S I INTER PACK (ISO/TS 16949:2009 certified )
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1 Company Profile Presentation 1 S I INTER PACK (ISO/TS 16949:2009 certified ) Trim Cover & Luggage Manufacturing Company
2 Plants Location and address In India 2 UNIT -1 Head & Business Office,35 mile stone,nh-8,gurugram UNIT-XIII S.No.579/1B,Kempatty Road,Kallukondapalli,Near Hosur Ceramic Pvt Ltd, UNIT-III 238,Udyog Vihar,Phase VI,Sector-37 Gurugram, Haryana UNIT-III Survey No: 209/2, Behind Tata Technology Hinjewadi,Pune,Maharashtra UNIT-IV E-48,MIDC,Ambad Nashik, Maharashtra UNIT -V 7,Natraj Industrial Area,Sanand, Gujarat UNIT -VI D1/2,MIDC Industrial Area,Chakan, Pune, Maharashtra UNIT -VII 173-D,Belur Industrial Estate Dharwad,Karnataka UNIT- VIII E-39,Ambad,Nashik, Maharashtra UNIT-IX 374,Pace City,2,Sector,37,Udhyog Vihar,Gurgaon, Haryana. S I AUTO PACK B-6,Industrial Estate,Kicha bye pass Rudrapur,Uttaranchal UNIT-XI 483/2B1,Sengundram Industrial Area,Maraimalai Nagar,Tamilnadu. UNIT-XII 580.Pace City,2,Sector-37,Gurgaon,Haryana
3 Introduction of S I Inter Pack Group 3 Units Date of Inception Product Range Customers Manpowers Unit II Nov Unit III Dec i) Trim Cover for Car ii) Trim Cover for Cinema iii) Arm Rest Assay i) Trim Covers for Car, Bus, Commercial Vehicles i) Krishna Maruti Ltd. ii) IAC iii)mothersun Sumi i) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) MSKH Seating System Pvt. Ltd. iv) CVG Seating (I) Pvt Ltd. Unit IV Mar.2009 i) Trim Covers for SUV Car i) Lear Automotive India Ltd. 180 Unit V Apr.2010 i) Trim Covers for Car i) Johnson Control Automotives Ltd. 85 Unit VI Mar.2011 i) Trim Covers for Car i) Lear Automotive India Pvt Ltd.Chakan 89 ii) IAC, Chakan iii)varroc Unit VII Apr.2011 i) Trims for Bus & Commercial i)johnson Control Automotives Ltd. 60 Vehicle Unit VIII Jul.2011 i) Soft Luggage Mfg. i) VIP Industries Ltd. 100 Unit IX Jun.2013 i) Soft Luggage Mfg. i) VIP Industries Ltd. 59 S I Auto Pack Apr.2008 i) Trims for Commercial Vehicle i) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) Harita Seating System India Ltd Unit XI Aug.2012 i) Trim Covers for Car i) Johnson Control Automotives Ltd. ii) Lear Automotive India Ltd. iii) NHK F Seating System Pvt. Ltd. 300 Unit XII Unit XII Jan.2014 March.2015 i) Trim Cover for Car ii) Ornamental Pieces for Car Door Trims & Shrink Wrap Films i) Trim Cover for 2 Wheeler /3 Wheeler i i) TS TECH Co. Ltd. ii) KML iii) Sumi Motherson.iv)Toyoda Gosei i) Harita Seating System India Ltd.Hosur. ii) Harita Fehrer Seating System India Ltd
4 Mission, Vision, Value 4 Mission We at S I Inter Pack, are committed to build the world class organisation for Trim &Luggage Manufacturer, and cater supplies to all automotive, Luggage& others customers. Vision Be a Leader in our business through world class manufacturing practices, by upgrading latest technology into the manufacturing process and improving manufacturing methods. Value 1. Customer oriented approach in our all actions. 2. Meeting commitments to all associated parties. 3. Team work through trust amongst people. 4. Continual improvement.
5 Quality Policy & Quality Objective 5 Quality Policy We, at S I Inter Pack, are committed to become a world-class supplier of trim components & Luggage customers. Our supplied products shall be exceeding customer expectations & we shall always strive to meet our customer requirements on cost, quality and timely delivery. We shall achieve total Customer Satisfaction. And continually improve the effectiveness of Quality Management System. Quality Objective To shall strive to achieve 100% Customer Satisfaction. To reduce costs of process & eliminate the waste. To ensure consistent in quality and delivery as per customer need. We shall strive for employee empowerment, teamwork and motivation, which we feel, shall be significant contributor to the continual growth of the organisation.
6 Organisation Structure 6 Co-Founder & Business Head Mr. Ajit Khullar Head S.B.U. Accounts )C Mr.Vinay Dewan C.B.O (South & West Zone) )C Mr.Raushan Choudhary Head S.B.U & Bags (Nashik & Rudrapur) )C Mr.R.P.Saini Head S.B.U (Chakan) & New Initiatives )C Mr.Rajan Kumar Head SBU & NBD (Chennai & Hosur) Mr. Shaaju Babu C.Q.O )mc Mr.Sagar Agale Plant Head(Sanand) Mr. R.K. Saini Unit Head(Hinjewadi) Mr. Avnish Sharma Unit Head(Dharwad) Mr. Binay Kumar Manpower & Facilities Manager Mr.M.M Pathak Unit Head(GRG) Mr. Sajid Siddique
7 Product Range 7 1.Car Seat Trims 2. Passenger Vehicle Seat Trims 3.Railway seat Trims 4.Bus Seat Trims 5.Two wheeler Trim 6. Laptop & School Bags 7.Ornamental pieces 8. Soft Luggage
8 Two Wheeler & Four Wheeler accessories 8 Royal Enfield TVS TVS Gaitor Four Wheeler Covers Imperio Scorpio Seat covers Arm Rest
9 Strength,Capability & Business 9 S I Inter Pack, is a experience of over a fourteen years in the field of Trim Manufacturing. The Group is known for its high Quality, good service,on time supply and right price. Groups commitment towards high quality is trusted by various multinationals with whom the Group enjoys relationship of fourteen years. S I Inter Pack Group is a established, resourceful, and diversified in Four segments namely TRIM Covers Ornamental Pieces Soft Luggage Trim Covers - 76% Soft Luggage - 14% Ornamental Pieces -10% The Groups strength is Trim Manufacturing in which it has been able to achieve new heights. The Group Trims segment has a capacity of 7500 Sets / Day and is a preferred OEM supplier to multinationals like. 1) Johnson Controls Automotive Ltd 2) Krishna Maruti ltd. 3) Lear Automotive India Pvt. Ltd. 4) MSKH Seating system Pvt. ltd. 5) Harita Seating System Ltd. 6) TS TECH Sun India Pvt Ltd. 7) NHK F. Krishna India Automotive seating Pvt Ltd. (NFK) 8) CVG Seating (I) Pvt Ltd. 9)Harita Fehrer Seating ystem India Ltd. 10) NHK Spring India Ltd.
10 Sales Figure of Last 7 Years in Car Sets ,00,000 sales in Sets ,20,607 4,82,821 5,38,500. 5,19,464 5,89,286 6,78,571 7,85,
11 Sales numbers of BackPacks in last 4 years ,66, ,20,000 sales in Sets ,82, ,40,
12 Sales numbers of Trolly Bags in last 6 years ,39,960 1,51,778 1,83,572 sales in Sets ,682 1,14,560 16,
13 Sales numbers of Bikes in last 3 years ,00, ,00,000 sales Fig in Sets ,50, (Projected)
14 List of Machines 14 Sr. No. Machine Type Unit-II Unit-III Unit- IV Unit - V Unit - VI Unit - VII Qty Unit - VIII AUTO PACK Unit - IX Unit- XI Unit- XII Unit- XIII 1 Air Compressor Stitching Machines PVC Welding Mc Punching Press PVC Cutting Machine End Cutting Machine Inter-Locking Mc Lathe Mc Milling Mc Center less Grinder MIG Welding Set Hierodulic Press Power Press D G Set CNC Cutting M/C Quilting Machine Air Bag stitching Machine 1
15 List of Instruments & Equipment's 15 Qty Sr. No Equipment Type Unit-II Unit- III Unit-IV Unit V Unit VI Unit VII Unit VIII AUTO- PACK Unit IX Unit- XI Unit- XII Unit- XIII 1 Weighing Scale Thickness Gauge Micrometer Vernier Caliper Scale Volt Meter 2 7 Dial Gauge Height Gauge Radius Gauge 1 10 Angle Protector 1 11 Inrocess Receiver Gauge 4 12 Correction Gauge 4 13 In chi Tape Temp Checking Instrument 15 Tensile Tester Scan-O-Light Machine Photo Spectrometer Flammability Chamber 1 1 1
16 List of Materials 16 Sr. No Material Type 1 L D Plastic Granules Unit-II Unit - III Unit-IV Unit V Unit - VI Unit - VII Qty Unit - VIII AUT O PAC K Unit - IX Unit - XI Unit - XII Unit - XIII 2 Plastic Ornamental Pieces 3 Adhesive 4 Plain PVC X X X X X X X x x x 5 Dotted PVC X X X X X X x x x 6 Blue Printed PVC X X 7 Design Fabric X X X X X X X X X x x x 8 Plane Fabric X X X X X X X X x x x 9 Carpet X X X X X X X X x x x 10 Teflon Strip X X 11 Plastic Eyelet X X 12 Fire Woven Cloth X 13 Railway Raxin X 14 Pipe Frames X 15 Ply Board X 16 P U Pad X 17 Foam X 18 Thread X X x x X X X x X x x x 19 Bright Bar X 20 Steel Wire X
17 OEM for Which we work...as a Tier -2 supplier 17 MARUTI SUZUKI :- Alto 800, SX4, WagaonR, Ecco, Versa, Zen, Alto K 10, Swift dzire, Omini. TATA MOTOR :- Manza, Aria, Indica Vista, Indigo, Indica, Sumo, Winger, Marina, Nano,Micron Bus, School Bus, Tata ACE, Tata Magic. M & M :- Scorpio, Xylo, Bolero, Maximo, XUV500, Qunto, Verito. TUV300,KUV100. GENERAL MOTOR :- Spark,Beat. FORD MOTOR LTD :- Eco Sport. RENAULT : Duster,Kwid. TOYOTA :- Etios. HONDA : Brio, Amenz,Mobilio NISSAN :- Terrano, Datsan VIP INDUSTRIES LTD :- Soft Luggage, Sky bags.
18 OEM for Which we work...as a Tier -2 supplier 18 TVS:- Auto,Bike-Star City Plus ROYAL ENFIELD:-NT 51,C5. ASHOK LEYLAND:- NGICV,ANGICV. ISUZU:- RT64 Passenger Vehicle TATA MARCOPOLO:- School Bus,Domestic Bus,Y1 High Bus,Y1 School Bus. JEEP:-Compass
19 Our Valuable Customer s 19 Car Seat Manufacturing Companies :- Luggage Manufacturing Company :- Interior Parts Manufacturing Companies :-
20 Achievement & Awards 20 Year : Got Award from TJC for participation & Improvement in Product Quality Year : Got Award from TJC for Runner Up Supplier Quality Improvement.. Year : Got Award from TJC for Supplier recognition certificate for the excellent delivery & Quality performance. Year : ISO 9001:2008 Certified. Year : D & B D-U-N-S Certified. Year : Start Trim Manufacturing as Tier 2 Supplier for TJC.
21 Achievement & Awards 21 Year : Got Award from TJC For Best Response in year 2011 for trim commodity. Year : Got Award from TJC for Best Delivery performance in year 2011 for trim commodity.. Year : Got award from TJC As a Runner Up in Supplier Quality Improvement Competition held during the Quality month Nov Year : Got award from TJC for participation for presenting & sharing the Quality improvement Project as a part of Quality Month celebration Nov Year : Got Award from TJC, Chinchwad for Best Kaizen exercise. Year : ISO /TS 16949:2009 certified.
22 Achievement & Awards 22. Year : Got award from JCAL for Sustainability for the Year Year : Got award from TJC As a Winner in Supplier Quality Improvement Competition held during the Quality month Nov.2012 Year : Got Award from TJC For Good Launch Support.. Year : Got Award from TJC For Best Delivery performance.
23 Achievement & Awards 23. Year : Got Award from LEAR Asia Pacific, For Best Supplier for the Year in Trims commodity. Year : Got Award from LEAR, Chakan For Best Quality performance For the Year
24 Achievement & Awards 24 Unit - II : Won 2 nd Prize in Quality Circle Competition at Maruti Center for Excellence in Jun.05 Unit - II : Received Best Overall Performance award from KML in Dec. 05 Unit - II : Awarded the outstanding overall performance award for two year running By Krishna group at their vendor meet, for the Year Unit III : Awarded to M/S S I Inter Pack pune for the excellent Delivery & Quality performance month Oct.09 Unit III : Won Runner up Prize in Quality Circle competition at TJC, Hinjewadi for the year Unit III : Got award from TJC for participation for presenting & sharing the Quality improvement Project as a part of Quality Month celebration Nov.2011 Unit III : Got award from TJC As a Runner Up in Supplier Quality Improvement Competition held during the Quality month Nov.2011 Unit III : Got Award from TJC for Best Response performance in year 2011 for trim commodity.
25 Achievement & Awards 25 Unit III : Got award from TJC, Chinchwad for Kaizen exercise & participation in TATA MOTORS journey towards. Unit III : Got Award from TJC for Best Delivery performance in year 2011 for trim commodity. Unit - IV : Awarded the outstanding overall performance award for the year of by Lear corporation, Nashik Unit V : Got Award as Best Overall Performance Supplier for the Year AUTO PACK : Got the award from TJC,Rudrapuer for Best supplier for the year AUTO PACK : Awarded the 100% Delivery & No customer concern performance for the month of the Aug.09 from TJC, Rudrapur their Vendor meet for the year Unit III : Got Award from TJC for Best Delivery performance and Good Launch support for the year Unit IV : SEMI FINAL WINNER IN POKA YOKE COMPETITION HELD IN MAHINDRA & MAHINDRA. Month- Oct.2012
26 Achievement & Awards 26 SI AUTO PACK : Got the award from TJC, Rudrapur for Best Response for the year Unit III : Got award from TJC As a Winner in Supplier Quality Improvement Competition held during the Quality month Nov.2012 Unit III : Got award from JCI for Sustainability for the Year Unit XI: Got award from Lear As a Good Support for the Year 2013 Unit VI : Got award from Lear as a Best Quality Performance for the Year Got Award from Lear Asia Pacific for Best supplier of the year in Trims commodity.
27 Upgrading Activities Quality Circle 27 UNIT-II Using 7QC tools & 8D techniques for resolve the Quality issues. UNIT II Presentation for Quality Improvement. UNIT II Single piece Flow UNIT III Awareness program for Quality Improvement UNIT III Presentation for Quality Improvement. UNIT-III Single piece Flow UNIT III Activities & Training for Quality Month Nov.2011 UNIT III Quality Circle team
28 Upgrading Activities Automation 28 AIR BAG STITCHING MACHINE PATTERN SEWING MACHINE LECTRA,GERBER,YIN JAPAN: CNC CUTTING MACHINE
29 Thank You!!! 29
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