Toxics Substance Reduction Plan Summary For. Ethyl acetate Ethyl alcohol Isopropyl alcohol Methyl ethyl ketone Methyl isobutyl ketone

Transcription

1 Toxics Substance Reduction Plan Summary For Ethyl acetate Ethyl alcohol Isopropyl alcohol Methyl ethyl ketone 140 Staffern Drive Concord, ON L4K 2X3 Revision Date Revision Description Issued By: Approved By (Facility): Rev.0 Nov 8/13 Original N.Lewis (Pinchin Environmental) D. Preston November 8, 2013

2 INTRODUCTION Facility Summary, also known as CET South, manufactures trim and exterior parts for the automotive industry using extrusion, co-extrusion, and injection molding using plastic (PVC polyvinyl chloride and/or EPDM ethylene propylene diene monomer rubber and/or TPV thermo plastic vulcanized), stamping of metal (stainless steel, aluminum or bi-metal) and assembly operations. Stainless steel and aluminum is received in coils (sheet and wire) which are used within the coextrusion or extrusion departments. The metal is uncoiled and roll-formed (sheet metal only), washed and rinsed and dried. An adhesive and/or promoter is then applied, and the metal is sent through a curing oven. After curing, rubber or PVC is extruded to create the profile. Two (2) flock booths are also used to apply flock to extruded parts. After extrusion and flocking (where applicable), parts are then cooled and cut to length. Extruded parts are then sent to assembly where the extrusions are bent, pierced, punched etc., as required. Received components, foam tapes or protective tapes are also added to the extrusions during the assembly process as required. All final parts are then inspected and shipped off-site. CET South s Environmental Management System (EMS) has been certified to the ISO14001 standard since July 21, 2001, and recertified on September 10, CET South is actively engaged in seeking environmentally sustainable opportunities, such as: APQP includes alternative recycled material use in the product Substitute TPV for EPDM where possible. Upgrade air compressors (VFDs) Compressed air audits Changing out lights to more efficient lights Site capacitors repaired and a new capacitor added to improve Power Factor Improvements to blowers on the south extrusion lines Continue to look for a buyer/recycler of scrap metal with EPDM and PVC Page i

3 Magna International Inc. Magna International Inc. (Magna) is a leading global automotive supplier with over 300 manufacturing operations and over 80 product development, engineering and sales centres in over 25 countries. Our over 120,000 employees are focused on delivering superior value to our customers through innovative processes and World Class Manufacturing. Our product capabilities include producing body, chassis, interior, exterior, seating, powertrain, electronic, vision, closure and roof systems and modules, as well as complete vehicle engineering and contract manufacturing. Our common shares trade on the Toronto Stock Exchange (MG) and the New York Stock Exchange (MGA). For further information about Magna, visit our website at Innovation has long been a key driver within Magna, focussing on our internal process efficiencies and our products. Magna s Health, Safety & Environmental Policy states that innovative design and engineering are to be utilized to reduce the environmental impact of Magna s products during vehicle operation and at end of life. It also states that Magna Facilities are to improve the efficient use of natural resources (including energy) and minimize waste streams and emissions. The majority of our facilities in Ontario are ISO registered with site specific targets and objectives. Magna is committed, through its Corporate Constitution, to allocate a minimum of 7% of its pre-tax profits annually on research and development to ensure its long term viability. R&D activity includes work on green and fuel efficient technologies. The Innovation page of Magna's web site identifies some of our current innovations which include making our customers' vehicles cleaner, using the earth s energy most efficiently with the smallest impact to the environment over the entire vehicle life cycle; and lighter, engineering the vehicle as mass efficient as possible and optimizing the use of raw materials. Page ii

4 TABLE OF CONTENTS INTRODUCTION...I 1.0 BASIC FACILITY INFORMATION STATEMENT OF INTENT (FOR ETHYL ACETATE, ETHYL ALCOHOL, ISOPROPYL ALCOHOL, METHYL ETHYL KETONE & METHYL ISOBUTYL KETONE) SUBSTANCES REQUIRING PLANS OBJECTIVES OF THE PLAN & ANY TARGETS OPTIONS TO BE IMPLEMENTED (OR STATEMENT THAT NONE ARE TO BE IMPLEMENTED) CONTENTS OF THIS PLAN SUMMARY REFLECTS THE PLAN CERTIFICATION BY HIGHEST RANKING EMPLOYEE CERTIFICATION BY LICENSED PLANNER...5 Page iii

5 1.0 BASIC FACILITY INFORMATION Substance Information Ethyl acetate CAS # Ethyl alcohol CAS # Isopropyl alcohol CAS # Methyl ethyl ketone CAS # CAS # Facility Information Company Facility Facility Address Magna International Inc. 140 Staffern Drive, Concord ON, L4K 2X3 UTM Co-ordinates N, E; Zone 17 NPRI ID 3026 MOE ID Number of Full-Time Employees in Digit NAICS Code 4-Digit NAICS Code 6-Digit NAICS Code N/A Manufacturing 3363 Motor Vehicle Parts Manufacturing Other Motor Vehicle Parts Manufacturing Parent Company Information Company Magna International Inc.

6 Company Address Percent Ownership by Parent Company 337 Magna Drive, Aurora (Ontario) 100% Public Contact Information Tracy Fuerst Director, Corporate Communications and Media Relations Phone: (905) Fax: (905) Magna International Inc. 337 Magna Drive Aurora, ON L4G 7K1 2.0 STATEMENT OF INTENT (FOR ETHYL ACETATE, ETHYL ALCOHOL, ISOPROPYL ALCOHOL, METHYL ETHYL KETONE & METHYL ISOBUTYL KETONE) In accordance with the Magna s Health, Safety & Environmental (HSE) Policy ( and CET South s ISO Environmental Policy, we are committed to an operating philosophy based on fairness and concern for employees, customers and the communities in which we operate. Magna s objective as expressed in the HSE Policy is to be an industry leader in health, safety and environmental practices in all of our operations with the intention, through technological innovation and process efficiencies, to minimize the impact of our operations on the environment and to provide safe and healthful working conditions. In keeping with Magna s decentralized organizational structure, facilities are responsible for setting site specific objectives and targets under their ISO system and to meet the objectives within the Magna HSE Policy to: improve the efficient use of natural resources, including energy; minimize waste streams and emissions; and implement effective recycling programs in our manufacturing operations, through the use of locally set continuous improvement targets. With reference to the Ontario Toxics Reduction Act, the reduction objectives are outlined in Section 4 of this Plan Summary for the reportable substances Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and at CET South. 3.0 SUBSTANCES REQUIRING PLANS The following substances require plans - Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and - based on 2012 Toxics Reduction Act accounting information.

7 4.0 OBJECTIVES OF THE PLAN & ANY TARGETS Magna International Inc. prides itself on technical innovation in order to produce high quality automotive components in an environmentally responsible manner. This plan documents the options available to CET South s to optimize the use of Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and at the facility. At this time, there are no specific targets for reduction; however, as is our standard practice, we will continue to meet regularly with our staff and review opportunities to reduce our use of Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and. 5.0 OPTIONS TO BE IMPLEMENTED (OR STATEMENT THAT NONE ARE TO BE IMPLEMENTED) CET South s commitment to continuous improvement has resulted in an extraordinary lean and efficient manufacturing facility. The facility s continuous improvement measures, coupled with the acknowledgment that the customer provides the specifications for the raw materials processed at the site mean that there are no additional options for the facility to implement. 6.0 CONTENTS OF THIS PLAN SUMMARY REFLECTS THE PLAN This Plan Summary accurately reflects the Toxic Substance Reduction Plans dated November 7, 2013, prepared for the substances listed in Section 1.0 of this Summary.

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9 8.0 CERTIFICATION BY LICENSED PLANNER As of November 25, 2013, I, Robin Brown certify that I am familiar with the processes at Co-Ex- Tec (Staffern) that use or create the toxic substances referred to below, that I agree with the estimates referred to in subparagraphs 7 iii, iv and v of subsection 4 (1) of the Toxics Reduction Act, 2009 that are set out in the toxic substance reduction plans referred to below for the toxic substances and that the plans comply with that Act and Ontario Regulation 455/09 (General) made under that Act. Ethyl acetate, Ethyl alcohol, Isopropyl alcohol, Methyl ethyl ketone, and November 25, 2013 Robin Brown, Ph.D, P.Eng, TSRP #0018 Operations Manager Pinchin Environmental Ltd. rbrown@pinchin.com