LA composite in Clean Sky2 And Planned Complementary Activities in the Czech Republic Petr Průcha

Transcription

1 LA composite in Clean Sky2 And Planned Complementary Activities in the Czech Republic Petr Průcha February 15 th, 2017 Ministry of Industry and Trade, Prague

2 LA composite Complementary Activities in the Czech Republic LA composite participates on two calls for proposal in CS2: 1) Identification: JTI-CS CFP02-FRC Title: Design and Realization of equipped engine compartments for a fast compound rotorcraft Status: Grant Agreement signed, Project acronym: DREAM 2) Identification: JTI-CS CFP04-FRC Title: Full Fairing for Main Rotor Head or the LifeRCraft demonstrator Status: Negotiation, Project acronym: LATTE Both proposals are related to "IADP FAST ROTORCRAFT Key complementary areas: Manufacturing of the metallic components (Fligh safety parts hardware), Materials, Design and manufacturing of the tooling.

3 LA composite Complementary Activities in the Czech Republic IADP Fast Rotorcraft [1] To develop and test two new configurations of rotorcraft bridging the gap between conventional helicopters and utility / commuter fixed wing aircraft: both in speed and range/productivity. The Fast Rotorcraft IADP consists of two concurrent demonstrators, the Tiltrotor demonstrator and the Compound Rotorcraft demonstrator Relation to the CS2 Work Programme FRC Filling the Mobility Gap [1] Information Day dedicated to the 4th Call for Proposal (CfP04), Brussels, June

4 LA composite Complementary Activities in the Czech Republic LifeRCraft - The Compound Rotorcraft [2] IADP Leader: Airbus Helicopters (AH) Unique capabilities: - Hover/Vertical flight: as good as helicopter - Cruise speed exceeding 220 kt (410 km/h) Enabling to meet expectations for door-to-door mobility, environment protection, citizens health & safety: - Shorter time for Rescue & Emergency, Air Taxi - Acoustic footprint & CO2 emission lower than helicopter - Eco-friendly materials, greener life cycle Challenges: - (Weight) Additional components: wing and lateral rotors, Strong engines & power train - (Aerodynamic efficiency) Cruise: low drag, high Lift-to-Drag ratio, Hover/ vertical flight: efficiency & manoeuvrability - (Cost efficiency better than helicopter) Operating cost (per kg payload/km, Recurring cost [2] Clean Sky 2 Joint Technical Proposal General Informatioin Day, 6 February 2014, Warsaw _iadp_frc_lifercraft_airbus_helicopters.pdf

5 LA composite Complementary Activities in the Czech Republic LifeRCraft - The Compound Rotorcraft [2] WP structures Demonstrator X 3 from AH (source: [2] Clean Sky 2 Joint Technical Proposal General Informatioin Day, 6 February 2014, Warsaw _iadp_frc_lifercraft_airbus_helicopters.pdf

6 LA composite Complementary Activities in the Czech Republic LifeRCraft - The Compound Rotorcraft [2], [3] Airbus Helicopters study [3] Emergency Medical Service Full coverage in 1 h [2] [3] Airbus Helicopters study [3]

7 DREAM INTRODUCTION Consortium Key Project Objectives Deliver innovative engine compartment for the flying prototype. Instytut Lotnictwa, Poland Výzkumný a zkušební letecký ústav, a. s. Weight reduction compared to the current design. Cost reduction of the manufacturing processes and materials. Motivation High shape fidelity drag reduction Air travel growth Increase door-to-door mobility Fill the Mobility Gap Clean, efficient, affordable, safe Budget & Duration Total eligible costs: 1,454,806 Euros Foreseen total JU Funding: 1,249,600 Euros Duration: Reduced manufacturing cost 7

8 DREAM INTRODUCTION Upper cowling : Side View (Example) [4] Upper cowling : Front View (Example) [4] Upper cowling : Isometric View (Example) [4] Demonstrator X 3 from AH (source: [4] 2nd Call for Proposals (CFP02): List and full description of Topics, July

9 Technology Landscape in DREAM 9 Detailed design of the parts in CATIA, including drawings, drawing tree, Bill of materials. Design of the parts Airworthiness Flight Readiness Review, Airworthiness and compliance substantiation Flight test campaign support Reworking of the components due to design change requirements. Repairs. Structural analysis for given load cases (ILOT/VZLU). Bird strike simulation (VZLU) Structural analysis, Bird strike simulation (FEM) DREAM Manufacturing of the parts and tools, quality assurance Manufacturing engineering, Manufacturing of the composite parts, manufacturing of the tooling, assembly. Metallic components manufactured in cooperation. NDT, test reports. Screening tests for material selection, material equivalency tests, Bird strike test. Testing Design of the tools General design of the tooling, tool definition and concept (VZLU). Detailed tool design (LAC)

10 LATTE INTRODUCTION Consortium Key Project Objectives Deliver full fairing for a main rotor head of the flying prototype. Instytut Lotnictwa, Poland Výzkumný a zkušební letecký ústav, a. s. Minimize the rotor head drag Weight reduction. Cost reduction of the manufacturing processes and materials. Motivation Air travel growth Increase door-to-door mobility Fill the Mobility Gap Clean, efficient, affordable, safe Development of the innovative partial air sealing between mobile parts of the rotor head. Budget & Duration Total eligible costs: 464,438 Euros Foreseen total JU Funding: 399,544 Euros Duration: Reduced manufacturing cost 10

11 LATTE INTRODUCTION 3D view of the main rotor head fairings [1] Demonstrator X 3 from AH (source: 11

12 Technology Landscape in LATTE 12 Detailed design of the parts in CATIA, including drawings, drawing tree, Bill of materials. Design of the parts Airworthiness Flight Readiness Review, Airworthiness and compliance substantiation Flight test campaign support Reworking of the components due to design change requirements. Repairs. Structural analysis for given load cases (ILOT/VZLU). Structural analysis (FEM) LATTE Manufacturing of the parts and tools, quality assurance Manufacturing engineering, Manufacturing of the composite parts, manufacturing of the tooling, assembly. Metallic components manufactured in cooperation. NDT, test reports. Screening tests for material selection, material equivalency tests, Partial sealing tests Testing Design of the tools General design of the tooling, tool definition and concept (VZLU). Detailed tool design (LAC)

13 LA composite Complementary Activities Programming period: Acronym/Title Brief annotation Total eligible costs (EUR) Planned duration (months) Planned start date (month/year) Complementary activities, which support Clean Sky 2 successful projects, but are not funded from CS2. Opportunity for the Czech entities to be involved at national level. Development of fire protection coating. Heat shielding material (Blankets, foils). Geopolymers application in aerospace industry Complementary activities, which support Clean Sky 2 objectives, but are not funded from CS2. Opportunity for the Czech entities to be involved at national level. Manufacturing of the metallic components (including surface treatment), manufacturing of the subassemblies and details. TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD Design and manufacturing of the assembly fixtures, bonding fixtures. TBD TBD TBD Call for proposals. Opportunity for the Czech entities to be involved in CS2.

14 Thank you for your attention. Petr Prucha Technical Director LA composite, s. r. o. Beranovych Praha, Czech Republic Mobile: