STIH) Technical Information New cut-off machine STIHL TS 700 Series 4224

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1 STIH) Technical Information New cut-off machine STIHL TS 700 Series 4224 Contents 1. Technical description 2. Technical data 3. Accessories 4. Service accessories 5. Repairs 6. Spare parts englisch / English USA

2 Page 2 Technical Information The STIHL TS 700 is a handy, powerful and universal cut-off machine with mountings for 14 inch (350 mm) wheels. With an engine power of 5.0 kw and a maximum torque of 5.8 Nm, it is ideal for demanding tasks such as operation on the STIHL cut-off machine cart. However, its weight of only 25.6 lbs. (11.6 kg) means that it is also suitable for free-hand use. With its future-oriented technical design, the most important feature of the TS 700 is the new engine with stratified scavenging, which is thus ready to meet future requirements with respect to exhaustgas emissions. A further advantage is the long-life air-filter system with cyclone separation, with which the machine sets new standards for filter operating lifetimes in the sector of cut-off machines. A further innovation is the ergonomically designed loop handle which permits the user to hold the machine in various positions. The effective antivibration system, consisting of springs and rubber buffer elements, reduces the vibration to which the user is subjected. The controls, arranged in easy reach and marked with functional symbols, permit the easy operation of all machine functions. 1. Technical description 1.1 Principle of operation of stratified scavenging During induction, a layer of fuel-free air is superimposed on the fresh fuel-air mixture. This buffer between the fresh mixture in the crankcase and the spent charge in the combustion chamber greatly reduces the amount of fuel lost during the exhaust event. The following figures with the various phases of the principle of operation are only simplified drawings of an engine with reed valves at the top. The functions and sequences of the engine in the STIHL TS 700 are identical to these, but the reed valves in this engine are at the bottom of the cylinder, which means the fresh-air path is also at the bottom, and not at the top as shown in the drawings.

3 Technical Information Page Compression and induction. The additional reed valves in the transfer ports of the cylinders superimpose a layer of fuel-free air on top of the fresh fuel-air mixture Combustion 380TI005 KN 380TI004 KN. The pressure in the crankcase rises and the reed valves in the transfer ports close.

4 Page 4 Technical Information Scavenging the cylinder (inlet side). The layer of fuel-free air enters the cylinder first Scavenging the cylinder (outlet side) 380TI007 KN 380TI006 KN. The gases lost during scavenging consists mainly of fuel-free air.

5 Technical Information Page Induction and compression 380TI008 KN. The reed valves in the transfer ports of the cylinder open again Carburetor This carburetor has separate paths for clean air and for the fuel-air mixture and each path has its own throttle valve. The throttle valve for the clean-air path is actuated from the throttle valve of the fuel-air path via a connecting link. This link has an elongated hole, so that the throttle valve in the clean-air path opens later.. Idling (1) both throttle valves are closed.. Starting (2) the mixture throttle valve is slightly open, the clean-air throttle valve is still closed.. Full throttle (3) both throttle valves are fully open.

6 Page 6 Technical Information Long-life air-filter system with cyclone separator The cyclone separator removes part of the dirt from the incoming air, which means that less dirt reaches the following filter elements of the long-life air-filter system. The air is thus filtered more efficiently and the operating lifetime of the filter is extremely long. In the drawing above, the dirty air is drawn in through the cyclone separator. Here, the air is deliberately swirled, and the resulting centrifugal force causes the larger and heavier particles of dirt to move outwards, and they leave the unit via a separate passage (not shown). The pre-cleaned air (four white arrows) then passes into the air-filter system and from there into the carburetor. 1.3 Choke settings when starting. With a cold engine, set to j T. With a warm engine, set to e (also applies if the engine has been running but is still cold or if a hot engine has been stopped for less than five minutes). With a hot engine (if a hot engine has been stopped for more than five minutes), set to o

7 Technical Information Page 7 2. Technical data 2.1 Engine Power unit Single-cylinder two-stroke engine Displacement: 98.5 cm 3 (6.01 cu. in.) Bore: 56 mm (2.205 in.) Stroke: 40 mm (1.575 in.) Power to ISO 7293: 5.0 kw (6.71 bhp) at n = 9,000 rpm Speeds: see section Starter: two-pawl system Starter rope: 4.5 mm diameter (ElastoStart) Clutch: clutch engages at: 3,200 rpm Fuel system All-position diaphragm carburetor with limiter cap on the H screw and integral fuel pump; additional manual purge primer Main setting screw H (basic setting, without limiter cap) Main setting screw H (basic setting, with limiter cap) Idling setting screw L (standard setting) Idling stop screw LA Idling speed Cut-off speed without tool (electronic speed governor) 1 1/2 turns open Turn care fully counterclockwise against the stop, not more than 3/4 turn 1 turn open As necessary; the wheel may not rotate at the idling speed 2,200 rpm 9,600 to 10,000 rpm Fuel-tank capacity: 1.2 liter (40.6 oz.) Fuel mixture: Commercial mid-grade gasoline (unleaded) and two-stroke engine oil Mixture ratio: 1:50 with STIHL two-stroke engine oil 1: Ignition system Ignition module: Spark plug (suppressed): with integrated electronic speed governor Bosch WSR 6F or NGK BPMR 7 A

8 Page 8 Technical Information Weight Without wheel, with empty tank, without water connection 25.6 lbs. (11.6 kg) 2.3 Tool drive/cutting wheels Ribbed V-belt 14.2 mm x 924 mm (0.559 in. x in.) Transmission ratio 1.97 to 1 Cutting wheels Ø 14 in. (350 mm) 3. Accessories 3.1 General Part name Part No. Use ElastoStart Starter (handle with rope) Cutquik cart FW Guided cutting on flat surfaces Pressurized water tank For dust binding

9 Technical Information Page 9 4. Service accessories 4.1 Special tools The following new special tools are required. The new special tools can be mounted on a free area of the special-tool panels. The supplementary sleeve for service tool 12 replaces the existing sleeve. The existing tools to be used for repairs are listed in the Repair Instructions for the TS 700. Part name Part No. Use Holder* 1 Flange Sealing the cylinder outlet 3 2 Press sleeve Fitting the rotary shaft seal (clutch side) 16 3 Press sleeve Fitting the rotary shaft seal (ignition side) 16 4 Insert T Reed/support plate on cylinder 12 5 Flange Leak test 3 6 Sleeve Fitting hookless snap rings in piston - (supplement to service tool 12)) 7 Press arbor Installing and removing the grooved ball bearing 15 (belt pulley 8 Insert SW 13, long Installing and removing the decompression valve 16 * Holders for special tool panel: 3 = , 12 = , 15 = , 16 =

10 Page 10 Technical Information Reworking note for disc in ZS set of service tools The sets of service tools delivered from the factory will in future include the modified disc and will already have four additional 5.5 mm (7/32") holes for use with the TS 700. Existing discs without these holes can be reworked with the aid of the full-scale template shown below. To mark the positions of the new holes, make a copy of the template and place it on the disc. For identification of the holes, stamp the number 19 on the top surface alongside each new hole. Stamp a new marking notch an the number 19 on the edge of the disc. 4.2 Aids Part name Part No. Use Set of carburetor parts Carburetor TILLOTSON HS 314 A Set of gaskets Engine

11 Technical Information Page Repairs When the machine is put into service, all national safety regulations and the safety notes in the Instructions for Use must be observed. 5.1 Tightening torques The tightening torques are shown in the Repair Instructions for the STIHL TS Repair note Repair Instructions are available for the servicing and repair of the STIHL TS 700. The illustrated manual "Failure Analysis" is available for determining the possible causes of damage to the machine. 5.3 Repair times The repair times shown on the right are based on repairs by trained personnel working in a fully equipped service workshop. The repair times are specified in hours (0.1=6 minutes). The repair-time table for the TS 700 can be added as a supplement to the STIHL Timetable for Repair Work Manual. 6. Spare parts A separate parts list is available for the new machine. The machine has been added to Edition 03/2004 of the STIHL Service Communication System. Co Type of Repair TS 700 de 1 Crankcase, Crankshaft, 2.8 Crankshaft Bearings, Crankcase Gasket/Sealing 2 3 Handlebar/Handle Frame, Buffers Crankshaft Seals 1.2 (Includes pressure & vacuum testing) 5 Cylinder and/or Piston Ignition Module Fuel Hose Wheel Guard Repair/Rebuild Carburetor Replace Carburetor, Carburetor 0.5 Jet (If tried to repair use code 9) 11 Arbor Housing, Connecting Arm 0.4 Casting 12 Recoil Starter Clutch Drive Belt Pulley, Clutch Drum Muffler Air Filter, Filter Cover, Tank Cap, 0.4 Fuel Filter, Spark Plug, Attachment, Miscellaneous Minor Repairs 17 Stop Switch Fuel Tank Replace Arbor Shaft, Arbor 0.3 Bearings 20 All Other Repairs No Labor Andreas Stihl AG & Co. KG Technical Documentation Waiblingen D1/MTK-sc

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