GUIDE AND SLIDE COMPONENTS TO VDI STANDARD
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1 GUIDE ND SIDE COMPONENTS TO VDI STNDRD 216 dvanced Technologies a MISUMI Group Company 216
2 DYTON Entities Dayton Progress GmbH denauerallee Oberursel/Ts., Germany info@daytonprogress.de Dayton Progress s.r.o. Pražská 77 CZ29471 Benátky nad Jizerou Czech Republic info@daytonprogress.cz Dayton Progress, td. Holly Farm House Holly Farm Business Park Honiley Warwickshire CV8 1NP, UK info@daytonprogress.uk Dayton Progress Perfuradores da Zona Industrial do Casal da reia ote Cós lcobaça, Portugal orderspt@daytonprogress.pt Dayton Progress Corporation of Japan 2735 Hashimotodai, MidoriKu SagamiharaShi, KanagawaKen Japan Dayton Progress Canada, td. 861 Rowntree Dairy Road Woodbridge, Ontario 4 5W3 Canada Dayton Progress Corporation 5 Progress Road P.O. Box 39 Dayton, OH US Dayton Progress Detroit Doreka Dr. Fraser, MI 4826 US Dayton Progress Portland 1314 Meridian St. Portland, IN US Dayton Progress Mexico, S. de R.. de C.V. ccess II Number 5, Warehouse 9 Benito Juarez Industrial Park Querétaro, Qro. Mexico 7613 Dayton Progress SS 15 venue de l Epinette 771 Meaux Cedex, France info@daytonprogress.fr ofertas@daytonprogress.es This catalog is an extract of the MISUMI product range for press die. For other catalogs, please contact our customer service or visit The note see main catalog, refers to the current press die catalog of MISUMI. cquisition via MISUMI Europa: Terms and conditions of Misumi Europa GmbH are applied. vailable at cquisition via Dayton Progress: Terms and conditions of Dayton Progress GmbH are applied. vailable at dvanced Technologies a MiSUMi Group Company 2
3 Content MISUMI GUIDE ND SIDE COMPONENTS TO VDI STNDRD Guide pillars... 2, 3 Guide bushings... 3 Heel guide plates... 4 Wear plates with solid lubricant... 5, 6, 8 Wear plates steel... 7, 9 gibs... 1 Gib plates Wear strips with two slide surfaces U & V guides Cam dwells Guide (Technical information) Installation Example D PT CZ F UK
4 Guide pillars DIN9833 DGPM DGPMB 8.2 R G.8 X.8 G.3 R1 Detail X 5.8 G.8 X.8 G.3 R12M12 24 D1 r6 f6 D D1 r6 2 2 D D3 +.8 f6 D Induction hardened R2 M12 24 (D8 or more) Induction hardened R2 Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 M Steel H 6~64HRC depth 1.5mm (Induction hardened) D f6 D 1 r R 1 R 2 DIN Code Type D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DGPM DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D D f6 D 1 r R 1 R 2 D 2 D 3 DIN Code Type D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DGPM 5 DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D DIN9833D8 2 1H 2 DIN9833D H 224 DIN9833D8 25 1H 25 DIN9833D8 28 1H DIN9833D H DIN9833D H 355 DIN9833D8 4 1H 4 DIN9833D8 45 1H 45 5 DIN9833D H 224 DIN9833D1 25 1H 25 DIN9833D1 28 1H DIN9833D H 315 DGPMB 1 DIN9833D H 355 DIN9833D1 4 1H 4 DIN9833D1 45 1H 45 5 DIN9833D H 315 DIN9833D H DIN9833D H DIN9833D H 45 DIN9833D H 5 DIN9833D H DIN9833D H DIN9833D H 5 DIN9833D H 56 DGPMB
5 Guide pillars/guide bushings/clamps for guide bushing VDI3356 DIN9834 DIN9832 qguide pillars VDI3356 DGPT DGPTB 5 D1 r6.8 G.8 X.8 G.3 R1 R2 D f6 5 D1 r6 D2 2.8 G.8 X.8 G.3 R1 R2 D3 D f6 R Induction hardened M R Induction hardened M8 3 Installation example see page 16 Detail X R.5.5 M Steel H 6~64HRC depth 1.5mm (Induction hardened) D f6 D 1 r6 D 2 D R 1 R 2 VDI Code Type D VDI VDI VDI VDI3356 DGPT VDI VDI VDI /5 355VDI /5 4VDI /5 45VDI /65 4VDI3356 DGPTB /65 45VDI /65 5VDI /95 5VDI /95 56VDI DGPTB qguide bushings DIN9834 DGBWF.8 D2.25 l 2.1 l1 1 l M Copper alloy Special solid lubricant (embedded) Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 D H7 D 1 h6 D 2 l 1 l 2 l 3 r 1 DIN Code Type D DIN DIN DIN DIN DIN DGBWF DIN DIN DIN DIN D1 r1.1 R1 D H7 D1 h6 5 qclamps for guide bushing DIN9832 DGBWF 25 DCP 1 D PT CZ F UK DCP 3 W.3 2 T D Permissible deviations M S45C for dimensions without tolerance specification as per S Black oxide (Fe 3 O 4 ) DIN ISO 2768m. Hexagon socket Installation example see page 16 head cap screw T1 D2 +.2 t +.2 BD W T 1 t D 1 D 2 D 3 DIN Code Type T CB DIN DCP CB12 DIN
6 t r Heel guide plates VDI3387 DOGPZ (Steel type) DOGZW (Copper alloy type) Slide direction 5 45 G l1 l2 Hole type 5 l1 l2 Hole type B 5 G W f7 W1 M16 17 W f7 W1 M16 17 G f 45 S (Induction hardened) 1 f 45 S (Induction hardened) 1 r e Screws are not included T d d1 Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 r 1 MDOGPZ Steel Special solid lubricant (embedded) DOGZW Copper alloy Special solid lubricant (embedded) HDOGPZ 58~6HRC depth 1mm (Induction hardened) W f7 d 1 d 2 w 1 S f l 1 l 2 t r Hole type VDI Code Type W DOGPZ DOGZW VDI VDI VDI VDI B 19 VDI VDI VDI T T DOGPZ 112 DOGZW Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15. 4
7 Wear plates, 2mm thick copper alloy VDI3357 DSEW.2.2 Hole type Hole type B Hole type C Hole type D l l2.2.2 l3.2 l2.2 l1.2.2 l3.2 l2.2 d1 2.2 R5 d2 1 l1.2 l W.2 W.2 W.2 W.2 t e Screws are not included Slide direction Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 M Copper alloy Special solid lubricant (embedded) Hole type l 1 l 2 l 3 d 1 d 2 t VDI Code Type W VDI VDI B 25 1 VDI VDI VDI VDI VDI VDI VDI B 135 VDI VDI VDI VDI VDI B 25 1 VDI VDI VDI D DSEW 25B B VDI VDI VDI VDI VDI C 175 VDI VDI VDI VDI C 1 VDI VDI VDI B D B DSEW 5 16 Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15. D PT CZ F UK
8 Wear plates, 2mm thick copper alloy, long version DSEW R5.2 Slide direction l1.2 l2.2 l escrews are not included Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 W M Copper alloy Special solid lubricant (embedded) l 1 l 2 l VDI 3 Code Type W DSEW DSEW 5 25 Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15. 6
9 Wear plates, 2mm thick steel VDI3357 DMWP Hole type Hole type B Hole type C Hole type D R5 l1.2 l.2.2 l3.2 l2.2.2 l3.2 l2.2.2 l3.2 l2.2 d 1 1 d 2 Induction hardened l1.2 l t W.2 W.2 W.2 W.2 escrews are not included Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 M Steel H 6~64HRC depth 1mm (Induction hardened) Hole type l 1 l 2 l 3 d 1 d 2 t VDI Code Type W VDI VDI B 25 1 VDI VDI VDI VDI VDI VDI VDI B 135 VDI VDI VDI VDI VDI B 25 1 VDI VDI VDI D DMWP 25B B VDI VDI VDI VDI VDI C 175 VDI VDI VDI VDI C 1 VDI VDI VDI B D B DMWP D PT CZ F UK
10 Wear plates, 12mm thick copper alloy VDI3357 DSTW Hole type Hole type B l Slide direction W.2.2 l3.2 l2.2 l escrews are not included Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 16 W M Copper alloy Special solid lubricant (embedded) 8 Hole type l 1 l 2 l 3 VDI Code Type W 55 VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B DSTW VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B DSTW 8 25 Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15.
11 Wear plates, 12mm thick steel VDI3357 DMWT Hole type Hole type B l W.2.2 l3.2 l2.2 l escrews are not included For admissible deviations of dimensions and tolerance indications according to DIN ISO 2768 norm, please refer to part 1. Installation example see page 16 and 17 W M Steel H 6~64HRC depth 1mm (Induction hardened) Hole type l 1 l 2 l 3 VDI Code Type W 55 VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B286 DMWT B VDI3357B VDI3357B VDI3357B VDI3357B VDI3357B B DMWT 5 16 D PT CZ F UK
12 gibs copper alloy VDI3357 DSTW Hole type Hole type B Hole type C escrews are not included.2 Slide direction l2.2 l1.2.2 l t1 For admissible deviations of dimensions and tolerance indications according to DIN ISO 2768 norm, please refer to part 1. Installation example see page 17 l2.2 l1.2 t 2 R1 d W W T W2.2.2 l5.2 l4.2 l3.2 l2.2 l1.2 M Copper alloy Special solid lubricant (embedded) Hole type W 1 W 2 T t 1 t 2 l 1 l 2 l 3 l 4 l 5 d VDI Code Type W VDI3357F VDI3357F62 DSTW VDI3357F VDI3357F B VDI3357F C VDI3357F VDI3357F VDI3357F B VDI3357F C VDI3357F624 4 Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the solid lubricant in the part. Please consider the notes on page 15. DSTW
13 Gib plates VDI3357 DCUPW (copper alloy type) DCUPS (steel with special solid lubricant type) DCUPSN (steel without special solid lubricant type) Hole type Hole type B Hole type C Hole type D Slide direction escrews are not included l2.2 l1.2 T S W1 W d l3.2 l2.2 l1.2 S W1 W l4.2 l3.2 l2.2 l1.2 S W1 W l5.2 l4.2 l3.2 l2.2 l1.2 S W1 W MDCUPW DCUPS DCUPSN HDCUPS / DCUPSN Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m Installation Example see page 17 Copper alloy Special solid lubricant (embedded) Steel Special solid lubricant (embedded) Steel 6~64HRC depth 1mm (Induction hardened) Hole type W 1 l 1 l 2 l 3 l 4 l 5 S d VDI Code VDI Code VDI Code (Copper alloy) (Steel with special (Steel without solid lubricant) special solid lubricant) Type W T VDI3357E51 VDI3357E551 VDI3357D VDI3357E52 VDI3357E552 VDI3357D B VDI3357E53 VDI3357E553 VDI3357D VDI3357E55 VDI3357E555 VDI3357D VDI3357E56 VDI3357E556 VDI3357D B VDI3357E57 VDI3357E557 VDI3357D VDI3357E511 VDI3357E561 VDI3357D VDI3357E512 VDI3357E562 VDI3357D B VDI3357E513 VDI3357E563 VDI3357D VDI3357E521 VDI3357E571 VDI3357D VDI3357E522 VDI3357E572 VDI3357D B VDI3357E523 VDI3357E573 VDI3357D C D DCUPW B (Copper alloy) D DCUPS 4 3 (Steel with VDI3357E531 VDI3357E581 VDI3357D431 special VDI3357E532 VDI3357E582 VDI3357D432 solid lubricant) B VDI3357E533 VDI3357E583 VDI3357D DCUPSN D VDI3357E534 VDI3357E584 VDI3357D434 (Steel without VDI3357E541 VDI3357E591 VDI3357D441 special VDI3357E542 VDI3357E592 VDI3357D442 solid lubricant) B VDI3357E543 VDI3357E593 VDI3357D D VDI3357E544 VDI3357E594 VDI3357D B C B D B D T DCUPW DCUPS DCUPSN Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15. D PT CZ F UK
14 Wear strips with two slide surfaces VDI3357 DCSPW 1 X 5.2 B.2.2 d2 Hole type Hole type B W.2 W.2 W1 W l Y d1 6.3 B 3 45 T t 5 1 view X 5 Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. e Screws are not included Slide direction l 1.2 l 2.2 view Y M Copper alloy Special solid lubricant (embedded) Hole type W 1 l 1 l 2 d 1 d 2 t VDI Code Type W 85 VDI3357C VDI3357C VDI3357C VDI3357C VDI3357C DCSPW 135 VDI3357C B VDI3357C VDI3357C VDI3357C B VDI3357C333 2 T T DCSPW Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page
15 U Guides / V Guides VDI3357 qu Guides VDI3357 DCBG l3.2.1 B d3 H7 Induction hardened t 2 3x45 ll round escrews are not included Wh6.1 B.1 B B 25 l1.2 l x45.1 B 12.1' G.1 d 2 G T.2 Section d 1 t 3 t 1.1 Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation Example see page 17 M Steel H 55~6HRC (Induction hardened) No. of bolt holes l 1 l 2 l 3 t 1 t 2 t 3 d 1 d 2 d 3 VDI Code Type W T VDI3357G VDI3357G VDI3357G VDI3357G VDI3357G VDI3357G VDI3357G713 DCBG VDI3357G B B B B T DCBG qv Guides VDI3357 DCBP.1 B 55.2 B l3.2 5x45 escrews are not included Wh6.1 B.1 B B Slide direction.1 d 2 B t 2 25 l1.2 T t1.1 l2.2.2 W h ' G G Section.1 B ssembly dimension of DCBG and DCBP W h /85/9 d 1 d 4 3x45 ll around 2 d 3 H7 Section BB Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 17 M Copper alloy Special solid lubricant (embedded) No. of l bolt holes 1 l 2 l 3 t 1 t 2 d 1 d 2 d 3 d 4 VDI Code T Type W VDI3357G VDI3357G VDI3357G VDI3357G DCBP VDI3357G VDI3357G VDI3357G VDI3357G764 3 T DCBP Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page 15. D PT CZ F UK
16 Cam dwells VDI3357 DCSHW (copper alloy type) DCSHS (steel type).1.1 R l1 G.1 16 h6 measuring ball T R3 R25 θ G R W W1.2 9 Permissible deviations for dimensions without tolerance specification as per DIN ISO 2768m. Installation example see page 17 escrews are not included MDCSHW DCSHS HDCSHS Copper alloy Special solid lubricant (embedded) Steel 58~62HRC (Induction hardened) θ l 1 W VDI Code VDI Code 1 (Copper alloy) (Steel) Type W T 6 VDI3357H81 VDI3357H VDI3357H82 VDI3357H VDI3357H83 VDI3357H VDI3357H84 VDI3357H VDI3357H811 VDI3357H851 DCSHW VDI3357H812 VDI3357H852 (Copper alloy) VDI3357H813 VDI3357H853 DCSHS VDI3357H814 VDI3357H854 (Steel) VDI3357H815 VDI3357H VDI3357H816 VDI3357H VDI3357H817 VDI3357H VDI3357H818 VDI3357H T DCSHW 1 DCSHS Before operation, make sure to grease the guide element (initial lubrication). Only this first lubrication is necessary thanks to the embedded solid lubricant. Please consider the notes on page
17 Guide and slide components technical information Information about components with embedded solid lubricant MISUMI oilfree components are produced by embedding a special solid lubricant at appropriate locations. The metal base material supports the load while the embedded solid lubricant provides lubrication, resulting in superior oilfree durability even under harsh conditions. Note Usually there is no additional lubrication required. The required lubrication during the process will be done by the lubricant in the graphite. We recommend an initial breakin greasing before the first use and after every cleaning of the tools. This can be done by using oils or lithium containing greases (see table below). Please be aware that an excessively thick layer of grease can damage the graphite pockets. Do not use grease which can close the porous surface structure of the graphite pockets. During the cleaning process, the use of degreasant can damage the slide elements and is therefore not permitted. Please avoid the direct contact with high pressure on the graphite pockets (e.g. by the use of high pressure cleaner during the cleaning process). Physical properties ~ Copper alloy+ Special solid lubricant Wear test graph DGBWF DSEW DSEW DSTW DSTW DCUPW DCSPW DCBP DCSHW Max. allowable load N/mm 2 Max. allowable sliding speed m/min. imit PV N/mm 2 m/min. Specific gravity Base material hardness (HB) Tensile strength N/mm 2 36 ~ 5 15 ~ > oad{kgf}= oad{n} ( ) Friction coefficient (DSEW) oad 785N/cm(8kgf/cm 2 2 ) Speed 15SPM(Continuous operation) Stroke length 5mm Opposite material S45C 5HRC~.1 (mm).6.5 Friction coefficient.4 mount of plate wear ( ) Friction coefficient (DSEW) oad Speed Stroke length Opposite material N/cm(16kgf/cm 2 2 ) 15SPM(Continuous operation) 5mm S45C 5HRC~ Friction coefficient.6.4 (mm) mount of plate wear mount of plate wear.2 mount of plate wear Hours(h) Hours(h) SHE ESSO Oils Donax TM Donax TF TF Suffix TF D Grease Retanix X Nebula EP 2 Beacon EP 2 BP utran DX II Energrease OMV TF Serie OMV signum Renolit CZ Fuchs Renolit XPEP 2 GIP Porta TF gip GR MU 2 D PT CZ F UK
18 Installation Examples qinstallation Example Guide Pillars and Guide Bushings Page 2 3 qinstallation Example Heel Guide Plates Page 4 DGBWF ød ød H7 h6 H7 W H7 DCP D3 ±.3 DOGPZ DOGZW ød f6 DGPM/DGPMB DGPT/DGPTB*** W.2.1 ød H7 r6 ***DGPT/DGPTB not shown qinstallation Example Wear Plates without shoulder single shoulder double shoulder Page 5 9 DSEW DSWE DMWP DSEZ DSTW DMWT 16
19 qinstallation Example gibs Page 1 qinstallation Example Gib Plates Page 11 DCUPW DCUPS DCUPSN DSTW DSTW qinstallation Example V & U Guides Page13 qinstallation Example Cam Dwells Page 14 W DCSHW DCSHS h.5 DCBG DCBP D PT CZ F UK
20 18 Notes
21 Notes D PT CZ F UK
22 WEB ORDERING SYSTEM Offers and orders automatically within 24h simple way of importing parts lists quick help with faulty product names repeat orders possible follow up your order status 2
23 The following extracts of the MISUMI main catalog are available: MISUMI Components Guiding Components MISUMI ocating Components for press die MISUMI Cam Unit MISUMI ISO Coil Springs D PT CZ F UK
24 dvanced Technologies a MISUMI Group Company EN 2.
ISO COIL SPRINGS. Advanced Technologies. a MiSUMi Group Company
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