PartnerinProgress. PipeExtrusion.
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- Eunice Elliott
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1 PartnerinProgress PipeExtrusion
2 WINDSOR WelcometothenewWindsor.AWindsorwherevaluesaredrivenbyhappycustomersandgrowth is recorded in satisfied smiles. After we led the industry for five decades, with our latest technologiesandhighlyreliableproducts,thecomingyearswillseeanew-agewindsor. Aswecomplete50yearsofajourneyofyourtrust,thenewWindsoraccumulatesfromitsvast experience, the best practices that led to higher levels of customer satisfaction and loyalty. Blendinginallsuchinputs,wecameoutwitha WINWIN strategy,whereavalueiscreatedfor eachinteractingpartnerofwindsor. ExperiencewithWindsoranewageofexcellenceinpartneredecosystem,wherewebeginanew eraofprogress,customersatisfaction,technologyandaboveall,winningtogether. Windsorʼslongtermexperienceinextrusionmachineryproductionisevidentthrougharangeof successfulseriesofmachineries,thelatestofwhich(thethirdgenerationmodels)commandshigh reputeacrosstheglobe. Servingawidescopeofpurpose,aWindsortrademarkguaranteesqualitytoyourendcustomers. Beittheconstructionindustryorthedriplinesusedinirrigationsystems,Windsoroffersavaluein theformofreliabilityandoptimumqualitystandards.thus,ourvalueaddition reliabilityforyour business.
3 TwinScrewPipe ExtrusionLine PVC PVCbeingaheatsensitivematerialnecessitatesavery controlledtemperatureduringprocessing.extrusionof PVCisbestpossiblewithtwinscrewextruderwith relativelylesspowerascomparedtosinglescrew. Windsortwinscrewextrudersareknownforthepower optimisationandareofferedintherangefrom110kg/hr upto1500kg/hr. Features Minimizesenergyinputs Achievesuniformpumping FrontbarrelwithHSSsleeveofferedforselected models Minimizeswear&tear Economicreplacementoption JapanesePIDdigitaltemperaturecontrollers o withhighaccuracyof±1 C Hardfacecoatingforscrewflightsonselectedmodels PLCcontrolsasstandardonselectmodels ExtruderSpecifications Models KTS 110 KTS 170 KTS 200 KTS 250 KTS 350 KTS 450 KTS 550 KTS 700 KTS 900 KTS 1500 Screw Diameter mm Screw Speed rpm L/D Ratio - 20:1 18:1 18:1 22:1 28:1 22:1 25:1 28:1 28:1 28:1 Main Motor kw Max. Output Kg/hr Pipe Range (Single Die) mm Pipe Range (Twin Die) mm *KTS450withPLC&optionforEuropeanGearbox.*KTS550&abovewithPLC&EuropeanGearbox
4 TwinScrewPipe ExtrusionLine CPVC Features Versatiledesign 28:1L/Dratio Output170kgs/hrforcPVC&280kgs/hrforUPVC 71mmDeepNitridedScrews&Barrelwith SpecialCoating Screws&BarrelimportedfromGermany TriplechromeplatedDie Applications Bestsuitedforextremeclimaticconditions Hot&Coldwaterdistributionsystems IndustrialFluidstransportationpipelines Water&Wastewatertreatmentplants Chemicalpipelines ExtruderSpecifications Models Screw diameter (mm) L : D Ratio Main Motor (kw) Maximum output (Kg/hr) CPVC UPVC KTS 200 c 65 22: KTS 300 c 71 28:
5 DieHead PVCProcessing Windsoroffersspiderdiesrightupto630mmdiawithsinglehead,alsodualandquadruplehead. Advantages Highvolumelowpressuredesignensureswiderthicknessrange Uniformmeltdistributionthroughouttheentirepipecircumference Twindieheadsforhigheroutputsinsmallerdiameters Dualdiewithdualdownstreamforpipesizes20-110mm&63-200mm Extrudersutilizationfrom80-100%evenwithsmallerpipes DieheadwithtrolleyforP-200andabovemodelsforeasymovement P200 TDH50 QDH32 SingleHeadDieSpecifications Models P 63 P 110 P200 LV P 200 P 250 P 315 P 400 P 630 Pipe Range mm Output Capacity up to ** Kg/hr MultipleHeadDieSpecifications Models TDH 50* TDH 63 TDH 110 Hv TDH 200 QDH 32 (Dual) (Dual)## (Dual) (Quadruple) Pipe Range mm Output Capacity up to ** Kg/hr * In common down stream equipment. ** Pipe output depending on pipe size. ## Optional up to 200 mm. TDH 200 (Dual) 04 05
6 SingleScrewPEPipe ExtrusionLine SpeedSeries Features&Advantages th 4 generationenergyefficientextruder EuropeanProvenTechnologyensuresexcellentlinearityof specificoutput L/Dratioof37:1ensuresexcellentmelthomogeneity FirstTimeinIndia,45mmExtruder,330kgs/hr pipeoutput Directcoupleddesignensuresminimumtransmissionloss Wearresistantcoatingensureslongscrew lifeathighrpm ExtruderSpecifications Models Screw Diameter L : D Ratio Main Motor Max. Output mm kw Kg/hr Speed Speed Speed Speed Speed Speed Speed Speed Speed Speed :1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37:1 37: FutureGenerationSpeedSeries Screw dia mm 45 Motor kw 125 L / D Ratio 40 Output in kgs/hr
7 SingleScrewPEPipeExtrusionLine LXSeries Understandingextrusionmarketrequirementsthoroughly,Windsorextruderstakeleadin technicalsuperiority Thescrewandbarrelaredesignedanddevelopedtomatchspecificrawmaterialandend productrequirementbysimulationsoftware Weofferbarrierscrewsyieldingimprovedoutputrate,lowmelttemperatureand improvedmeltquality OnlyBareExtrudersforfollowingapplications SoftPVCtubingformedicalapplications SoftPVCgardenhose Suctionhosepipes HDPE/PPcorrugatedpipes PPtubesforautomobiles PUtubesforpneumaticpipes Cablecoating Nylontubingformedicalapplication PlainBarrelExtruderSpecifications Models LX 18* LX 25* LX 40 LX 50 LX 65 LX 75 LX 90 LX 120 Screw Diameter mm L/D Ratio - 20:1 24:1 26:1 26:1 26:1 28:1 26:1 26:1 Main Motor kw Max. Throughput (HDPE) Kg/hr SmoothBoreExtrudersforPVCapplicationavailable. *Jokeyextruderforstripping
8 3PCSM50 DieHeads PolyolefinProcessing MostversatileSpiralMandrel DesignDieAdvantages Improvedinnerpipesurfaces Shortpurgingtime Optimizedbackpressureallowsabalanceof compression&melttemperaturecontrol Uniformmeltflowcanbeachievedyieldingminimum wallthicknessdeviation WINDSORspiraldieisversatilebydesignwhich enablespe,ppr,absprocessabilityonlybychanging thetoolings DieSpecifications Models SM 50 SM 110 SM 160 SM 250 SM 400 SM 630 SM 800 Pipe Range mm Output Capacity up to ** Kg/hr SpecialCo-extrusionDieHeads Models CSM 50 CSM 50/R CSM 110 CSM 110/R CSM 110 HV TSM 110 TSM 110 HV 3P CSM 4P CSM Pipe Range mm Outer Thickness Range up to% :80:10 15:70: No. of Layers Output Capacity up to ** Kg/hr ** Pipe output depending on pipe size.
9 PPR PipeExtrusionLine VersatilescrewdesignedforPE&PP RandomCopolymer Sizesspecificallydesignedwithextracooling arrangementsandpre-coolingfacilities 08 09
![Highperforationrate[500perminute] Highlinespeed[100mtrs/min] Digitallycontrolled Highaccuracyofholelocation[+/-0.](/docs-images/81/83890044/images/10-5.jpg "1mm] Operatedandcontrolledviacolortouchscreen Drills[Cutters]aredrivenbysmallhighspeed brushlessdcmotors Fast Perforation")
10 InLineDripIrrigationSolution Rapid45ForRoundTube Latesttechnologyofferfromwindsormachinesltd.inalliancewithDIS(DripIrrigationSystem)ofUSA successfullyestablishedinlinedripirrigationsolutionforroundtube:rapid45series RAPID45 Output: kgs/hr Linespeed:90mtrs/mm Tubediameterrange:12mmto16mm FID-500C HighInsertionRate[500perminute] Digitallycontrolled OperatedbyServoMotor Specificallydesignedbeltinsertionsystemensure accuratelocationofdripper OperatedandcontrolledviaColorTouchScreen Fast Inserting Device FPD-500E2H Operatedbyservomotor Highperforationrate[500perminute] Highlinespeed[100mtrs/min] Digitallycontrolled Highaccuracyofholelocation[+/-0.1mm] Operatedandcontrolledviacolortouchscreen Drills[Cutters]aredrivenbysmallhighspeed brushlessdcmotors Fast Perforation Device SPEED60/SPEED45 Energyefficientextruder L/Dratio37:1ensuresexcellentmelthomogeneity Directcoupleddesignensuresminimum transmissionloss Wearresistantpowdercotingensureslongscrew lifeathigh-rpm
11 InLineDripIrrigationSolution Rapid60ForFlatTube Latesttechnologyofferfromwindsormachinesltd.incollabrationwith T.H.E.MachinesSwitzerland,tolaunchinlinedripirrigationsolutionforflattube:RAPID60series RAPID60 Output:upto400kgs/hr Linespeed: mtrs/mm Tubediameterrange:12mmto20mm DripInsertionDevice Ensurespredefinedspacebetweendrippers Possibletoprogramnumberofdrippersper productionlength Uniformweldingpressurebetweendripper andinsidewall Excellentconsistencyofspacebetweendrippers Drippersortingequipment Sort,orients&feedsdrippersinto accumulator Beltfeedersynchronized withcentrifuge Mechanicalpuncher Holediameter 2mm Tubethickness Punchingfreq./min 600 Autocoiler Precisewinding Autochangeoveratfullproductionspeed Autocuttingatpreselectedlength PLCcontrol 10 11
12 VST630withoptionalfeatureof ultrasonicsensortomeasurepipewallthickness CalibratingSystem Vacuum&Pressure VacuumSizingTanks Intensivecoolingprovidedtoensurehighproductionrate Selfcleaningspraynozzle Accuratevacuumcontrol,waterlevelcontrol& temperaturecontrol Additionalvacuumchamberandmotorizedaxial movementprovidedfromvst-250andaboveforquick startupandlesswastage ManualsliderailarrangementforAxialandTransverse movementofthetank Dualvacuumspraytanksoncommonframefordualpipe extrusionline Importedfiltersforonlinecleaning Airoperatedsolenoidvalvesoptionally Cycloneseparatorforvacuumpumpoptionally Aluminiumcastlids VacuumSizingTankSpecifications Models VST 75 VST 110 VST 200 VST 250 VST 315 VST 400 VST 450 VST 630 Pipe Range mm Cooling Length mm / /8000 No. of Chambers Optional:Stainlesssteeltanks/8mtrs.length/dualmodelsavailable. Pressuresizingtanksandextensioncoolingtanksforabovesizesavailable
13 Traction Unit Upto8tracktrackingdevicetosuitpipediameters Differentlinespeedscanbechangedthroughchangeofsprockets(onrequest) Trackadjustmentbypneumaticcontrol Directdriveofferedforselectedmodels Counterbalancepressuretobalancetrackweightforthinpipes Encoderforlengthmeasurement&feedbackarrangementofferedoptionally Easyaccessibilityformaintenanceofallcomponents Dualtwin-tracktractionunitsfordualpipeextrusionline Servodesign(Optional) Thick Thinprovision(Optional) TractionUnitSpecifications Models TTU 75 TTU 110 TTU 200 TTU 315/3 TTU 315/4 TTU 450/4 RA 630/6E* TTU 800 Pipe Range mm No. of Tracks Nos Max. Line Speed Mtrs./Min Contact Length mm Modelswithhigherlinespeeds&widerspeedrangeavailableonrequest.MinimumLinespeedupto1%ofmaximumspeed(optionalfeatures). Highersizesavailableonrequest
14 Cutting Unit TubeCuttingUnit(TCU) Carbidetippedcircularsawforlongerlife Pneumaticallyoperatedcarriagemovement Clampingforceadjustabledependinguponthewallthicknessofthepipe MaintenancefreeTopclamping Swarfremovalsystemoptional Trolleymovementonlinearmotionbearings SpecialguillotinedesignedcutterforPPRpipes Dualcutterfordualpipeextrusionline Digitalcountertomeasurelength PLCbasedcontrolsavailableoptionally CuttingUnitSpecifications Models TCU 75 TCU 110 TCU 200 TCU 250 TCU 315 TCU 75/2 TCU 110/2 TCU 200/2 Pipe Range mm Cutting Speed (Max.) Mtrs/Min Clamping From Top Top Top Side Side Top Top Top *Postextrusionequipment,manufacturedincollaborationwith Austria PlanetaryCuttingUnit(PCU) Preferredforpipediameterrange75-400mm Swarfremovalexecutedbyasuctionblower ChamferingandUniversalClampingsystem PlanetaryCuttingUnitSpecifications Models RS25PZ RS40PZ RS80PZ Pipe Range mm Cutting Speed (Max.) Mtrs/Min Clamping System Universal Universal Universal
15 Coiling Unit Twostationcoilerwithpneumaticcollapsingarms Suitableforpipesizeupto63mm Onlinetensionadjustmentachievedthroughtensioncontrol Pneumaticpipeendretainingdeviceprovidedtopreventlooseningofthecoil Autotraversingoptionallyavailable A.C.Drive Singlestationcoileravailableonrequest WindsorPackageDeal TotalSolutions Windsorcanoffercompleteprojectsolution: UPVC/cPVC/HDPE/PPRPipePlants HighSpeedmixerwithcooler Grinder/Pulveriser WaterChillers CoolingTower AirCompressor Pipetestingequipment SemiAuto/InLinePipesocketingmachine. GravimetricDozingsystemforHDPEPipes Ultrasonicsensorsformeasurementand displayofpipewallthickness 14 15
16 MachinesthatWINyourtrust PartnerinProgress WINDSORMACHINESLIMITED 5403,PhaseIV,GIDC,Vatva,Ahmedabad INDIA Tel.:(079) /2/3, Fax:(079) , REGIONALOFFICES INTERNATIONALSALES: , , Fax: AHMEDABAD:(079) /2/3, Fax:(079) CHENNAI:(044) , Fax:(044) HYDERABAD:(040) , Fax:(040) KOLKATA:(033) , Fax:(033) PUNE:(020) , Fax:(020) *WindsorMachinesLtd.reservestherighttochangethespecificationswithoutpriornotice. BANGALORE:(080) , Fax:(080) DELHI:(011) /35, Fax:(011) KOCHI:(0484) , Fax:(0484) MUMBAI:(022) , , Fax:(022) VAPI:(0260) , Fax:(0260)
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