2006 Porsche Cayenne

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1 Fig. 21: Releasing front wheel housing liner (2 Of 2) 3. Unscrewing fastening screws 3.1. Lift wheel housing liner -8- in the lower area. See Fig Undo fastening screws -4, 6-. See Fig. 21.

2 Fig. 22: Identifying lower fastening screws 4. Unscrewing fastening screw 4.1. Unscrewing fastening screw -7- See Fig. 22.

3 Fig. 23: Identifying upper fastening screws and plugs 5. Unscrewing fastening screw 5.1. Unscrew fastening screw -5-. See Fig Using a screwdriver lever the plug -16- upwards and then remove. See Fig Removing front apron with an assistant

4 Fig. 24: Removing front spoiler 6.1. Remove front spoiler -1- by pulling it towards the front. See Fig. 24.

5 Fig. 25: Removing bulb holder and directional indicator 6.2. Pull off bulb holder -13- of the side direction indicator -12- on both sides. See Fig. 25.

6 Fig. 26: Disconnect plug connector 6.3. Disconnect right plug connection -10, 11-. See Fig Pull off hose connection on vehicles with headlight cleaning system.

7 Fig. 27: Removing front spoiler 6.5. Remove the front spoiler -1-. See Fig. 27.

8 Fig. 28: Removing side guide rails 7. Remove side guide rails only if subsequent repair work is carried out on the wing 7.1. Undo fastening screws -14, 15-. See Fig Remove side guide rails -3-. See Fig Check expander nuts -2-, unclip and replace if necessary. See Fig. 28.

9 Fig. 29: Identifying expander nuts INSTALLING FRONT SPOILER Installing front apron

10 Fig. 30: Identifying front spoiler Fig. 31: Engage expander nuts 1. Installing side guide rails 1.1. Engage expander nuts -2-. See Fig Position side guide rails -3- and attach with the top side on a level with the wing profile. See Fig Screw in fastening screws -14, 15- and tighten to the specified torque --> Tightening torque: 2.0 ftlb. +/- 0.5 ftlb. --> Tightening torque: 1.0 ftlb. +/-0.5 ftlb.. See Fig. 32.

11 Fig. 32: Attaching front apron with an assistant 2. Attaching front apron with an assistant

12 Fig. 33: Position the front spoiler 2.1. Position the front spoiler -1-. See Fig Attach hose connection on vehicles with headlight cleaning system.

13 Fig. 34: Installing bulb holder and directional indicator 2.3. Connect bulb holder -13- of the side direction indicator -12- on both sides. See Fig. 34.

14 Fig. 35: Connecting right plug connection 2.4. Connect right plug connection -10, 11-. See Fig. 35.

15 Fig. 36: Inserting front apron -1- rearwards into side guide rail 2.5. Insert front apron -1- rearwards into the side guide rail. See Fig. 36.

16 Fig. 37: Insert front apron top fastening screws and fitting plug 3. Screwing in fastening screws and fitting plug Screw in fastening screws -5- and tighten to the specified torque --> Tightening torque: 2.5 ftlb. +/-0.5 ftlb.. See Fig Insert plug -16- and push in completely. See Fig. 37.

17 Fig. 38: Screwing in lower fastening screws 4. Screwing in the fastening screws 4.1. Screw in fastening screws -7- and tighten to the specified torque --> Tightening torque: 3.5 ftlb. +/-0.5 ftlb.. See Fig. 38.

18 Fig. 39: Lifting wheel housing liner -8- in lower area 5. Screwing in the fastening screws 5.1. Lift wheel housing liner -8- in the lower area. See Fig Screw in fastening screws -4, 6- and tighten to the specified torque --> Tightening torque: 2.0 ftlb. +/-0.5 ftlb. --> Tightening torque: 2.0 ftlb. +/-0.5 ftlb.. See Fig. 39.

19 Fig. 40: Installing wheel housing liner - bottom section 6. Installing wheel housing liner 6.1. Screw in fastening screws -9- at bottom section of wheel housing liner and tighten --> Tightening torque: 2.5 (2.0 ftlb.) Nm +/-0.5 (0.5 ftlb.) Nm. See Fig Installing main headlight 7.1. Refer to Removing and installing main headlight - as of MY 2003 (All Models).

20 Fig. 41: Insert front apron top fastening screws and fitting plug 8. Adjusting gap dimensions 8.1. Closing the lid 8.2. Check gap dimensions at cover and headlights If necessary, loosen fastening screws -5- and adjust gap dimensions by moving the front apron --> Tightening torque: 3.5 (2.5 ftlb.) Nm +/-0.5 (0.5 ftlb.) Nm. See Fig DISASSEMBLING AND ASSEMBLING FRONT SPOILER - AS OF MY 2003 (ALL MODELS) PRELIMINARY WORK Preliminary work 1. Removing front apron > Removing and installing front apron - "Removing" 2. Removing side direction indicator light

21 8.2. Cayenne Turbo:. Refer to Removing and installing number plate cover - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing number plate cover - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne 2006 Porsche Cayenne 2.1. Refer to Removing and installing side direction indicator light - as of MY 2003 (All Models). 3. Removing sensors for ParkAssist 3.1. Refer to Removing and installing sensor for ParkAssist - as of MY 2003 (All Models). 4. Removing spray nozzles for headlight washer system 4.1. Refer to Removing and installing spray nozzle for headlight washing system - as of MY 2003 (Cayenne S TIO Titan). Refer to Removing and installing spray nozzle for headlight washing system - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN). Refer to Removing and installing spray nozzle for headlight washing system - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S). 5. Removing logo 5.1. Refer to Removing and installing front logo - as of MY 2003 (All Models). 6. Removing air grille 6.1. Refer to Removing and installing front air grille - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing front air grille - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S) Cayenne Turbo:. Refer to Removing and installing front air grille - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing front air grille - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S). 7. Removing radiator grille 7.1. Refer to Removing and installing radiator grille - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing radiator grille - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S) Cayenne Turbo:. Refer to Removing and installing radiator grille - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing radiator grille - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S). 8. Removing license plate cover 8.1. Refer to Removing and installing number plate cover - as of MY 2003 (Cayenne TIP, Cayenne MAN, Cayenne S TIP, Cayenne S MAN, Cayenne S TIO Titan). Refer to Removing and installing number plate cover - Turbo - as of MY 2003 (Cayenne Turbo, Cayenne Turbo S).

22 Turbo S). DISASSEMBLING FRONT SPOILER Disassembling front apron Installation Location: Fig. 42: Identifying front apron

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