free memory Minimum of 250 MB hard ware disk space USB interface 2.0 or higher CD ROM or DVD drive Additional recoendation: Blue tooth compatible Functionality STIHL injection Units Electronic Component Diagnostics & Recalibration TS 480i, TS 500i STIHL M Tronic Units Electronic Component Diagnostics MS 20 TC, MS 24 C, MS 26C, MS 362 C, MS 44 C, MS 66 C FS 460 C, FS 560 C Motor Management (Fuel Value) Data Retrieval Running Hour Data Retrieval Successful Start Data Retrieval Failure Code Viewing Tachometer Function; Analog, Digital idle range, full range, report function Report Generation with Print Function Traditional Two Stroke Unit Carburetor Adjustment (2008 to present) Traditional Two Stroke Unit Ignition Module Testing (2000 to present) Fully Service Ready & Trained Dealership

91 STIHLDIAGNOSTICSOFTWARE(SDS)Download ) DiskthatisincludedwithMDGpackage a. Thiswillrequireiediateupdating 2) LinkavailableonSTIHLSingleSignOnPage 3) Web Address; User Name & Password User Name: stihl\_stihl_sds_user Password: STIHL_diagnose_download! 89

92 ASSHOWNINMEDIACAT 90

93 Accessories CutterlessSawChainandcorrespondingBars ) ¼Pitch;43Gauge;64drivers; CutterlessChain: BAR: ) 3/8Picco;43Gauge;44drivers;2 bar CutterlessChain: BAR: ).325Pitch;50Gauge(utilize63gaugebar);62drivers;6 bar CutterlessChain: BAR: ).325Pitch;50Gauge(utilize63gaugebar);67drivers; CutterlessChain: BAR: ) 3/8Pitch;50Gauge;66drivers;8 bar CutterlessChain: BAR: ).404Pitch;63Gauge;68drivers; CutterlessChain: BAR:

94 STIHLFuelInjectionUnits(TS500i,TS480i) FunctionsavailableforTS480i&TS500i 92

95 Fuel Injection: TS500i; TS480i SERIAL NUMBER DATE: Dealer Name & Number Customer Name Complaint/Issue DATE OF PURCHASE Application Product Indentification Product Model Serial Number Control Unit Software Version Part Number Function : Operating Data Control Unit Part Number Software Version Part Number Machine Number Verification Operating Hours Counter Successful Starting Attempts Last Contact with Anaylizer Idle Speed Setting Full Throttle Setting Function 2: Fault Memory Failure Codes Injector Control Unit Sensor Fault Codes Cleared? Function 3: Diagnostic Scan Generator Control Unit Control Unit Temp Switch Self Test: Sensor Self Test: Injector Self Test: Ignition Component Failure(s)? Function 4: Calibration (using computer) Function 5: Water Control Function 6: Log Report STIHL ENGINE CHECK Results Found

96 Fuel Injection: TS500i; TS480i TS500i SERIAL NUMBER DATE: 2/3/204 Dealer Name & Number Bryan Equipment Sales, Inc Customer Name Thor Demolition Complaint/Issue Hard to start when hot DATE OF PURCHASE 5//204 Application Demolition of buildings SB80 Wheel Product Indentification Product Model TS500i Serial Number Control Unit Software Version Part Number C Function : Operating Data Control Unit Part Number same as above Software Version Part Number same as above Machine Number Verification Have to hunt to find Operating Hours Counter Serial Number Update? Successful Starting Attempts 59:4:20 Last Contact with Anaylizer 628 Idle Speed Setting /29/204 Full Throttle Setting Function 2: Fault Memory Failure Codes Injector Current fault counter Last Fault Memory Entry 5:45:04 Control Unit Code 082; Reference value exceeded; check Sensor Fault Codes Cleared? Function 3: Diagnostic Scan Generator Control Unit Control Unit Temp Switch Self Test: Sensor Self Test: Injector Self Test: Ignition Component Failure(s)? Function 4: Calibration (using computer) Function 5: Water Control Function 6: Log Report STIHL ENGINE CHECK Current fault code counter 5 Last fault Memory Entry 30:08:09 Code 098; Upper threshold exceeded, check Yes check OK check OK 75.2 degree F check OK 978 mbar, 73 degree F check OK check OK none Yes check OK Results Found

97

98

99

100

101 STIHLMTronicUnits(FS/MS) FS460C,FS560C,MS20TC,MS24C,MS26C,MS362C,MS44C,MS66C FunctionsavailableforMTronicMS&FSunits 99

102 ModelNumber:MS/FSMTronic SerialNumber DateofEvaluation DealerName DealerNumber CustomerName Complaint/Issue DateofPurchase Application ProductIdentification Function:OperatingData Function2:SDSDiagnostics Solenoid ConrtolUnit Switch TestRun MaxSpeed FuelMixCorrection IdleSpeedControl Function3:Calibration? Function4:Tachometer Function5:LogtoReport STIHLENGINECHECK ProductModel SerialNumber ControlunitPN SoftwarePN #ofhours #ofstarts MotorManagement Identification TempSensor Off Start Run Off Flywheel Start WarmUp Ignition Resultsfound Idle WOT Voltage Spark Timing 00

103 Model Number: MS/FS M Tronic Serial Number Date of Evaluation Dealer Name Dealer Number Customer Name Complaint/ Issue Date of Purchase Application Product Identification Function : Operating Data Function 2: SDS Diagnostics Solenoid Conrtol Unit Switch Test Run Max Speed Fuel Mix Correction Idle Speed Control Function 3: Calibration? Function 4: Tachometer Function 5: Log to Report STIHL ENGINE CHECK MS 26 C 2/3/204 Bryan Equipment Sales, Inc X Bunyan Tree Service in for tune up /9/204 Clear Utility right of way Product Model Serial Number Control unit PN Software PN # of Hours # of Starts 58:06:3 843 Motor Management Idle 50 WOT 68 check OK Identification Temp Sensor 3,500 check OK check OK Off Start Run Off Results found MS26C Data Not Available A degree F Check OK Check OK Check OK Check OK Flywheel Start Warm Up Ignition Check OK Check OK Check OK Voltage Check OK Spark Check OK Timing Check OK

104

105

106

107

108

109 OtherSTIHLProducts 07

110 OtherSTIHLProducts FunctionsavailablewhenusingSerialNumberIdentification SerialNumberIdentificationforProductSelection 08

111 OtherSTIHLProducts Functionsavailablewhensimplychoosing OtherSTIHLProduct ProductSelection:doubleclickon:OtherSTIHLProducts 09

112 OtherSTIHLProducts :Diagnostics 0

113

114

115

116

117 OtherSTIHLProducts :Tachometer 5

118 OtherSTIHLProducts :Tachometer 6

119 7

120 OtherSTIHLProducts :BasicSettings 8

121 OtherSTIHLProducts :BasicSettings 9

122 OtherSTIHLProducts :BasicSettings 20

123 STIH) Technical Information STIHL MDG Engine Analyzer Series 590 Contents. STIHL MDG 2. Technical Description 3. Selecting Power Tool 4. Functions and Symbols 5. Preparing Power Tool and Engine Analyzer 6. STIHL ADG 7. Chain Without Cutters. STIHL MDG The STIHL MDG engine analyzer and STIHL diagnostic software have been designed for analyzing specific parts, troubleshooting and performing adjustments. A computer is required to use the STIHL MDG engine analyzer and the diagnostic software supplied with it, see 2.System Requirements. 590TI000 KN The STIHL MDG engine analyzer is used to test ignition modules and control units (STIHL M-Tronic TM ) and connected electrical components quickly and reliably. The STIHL MDG enables the right action to be taken at the right time. All other diagnostic and repair procedures, e.g. testing engine for leaks or looking for faults in fuel system, remain unchanged. It is possible to generate a report after every test. The report lists the individual steps and results of the test run. The report may be printed out and saved. In addition, dealer and customer data, serial number, company logo and the name of the service technician can be included in the report. The STIHL MDG can be used to test STIHL power tools manufactured from 2000 up to the present day.

124 Page 2 Technical Information Technical Description TI00 KN Bluetooth wireless technology is used to transmit information between the STIHL engine analyzer () and the computer (2). A free USB port for the bluetooth USB stick (3) or an internal bluetooth function is required for this purpose. The power supply unit (4) provides the STIHL MDG with power. The STIHL MDG is connected between the spark plug boot (5) and spark plug (6) to test STIHL power tools. Power tools with STIHL M-Tronic TM are connected to the diagnostic socket (8) with the "STIHL M-Tronic TM " test cable (7). 2. System Requirements STIHL diagnostic software may only be installed on a computer that meets the system requirements. Administrator rights are required for installation under Microsoft Windows contact the system administrator if necessary. Operating System Microsoft Windows XP with Service Pack 3 (SP3) or Microsoft Windows Vista or Microsoft Windows 7 Software Requirements Microsoft.NET 3.5 or higher Adobe Acrobat Reader 9 or higher Hardware Requirements Minimum Requirements CPU GHz 256 MB free memory Minimum of 00 MB hard disk space SVGA monitor (minimum resolution 024 x 768) USB interface. or higher CD-ROM or DVD drive

125 Technical Information Page 3 Recoended Requirements CPU GHz 52 MB free memory Minimum of 00 MB hard disk space SVGA monitor (minimum resolution 024 x 768) USB interface. or higher CD-ROM or DVD drive 2.2 Installation of STIHL Diagnostic Software Check system requirements before installation. It is essential to observe the sequence of the steps described. Only then will the STIHL diagnostic software be properly installed in the computer. Do not connect the analyzer (MDG, ADG ) to the computer until installation of the STIHL diagnostic software is completed Installation Place CD-ROM in computer's CD-ROM or DVD drive Automatic Start The automatic start works only if the computer supports automatic starting of a program from a CD- ROM (AUTORUN). Then follow the installation steps of the diagnostic software. If the setup program is not started automatically, start it manually Manual Start Open My Computer and select CD-ROM or DVD- ROM drive. Start installation by double click on "Setup.exe". Then follow the installation steps of the diagnostic software. 2.3 Updating STIHL Diagnostic Software The introduction of new power tools and additional diagnostic functions necessitate a software update. The update can be performed as described below Direct Update via Internet Computer with diagnostic software has internet access: In the menu bar, click on the question mark "?" select "Check for updates... ". The diagnostic software checks whether an update is available. If yes, the update is performed automatically Indirect Update (without Internet) Computer with diagnostic software has no internet access: The data for updating the diagnostic software is supplied by the sales company. 2.4 STIHL MDG Instruction Manual In the menu bar, click on the question mark "?" select "Instruction manual". The instruction manual is opened. 3. Selecting Power Tool The power tool must be selected before starting the individual diagnostic functions and steps. Power tools with STIHL M-Tronic TM engine management are listed separately and must be selected, e.g. MS 44 C-M. Select "Other STIHL Products" for basic diagnosis of STIHL power tools manufactured from 2000 up to the present day.

126 Page 4 Technical Information Functions and Symbols The individual functions and test steps are identified by the following symbols. The "operating data" and "calibration" functions are only available for power tools with STIHL M-Tronic TM. 3 Diagnosis Basic diagnosis STIHL M-Tronic TM engine management 2 Tachometer 3 Operating data (only for STIHL M-Tronic TM engine management) 4 Calibration (only for STIHL M-Tronic TM engine management) 4. Diagnosis The STIHL MDG enables the right action to be taken at the right time. 4.. Basic Diagnosis Ignition modules and components of STIHL power tools manufactured from 2000 can be tested, simply, reliably and quickly with the STIHL MDG. The following points are tested during the test run: Ignition voltage Ignition spark Spark advance Short circuit TI002 KN 4..2 STIHL M-Tronic TM Engine Management Specific parts diagnosis and troubleshooting for M- Tronic engine management. Solenoid valve is tested electrically Operating data are read out control unit and analyzer exchange information, e.g. part number of control unit. Positions of Master Control lever / slide control are tested positions Stop 0, Start } and Run F must be selected for this purpose. The following points are tested during the test run: Ignition voltage Ignition spark Spark advance (non suppressed spark plug) Short circuit Ignition timing Mixture control Idle control Maximum engine speed 4.2 Tachometer Tachometer with slave pointer and short-term memory for momentary maximum engine speed. Slave pointer and short-term memory simplify carburetor adjustment. 4.3 Operating Data Control unit and analyzer exchange information. The part numbers of the control unit and the software version are displayed. 4.4 Calibration If the control unit or carburetor are replaced in the service shop, the STIHL M-Tronic TM has to be re-calibrated. The control unit is adjusted to match the carburetor during the run in the Start position }. An iediate shutdown is necessary to store the information.

127 Technical Information Page 5 5. Preparing Power Tool and Engine Analyzer Country-specific safety regulations and the safety precautions in the instruction manuals must be observed when operating the power tool and engine analyzer. The engine analyzer may be operated only if it is in good working order. Use the engine analyzer only for testing STIHL power tools made from 2000 to present day. Visual inspection check exterior of power tool for damage Check for leaks do not start the engine if there is fuel leakage Before starting the test, exclude any risk of injury from attachment on power tool being tested risk of accident. Position power tool correctly, mount protective devices or accessories (e.g. chain without cutters) Use only spark plugs approved by STIHL Connect engine analyzer between the spark plug and spark plug boot Run chainsaws with one-piece shrouds only with the special cover mounted in position there is otherwise a risk of injury from the fanwheel and a risk of engine damage due to overheating. 590TI004 KN Mount special cover and cutterless chain to chainsaws on which the clutch drum or spur sprocket is exposed after connecting the engine analyzer. 590TI003 KN 590TI005 KN Contacts must be firmly seated grounding clamps must locate properly on spark plug hexagon Chainsaws on which the air filter cannot be held in place by the carburetor box cover after connecting the engine analyzer: Secure air filter with nut

128 Page 6 Technical Information STIHL ADG 590TI007 KN 7. Chain Without Cutters Chains without cutters are available as special accessories for service shops. They must be combined with guide bars of the appropriate length. Chains without cutters can also be combined with guide bars with larger grove widths, e.g..3 drive link gauge may be used in guide bars with a groove width of.5 or.6. Chains without cutters should be used for diagnostic work and adjustments as well as demonstrations. STIHL diagnostic software enables the ADG battery analyzer to be connected to the computer. The connection to the computer is made with an USB cable. The USB cable is not included with the unit. Use a standard coercial USB cable with Type A and B USB plugs. The familiar diagnosis procedures can be performed with computer assistance and subsequent diagnostic report. Do not connect the ADG to the computer until installation of the STIHL diagnostic software is completed. For notes on installation see STIHL MDG instruction manual chain without cutters, /4" P; chain without cutters, 3/8" P; chain without cutters,.325"; chain without cutters, 3/8"; chain without cutters,.404";.6 590TI006 KN ANDREAS STIHL AG & Co. KG, 20 Technical Documentation D/MTK-bl

129 STIHL MDG { Instruction Manual Manual de instrucciones WARNING Read Instruction Manual thoroughly before use and follow all safety precautions improper use can cause serious or fatal injury. ADVERTENCIA Antes de usar la máquina lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones el uso incorrecto puede causar lesiones graves o mortales. 27

130 Contents Guide to Using this Manual 2 Safety Precautions and Working Techniques 2 Diagnostic software 5 Installing Diagnostic Software 5 Connecting Analyzer Device to Power Supply 6 Connecting Analyzer Device to Computer 7 Updating Diagnostic Software 8 Using the Unit 8 Storing the Analyzer Device 0 Main Parts Specifications 2 Disposal 3 { MDG English This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems. ANDREAS STIHL AG & Co. KG, A. VA.F _008_GB Printed on chlorine-free paper Printing inks contain vegetable oils, paper can be recycled. Original Instruction Manual 28

131 English Guide to Using this Manual WARNING Safety Precautions and Working Techniques Pictograms All the pictograms attached to or embossed on the device are shown and explained in this manual. Symbols in Text Many operating and safety instructions are supported by illustrations. The individual steps or procedures described in the manual may be marked in different ways: N A bullet marks a step or procedure. A description of a step or procedure that refers directly to an illustration may contain item numbers that appear in the illustration. Example: N Loosen the screw (). N Lever (2)... In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below: Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury. NOTICE Indicates a risk of property damage, including damage to the machine or its individual components. Engineering Improvements STIHL s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your device differ from those described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance. Special safety precautions must be observed when working with engine analyzers devices because they are powered by electricity. It is important you read and understand the instruction manual before first use and keep the manual in a safe place for future reference. In addition always read and observe the instructions in the manual of the power tool to be tested. During operation, follow the safety instructions in the STIHL diagnostic software. Non-observance of the safety precautions may result in serious or even fatal injury. Observe all applicable local safety regulations, standards and ordinances. DANGER Indicates an iinent risk of severe or fatal injury. WARNING Minors should never be allowed to use an engine analyzer device. The user is responsible for avoiding injury to third parties or damage to their property. 2 MDG 29

132 WARNING Do not lend or rent your engine analyzer device without the instruction manual. Be sure that anyone using it understands the information contained in this manual. Persons with pacemakers: An electromagnetic field of a very low intensity is produced in combination with the power tool being tested. This field may interfere with some pacemakers. STIHL recoends that persons with pacemakers consult their physician and the pacemaker manufacturer before use, to reduce any health risk. The STIHL MDG engine analyzer device can be used in conjunction with STIHL Diagnostic Software to test ignition modules and M-Tronic control modules and associated electrical components. Use the engine analyzer device only for testing STIHL power tools made in 2000 and later. The engine analyzer device should not be used for any other purpose because of the increased risk of accidents and damage to the device. Never attempt to modify your engine analyzer device in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized power supply units, adapters, cables, etc. WARNING Depending on the test involved, the engine of the power tool being tested must be turned to the "ON" position and MDG may need to be started and revved under normal load. Revving will cause the saw chain or other attachment to move. Before starting the test, always take precautions to eliminate the risk of accidents and injury from contact with the power tool's attachment. On chainsaws and pole pruners: For any tests involving starting the machine, never use regular chain equipped with cutters. Replace saw chain with a cutterless chain (special accessory). WARNING To reduce the risk of injury from contact with the rotating fanwheel and engine damage due to overheating, mount the special testing cover and cutterless chain (special accessory) on chainsaws with one-piece shroud. English WARNING To reduce the risk of injury from contact with the exposed clutch drum or spur sprocket after connecting the engine analyzer device, mount the special sprocket cover and cutterless chain (special accessory). WARNING To reduce the risk of engine damage, secure air filter with nut ( ) on chainsaws on which the clutch drum or spur sprocket is exposed after connecting the engine analyzer device. WARNING To reduce the risk of injury, no other person may stand in the area of the power tool's engine during the test. Do not operate with non-suppressed spark plugs, since they can detrimentally affect results. During testing, electromagnetic interference may be emitted which is above standard limits. Only test machines listed in the STIHL diagnostic software. Always observe the safety precautions in the software BA007 KN 590BA008 KN 30

133 English WARNING To reduce the risk of personal injury, do not operate the engine analyzer device if it is damaged or not properly assembled. WARNING To reduce the risk of electric shock or short circuit, never use an analyzer device with a damaged housing, high voltage cables (incl. spark plug boot) or power supply cord. Operate the engine analyzer device only with the power supply unit provided (extra-low voltage) and connect it only to the mains voltage and frequency specified on the power supply unit's rating plate. Connect the power supply unit only to an easily accessible wall outlet. Never open the engine analyzer device, there are no serviceable parts. Only use original STIHL engine analyzer devices. Protect from dampness. Use and store only indoors in dry rooms. Operate at ambient temperatures between + 5 C and + 40 C. 4 Never bridge the contacts of the STIHL MDG engine analyzer device with metallic objects (e.g. nails, coins, jewelry) short circuit. That could damage the engine analyzer device. WARNING Do not operate in a hazardous location, i.e. in a location where there are combustible liquids (fumes), vapors or dusts. The engine analyzer device may produce sparks, which may ignite the dust or vapors risk of explosion. In the event of smoke or fire, iediately switch off the power tool being tested and disconnect the power supply unit. WARNING Regularly check the power supply cords to the engine analyzer device for damage. If the cords are damaged, iediately shut off the machine being tested and disconnect the power supply unit risk of electrocution. Never jerk the power cord to disconnect the power supply unit from the wall outlet. To unplug, grasp the power supply unit, not the cord. Do not use the power cord for any other purpose, e.g. for carrying or hanging up the engine analyzer device. Check the power cord and power supply unit for damage before each use. Never use damaged cords or connectors. To reduce the risk of stumbling over the cord, position and mark the power supply cord so that it cannot be damaged or endanger others. Reduce the risk of electric shock: Always connect the power supply unit to a properly installed wall outlet. Insulation of cords and connectors must be in good condition. After completing test with engine analyzer device, disconnect the power supply unit. Store the engine analyzer device and power supply unit out of the reach of children. MDG 3

134 Diagnostic software Installing Diagnostic Software STIHL diagnostic software may be used only in conjunction with STIHL analyzers. System Requirements STIHL diagnostic software may only be installed on a computer that meets the system requirements. Administrator rights are required for installation under Microsoft Windows contact the system administrator if necessary. Operating System Microsoft Windows Vista or Microsoft Windows 7 or Microsoft Windows 8 Software Requirements Microsoft.NET 4.0 or higher Adobe Acrobat Reader 9 or higher Hardware Requirements CPU 2 GHz 52 MB free memory a minimum of 250 MB hard disk space Resolution SVGA monitor (minimum resolution 280 x 024) USB interface 2.0 or higher CD-ROM or DVD drive Sequence It is essential to observe the sequence of the steps described. Only then will the STIHL diagnostic software be properly installed on the computer and the analyzer connected to the computer. Check system requirements see "Diagnostic Software". 2 Place CD-ROM in the computer's CD-ROM or DVD drive and start the setup program see "Installation of STIHL Diagnostic Software". 3 Connect analyzer to power supply see "Connecting Analyzer to Power Supply". 4 Plug in and connect the Bluetooth USB stick see "Connecting Analyzer to Computer". 5 Start STIHL diagnostic software see "Connecting Analyzer to Computer". Installation of STIHL Diagnostic Software Place CD-ROM in computer's CD-ROM or DVD drive. Automatic Start The automatic start works only if the computer supports automatic starting of a program from a CD-ROM (AUTORUN). If the setup program is not started automatically, start it manually. MDG English Manual Start Open My Computer and select CD-ROM or DVD-ROM drive. Start installation by double click on "SDSSetup.exe". Installation via Internet The diagnostic software can also be downloaded Login data User name: stihl\_stihl_sds_user Password: STIHL_diagnose_download! 5 32

135 English Connecting Analyzer Device to Power Supply Connecting to a wall outlet Mains voltage and the operating voltage of the power supply unit must be the same. 2 N Select mains plug adapter that suits wall outlet. N Slide the adapter into the power supply unit's slot () the adapter must snap into position. To remove the adapter: N Depress the latch (2) and pull out the adapter. N Connect cord () to engine analyzer devices's socket and the power supply unit's receptacle (2) note coding of connections. N Screw the connections together. 6 N Insert the power supply unit in a wall outlet. Connecting to STIHL AAD B 2 N Connect cord () to engine analyzer devices's socket (B) and the receptacle (2) of the STIHL AAD note coding of connections. Self test A self test runs when the engine analyzer device is connected to the power supply. During this process the light emitting diode () on the engine analyzer device glows green, then yellow, then red and then continuously green end of self test. Light emitting diode () glows continuously red: internal problem replace analyzer device. Light emitting diode (2) flashes white: Analyzer ready for operation no connection to computer check connection. MDG 590BA00 KN 590BA03 KN 2 590BA003 KN A B 0/ 33

136 Connecting Analyzer Device to Computer Bluetooth connection Bluetooth wireless technology is used to transmit information between the engine analyzer and the computer. A free USB port on the computer is required for the Bluetooth USB stick supplied with the analyzer. LEDs, Colors, Meanings 2 A LED () Meaning Glows green, then Self test completed yellow, then red and then continuously green: Glows continuously green: Glows continuously red: Ready for operation Internal fault replace analyzer MDG Plugging In and Connecting Bluetooth USB Stick Plugging in and connecting automatically The Bluetooth USB stick is detected and connected automatically. N Plug Bluetooth USB stick into a free USB port go to "Connecting Engine Analyzer to Computer". Connecting Engine Analyzer to Computer Connect the engine analyzer to the computer only after installing the STIHL diagnostic software and the Bluetooth USB stick. N Start STIHL diagnostic software. The status bar shows N click once on "MDG " graphic status bar shows: English If two or more engine analyzers (MDG ) are available, they are shown in a dialog window with their serial numbers. Select the required MDG. Screen changes to "Initializing" view. Light emitting diode above socket (2) glows: Continuous blue ready for operation connected to computer via Bluetooth Flashes blue data transfer N Now follow the operating instructons for the STIHL diagnostic software observe safety precautions in STIHL diagnostic software during operation. The STIHL diagnostic software cannot recognize the engine analyzer if the connection is not correct. If the engine analyzer is not recognized: N Check that light emitting diode () glows green and light emitting diode (2) glows continuously blue. Light emitting diode () glows continuously red: Internal fault replace analyzer. Light emitting diode (2) flashes white: No connection to computer check connection BA003 KN B 0/ LED (2) Meaning Flashes white: Ready for operation no connection to Glows continuously blue: computer Ready for operation connected to computer via Bluetooth Flashes blue: Data transfer in Glows continuously red: progress Bluetooth connection faulty Searching for MDG MDG found MDG connected 2 590BA003 KN A B 0/ 34

137 English If no connection between engine analyzer and computer has been established up to this point, continue with "Plugging in and connecting USB stick manually". Manual connection is necessary only if automatc connection fails. Plugging in and connecting bluetooth USB stick manually N Plug Bluetooth USB stick into a free USB port. N Open Control Panel and select Bluetooth devices. N In the list, click on add device this starts the assistant for adding bluetooth devices. N Check the box "Device is installed and can be detected" click "Next". N Search for Bluetooth devices begins select STIHL MDG and click "Next". N Select "Use main code from documentation" enter main code STIHL (in capital letters) and click "Next" connection is made. N Press "Finish" to exit assistant. N Exit Bluetooth devices with "OK". Interference Program flow may be interrupted by electromagnetic interference. In such a case, close the application and remove the Bluetooth USB stick. Re-connect the Bluetooth USB stick and re-start the application. 8 Updating Diagnostic Software The introduction of new power tools and additions to diagnostic functions necessitate a software update. The update can be performed as described below. Direct update via internet Computer with diagnostic software has access to internet: In the menu, click on button "Check for updates... ". The diagnostic software checks whether an update is available. If yes, the update is performed automatically. Indirect update (without internet access) Computer with diagnostic software does not have access to internet: Data for updating the diagnostic software is supplied by the subsidiary. Using the Unit STIHL Diagnostic Software and STIHL analyzer devices are designed for analyzing specific components, troubleshooting and making adjustments. Engine Analyzer Device MDG The safety precautions and instructions in the instruction manuals must be observed when the power tool and engine analyzer device are started. To reduce the risk of personal injury, do not operate the engine analyzer device if it is damaged or not properly assembled. Use the engine analyzer device only for testing STIHL power tools made in 2000 and later. Visual inspection check power tool for external damage. Look for leaks if there is fuel leakage, do not start the engine. Before starting the test, always take precautions to eliminate the risk of accidents and injury from contact with the power tool's attachment. Position power tool accordingly and mount protective special accessories (e.g. cutterless chain) as directed above. Use only spark plugs of the type recoended by STIHL. Connect the engine analyzer device between the spark plug and spark plug boot. MDG 35

138 . 2. Make sure the contacts are firmly seated grounding clips must engage spark plug's hexagon. Pull off the boot turn slightly counterclockwise and remove. On chainsaws with one-piece shroud, mount the special testing cover and cutterless chain (special accessory) to reduce the risk of injury from contact with the rotating fanwheel and engine damage due to overheating. Clip the cover to the front handle cover must be located against outside of fan housing. MDG On chainsaws on which the clutch drum or spur sprocket is exposed after connecting the engine analyzer device, mount the special sprocket cover and cutterless chain (special accessory) to reduce the risk of injury. On chainsaws on which the air filter cannot be held in place by the carburetor box cover after connecting the engine analyzer device: Secure air filter with nut ( ) to reduce the risk of engine damage. Allways wear personal protective equipment required for the power tool at issue. If the STIHL Diagnostic Software instructs you to do so, fuel, prepare and start the power tool as described in the instruction manual. Never run the engine indoors or in poorly ventilated locations risk of serious or fatal injury from breathing toxic fumes. Carry out adjustments with extreme care because of the increased risk of accidents and injury improper handling can result in burns and other serious injuries. English User entries in the computer are not possible during the test with the engine running the test run is finished by shutting off the engine BA007 KN 590BA00 KN 590BA008 KN 36

139 English Storing the Analyzer Device N Unplug the power supply unit. N Disconnect the diagnostic cable and power cord from the engine analyzer device. N Keep the engine analyzer device, power supply unit, diagnostic cable and power cord in the case supplied and store it in a dry, locked and safe location. N Keep it out of the reach of children and other unauthorized persons and protected from contamination. 0 MDG 37

140 Main Parts 3 MDG English Engine analyzer device 2 Socket A (diagnostic cable) 3 Socket B (power cord, power supply unit) 4 Light emitting diode (LED), mains voltage 5 Light emitting diode (LED), Bluetooth connection 6 High voltage connector 7 High voltage plug 8 Grounding clips 9 Power cord, power supply unit 0 Diagnostic cable M-Tronic Diagnostic cable Injection 2 Power supply unit with countryspecific adapters 3 Bluetooth USB stick # Rating plate 590BA0 KN #

141 English 4 Cover for chainsaws with one-piece shroud 5 Cover for chainsaws on which clutch drum or spur sprocket is exposed after connecting the engine analyzer device. 2 MDG Engine Analyzer Power Supply Unit FCC RF Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. End users must follow the specifice operating instructions for satisfying RF exposure compliance. This transmitter must not be co-located in conjunction with any other antenna or transmitter. You are cautioned that changes or modifications not expressly approved by the part responsible for compliance could void the user s authority to operate the equipment. Operation is subject to the following two conditions: this device may not cause interference this device must accept any interference, including interference that may cause undesired operation of the device MDG 590BA02 KN 4 5 Specifications Input voltage: 24 VDC + / - 5% Input current: max..25 A Mains voltage: V Frequency: Hz Output current: max..25 A Output voltage: 24 VDC + / - 5% Overvoltage category: II Pollution degree: 2 Max. operating altitude: 2000 m Max. relative humidity: 80 % Max. tolerance of mains voltage: + / - 0 % 39

142 40