Technology Information. Aquamediates
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- Sheena Dalton
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1 Technology Information Aquamediates
2
3 The story behind the modular raw material concept Perfectly matched raw materials The existing configuration raw material supplier coatings formulator faces a situation where balancing of technical performance, innovation of products and economic efficiency turns out to be increasingly difficult. Current coating formulations are containing numerous different raw materials that exhibit a multitude of chemical as well as physical interactions. Synergistic as well as antagonistic interactions affect manufacture, application as well as the final performance of the corresponding coating. New level of product performance Only a detailed knowledge of the chemical design of raw materials allows for precise control of physical as well as chemical interactions. As a matter of fact, this opens the door for substantial performance increase of formulations and coatings. Outstanding batch to batch consistency A combined expertise of the members of our raw material network enables the development of modular, semi finished goods with harmonized chemical design delivering outstanding performances. Therefore a joined development between coatings formulators and our modular raw material network not only leads to more efficient and shortened development cycles but opens up the opportunity to excellent performing coatings with consistent outstanding quality. Quick & simple manufacturing All "easy to process" modular recipes are aligned to an optimum interaction of different chemistries in order to receive the best performance possible. The perfect match of all raw material modules allows an extremely simple and quick manufacturing practice. Better working environment The use of modular raw materials not only leads to a reduction in production costs and stockkeeping of singular raw materials but also helps to reduce waste and dust generation in production and improves working conditions in production without extra investments in safety equipment. In this context the modular raw material network has jointly developed a couple of high performance modular recipes for various applications. page 3 of 16
4 The following easy to process formulations have been developed by the network using modular raw material technology: Formulation examples using modular raw materials (= Aquamediates ) Interior Wall Paint Façade Paint Multi-purpose emulsion paint High performance - direct to metal paint page 4 of 16
5 Formulation Proposal Interiour wall paint Raw Material Basic Standard Premium ALBERDINGK Aquamediate BYK OPTIFLO-H 600 VF KRONOS Aquamediate KRONOS Aquamediate KRONOS Aquamediate HEC-solution (3% in water) Water (deion.) Total The above mentioned KRONOS Aquamediate 82xx are also available in powder form as ALPHA CALCIT Powdermediate 22xx. Test Features Feature According to Basic Standard Premium Wet abrasion DIN EN Class 3 Class 2 Class 1 Hiding power DIN EN Class 2 with 6m²/L Class 2 with 10m²/L Class 1 with 5m²/L Gloss (85 ) DIN EN < 5 < 5 < 5 page 5 of 16
6 Formulation Proposal Façade paint Raw Material Standard Premium ALBERDINGK Aquamediate BYK OPTIFLO-M 2600 VF KRONOS Aquamediate KRONOS Aquamediate HEC-solution (3% in water) Total The above mentioned KRONOS Aquamediate 82xx are also available in powder form as ALPHA CALCIT Powdermediate 22xx. Test Features Feature According to Standard Premium Water permeability DIN EN Class w1 > 0,5kg/(m²* h) Class w3 < 0,1kg/(m²* h) Water vapour permeability DIN EN Class 1 < 0,14m Class 2 0,14m < 1,4m page 6 of 16
7 Outdoor weathering results after approx. 5 years: (comparable Facade Paint formulation, tested acc. to DIN EN ISO 2810 in Krefeld) page 7 of 16
8 gloss Formulation Proposal Multi-purpose emulsion paint Raw Material Amount ALBERDINGK Aquamediate KRONOS Aquamediate BYK OPTIFLO-T Total Test Features (Optional Addition: ALPHA CALCIT Aquamediate 2106 as matting agent:) Multi-purpose emulsion paint +5% ALPHA CALCIT Aquamediate % ALPHA CALCIT Aquamediate % ALPHA CALCIT Aquamediate 2106 page 8 of 16
9 Chemical resistance* on melamine (1 x 150µm, wet) Multi-purpose emulsion paint Test Chemicals Test Duration Test Results** Ethanol (48%) 1h 4 NH 4 OH (10%) 1min 4 Water (deion.) 16h 3 Coffee (4%) 16h 3 Tea (1%) 16h 4 Cola 1h 5 Red wine 1h 3 5h 4 Fatty acid 5h 4 16h 2 Chemical resistance* on beech-wood (2 x 150µm, wet) Multi-purpose emulsion paint Test Chemicals Test Duration Test Results** Ethanol (48%) 1h 4 NH 4 OH (10%) 1min 5 Water (deion.) 16h 5 Coffee (4%) 16h 3 Tea (1%) 16h 4 Cola 1h 5 Red wine 1h 4 5h 4 Fatty acid 5h 4 16h 2 **5 = best, 0 = worst *tested according to EN the fatty acid test simulates the resistance of the film to human hand fat or hand lotions page 9 of 16
10 Formulation Proposal High performance direct to metal paint Raw Material Amount ALBERDINGK Aquamediate KRONOS Aquamediate BYK OPTIFLO-T Total Test Features Feature Test Conditions Test Results Adhesion to metal Cross hatch cut Gt 0 Gloss (20 / 60 / 85 ) 150µm wet film on Gardobond OC panel 51 / 78 / 91 In order to obtain a higher PVC-level, we recommend to add max. 10% ALPHA CALCIT Aquamediate 2106: Test Features incl. 10% ALPHA CALCIT Aquamediate 2106: Feature Test Conditions Test Results Adhesion to metal Cross hatch cut Gt 0 Gloss (20 / 60 / 85 ) 150µm wet film on Gardobond OC panel 15 / 46 / 80 page 10 of 16
11 Corrosion Resistance on Q-Panel High performance direct to metal paint after 480h NSST after 260h NSST page 11 of 16
12 Corrosion Resistance on Gardobond Panel High performance direct to metal paint after 480h NSST after 260h NSST page 12 of 16
13 Notes page 13 of 16
14 Notes page 14 of 16
15
16 For further Information and sampling, please contact us via under:
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