CONTENTS. General information Ordering example: Guide pillar Guide bush Ball bearing cage Strokes 32.
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1 CONTENTS Pages General information.02 Ordering example:.04 Guide pillar.05 Guide bush.06 CA EB BA HB JB NB GB Ball bearing cage.07 PA Strokes.08 Clamp positions.09 Demountable pillar.10 EPO Middle pillar.11 CMF Retaining bush. BAD Assembly tolerances.13 Accessories MDL
2 GENERAL INFORMATION DESCRIPTION OF GUIDABILLE BALL BEARING GUIDES - GB Standard The GUIDABILLE is a guide element that allows the following movements: TRANSLATION and ROTATION, plus SIMULTANEOUS TRANSLATION and ROTATION. These movements are performed with negligeable energy expenditure (very low coefficient of friction: between 0,0009 and 0,0015). The GUIDABILLE has three main components: ONE PILLAR made from 13-chrome steel, core-hardened, ground between centres and superfinished, offering very high wear and impact-resistance (62-64 HRC). This pillar can be: DEMOUNTABLE: with a tapered shank. FIXED: by force-fitting on a press ONE BALL BEARING CAGE, consisting of: - One bronze bush (to prevent oxidation) - High-precision ball bearings made from the highest quality steel: - The spiral configuration means that each ball bearing has its own roller track, thus evenly distributing the loads throughout the pillar. ONE GUIDE BUSH made from high-strength bearing steel that has been tempered, ground and polished. ADVANTAGES: Extremely accurate guiding. For applications with high stroke rates. Operates at both high and low speeds with virtually no friction and no need for maintenance. Minimal wear due to the use of high-strength steel. RENARD SERIES standardised dimensions. We keep large stocks for immediate deliveries. APPLICATIONS: Originally designed for die sets, the GUIDABILLE is also used in numerous applications in all industries: - As STANDARDISED PARTS - the subject of this catalogue. - As SPECIALLY DESIGNED PARTS, upon request. PILLARS INSERTED INTO THE BASE PLATE PILLARS INSERTED INTO THE TOP PLATE.02 MDL 06.04
3 GENERAL INFORMATION MATCHING OF BUSHES AND PILLARS: By matching bushes and pillars, we can offer you three adjustment categories: CATEGORY 1: CATEGORY 2: CATEGORY 3: For the cutting of very fine sheet metal. For clearance between punch and die of less than 0,02 mm per side. For the cutting of sheet metal more than 0,4 mm thick For clearance between punch and die of 0,02 to 0,06 mm per side. For most applications. For clearance between punch and die of 0,08 mm per side. For die-stamping tools. To facilitate the identification of these three operating categories, our bushes and pillars have been colour-coded (in white, blue and yellow). The aforementioned categories are obtained by combining bushes and pillars (see graph below). E.g. for a Ø guide, the preloading in Category I is between -3 and -7 µm. Category I can be obtained by combining a white pillar with a blue bush, or by combining a blue pillar with a yellow bush. When ordering, please specify the desired category. If no information is given, your order will be delivered as a Category 2 item by default. Preloading in µm Ø Ø16 Ø20 Ø Ø-Ø Ø-Ø Ø-Ø Cat Ø Category Detail Colour of top: Pillar Colour of bottom: Bush Combination no. 2 bush + pillar Combination no. 1 bush + pillar MDL
4 ORDERING EXAMPLES Ref. CA To order 4 Guidabilles, please state: Ref. EB Ref. 4 CA PA EB B (mounting clamp) 4 HB.0.0 HB.0.0 PA.0.10 Ref. : BA Ref. : JB.0.0 PA.0.17 To order 2 Guidabilles, please state: Ref. : 2 BA PA JB PA NB B (mounting clamp) NB PA MDL 06.04
5 GUIDE PILLAR CA.xxx.xxx.x EB.xxx.xxx.x BA.xxx.xxx According to AFNOR standards NF E.0/1/2/3/4/1. Please note: The reference indices for taper 1-2 or 3 (e.g. CA and CA.0.2.3) mean that for the pillar in question, there are 2 taper lengths (2 and 3 respectively). The pillars CA and bushes EB must have the same length of taper. E.g. CA with EB or CA with EB.0.0.2) Important note: Some of these parts have MABEC codes. Key for CA-type pillars: Available in taper 1(x=1) and 2 (x=2) Available in taper 2 (x=2) and 3 (x=3) CA-type pillar EB-type bush BA-type pillar L CA CA CA CA.0.1.1CA CA CA CA CA.0.1.x CA CA CA.0..xCA.0..x 1 CA CA CA.0.1.xCA.0.1.xCA.0.1.x 200 CA CA CA xCA xCA xCA CA xCA xCA xCA CA.0.2.xCA.0.2.xCA.0.2.xCA.0.2.3CA CA.0.2.xCA.0.2.xCA.0.2.xCA CA xCA xCA CA CA xCA xCA CA.0.0.xCA.0.0.xCA.0.0.3CA CA.0.4.xCA.0.4.3CA CA.0.0.xCA.0.0.3CA..0.3 Ød M5 M6 M8 M8 M8 M8 M10 M10 M M E1 E F Ø ØD3 ØD4 H L EB EB EB EB EB.0.0.1EB.0.0.2EB EB.0.0.1EB.0.0.2EB EB.0.0.2EB EB.0..2EB.0..3 EB BA.0. BA.016. BA BA BA BA BA BA.0.1 BA BA BA.0.1 BA BA.0.1 BA BA BA.0.1 BA.0.1 BA.0. BA.016. BA.020. BA.0. BA.0. BA.0. 1 BA BA BA.0.1 BA.0.1 BA BA BA BA BA BA BA BA BA BA BA BA.0.2 BA.0.2 BA.0.2 BA.0.2 BA BA.0.2 BA.0.2 BA.0.2 BA BA BA BA BA BA BA BA BA.0.0 BA BA BA.0.0 BA BA.0.0 BA.0.4 BA.0.0 BA BA.0.0 BA.0.4 BA.0.0 BA..355 BA..0 BA..4 BA..0 E Ød M5 M6 M8 M8 M8 M8 M10 M10 M M.05 MDL 07.05
6 GUIDE BUSH HB.xxx.xxx J B.xxx.xxx NB.xxx.xxx GB.xxx.xxx Compliant with AFNOR standards NF E.0/1/2/3/4/1. TO DETERMINE THE CORRECT GUIDABILLE 1) Choose the type of pillar BA or CA/EB and the length according to the die height (DH). 2) Choose the type of bush HB or JB (avoid GB) and check that the stroke V corresponds to your needs. 3) When you have determined the type of bush HB or JB, check that your plate has the correct thickness to accommodate your bush and read off horizontally towards the right where you will automatically find the ball bearing cage PA Ø ØD ØD H EB-type bush JB-type bush E E E F E HB.0.0 HB HB HB.0.0 HB HB HB.0.0 HB.0.0 HB HB HB.0.0 HB.0.0 JB.0.0 JB HB HB HB.0.0 HB.0.0 HB.0.0 HB HB.0.0 HB.0.0 HB.0.0 HB.0.0 HB.0.0 HB.0.0 HB.0.0 HB JB.0.0 JB JB JB.0.0 JB.0.0 HB.0. HB.0. HB.0. JB JB JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0.0 JB.0. JB.0. HB.0.1 HB.0.1 JB.0.1 JB.0.1 F HB.0. HB.. HB..200 JB.0. JB.. JB..200 NB-type bush E3 NB.0.0 NB NB NB NB NB NB NB.0.0 NB.0.0 NB.0.0 NB.0.0 NB.0.0 NB.0.0 NB.0.0 NB.0.0 h h GB-type bush E2 L b 30 GB.0.0 GB GB GB.0.0 GB GB GB GB.0.0 GB GB GB.0.0 GB GB GB.0.0 GB.0.0 GB GB GB.0.0 GB.0.0 GB.0.0 GB GB.0. GB.0. GB.0. 3 GB.0.1 GB GB MDL 07.05
7 BALL BEARING CAGE PA.xxx.xx According to AFNOR standards NF E.0/1/2/3/4/1. For special applications, it is possible to mount ball bearing cages that are of different lengths to the guide bushes Øb 2 2 2,5 3, , ,5 P 2,6 2,8 2,8 3,6 3,9 3,9 4,2 5,2 6,2 8,2 C 3 3 3,3 3,9 4,6 5, Lc See table on page opposite PA-type ball bearing cage Height HB PA.0.11 PA PA PA.0.13 PA PA.020. PA.0.09 PA.0.16 PA PA PA.0.11 PA.0.09 PA PA PA.0.13 PA.0.11 PA.0.09 PA PA.0.15 PA.0.14 PA.0.11 PA.0.10 PA.0.19 PA.0.17 PA.0.14 PA.0. PA.0.16 PA.0.14 PA.0.14 PA.0.17 PA.0.17 PA.0.21 PA..18 PA..22 PA-type ball bearing cage Height JB PA.0.16 PA PA.0.18 PA PA PA.0.15 PA.0.13 PA PA PA.0.17 PA.0.15 PA.0.13 PA.0. PA PA.0.19 PA.0.17 PA.0.14 PA.0.14 PA.0.21 PA.0.19 PA.0.16 PA.0.15 PA.0.19 PA.0.17 PA.0.19 PA.0.19 PA.0.22 PA.0.23 PA.0.27 PA..24 PA..28 PA-type ball bearing cage Height NB PA.0.05 PA PA PA PA PA.0.06 PA.0.05 PA.0.07 PA.0.06 PA.0.05 PA.0.07 PA.0.06 PA.0.05 PA.0.07 PA.0.06 PA-type ball bearing cage Height GB PA.0.10 PA PA PA.0.13 PA PA PA.0.08 PA.0.16 PA PA PA.0.10 PA.0.09 PA PA.0.13 PA.0.11 PA.0.09 PA PA.0.17 PA.0.14 PA.0.11 PA.0.10 PA.0.17 PA.0.14 PA.0. 1 PA.0.18 PA.0.15 PA.0.19 MDL
8 STROKES PA.xxx.xx V Stroke L Distance from the retaining ring to the last row of ball bearings. Z Length of guide bush. B Safety B Ht HB L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc , ,8 36, , , ,8 43, ,7 42, , , ,8, , ,5, , ,8 61, ,7 61, , ,5 61, ,6 72, ,5 70, ,3 78, , ,2 82, ,9 89, ,1 95, ,1 95, ,6 99, , ,2115, ,1115, ,1 1, , , , ,2 Ht JB Ht NB L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc , , , ,8 65, ,3 70, ,3 73, , ,8 72, ,5, ,7 84, ,9 88, ,8 99, ,5 83, ,3 89, ,1 95, ,1 95, ,6115, , ,5106, , ,24, ,4 9, ,61, , ,6157, ,6 182, ,5190, ,8 223, , , L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc , , , ,1, ,7 28, , ,9 33,2 31, ,5 34, ,4 39, , ,2 41, ,4 47, , ,7 Ht GB L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc L Z V Lc , ,8 29, , , , ,1 37, , , ,8 47, ,3 47, ,8, ,3 61, ,7 61, , ,5 61, ,6 79, ,7, ,7 78, , ,2 82, ,9 95, ,1 95, ,6 99, ,5 1 2, ,84, ,4 157, ,6 MDL
9 POSITION OF MOUNTING CLAMPS B03.xxx.xxx For For > Reference Ø ØD3 M N T S min. B B B B B ,5, Clamps at 30 L1 Q1/Q2 at 45 L2 Q1=Q2 at 60 L3 Q1/Q2 Quantity Type 8,5 10,5 11, , , ,7 22,9 18,7 26,4 21,1 29,5 23,6 33,8 29,5 42, ,2 41,5 60,9 49,3 72,3 55,8 83,6 61, ,8 16,3 19,8 24,7 29,7 38, ,2,6 20,5 23,3 26,2 29,7 37,1 42, ,9 72,1,6 14,7 18,2 19,9 24,2 30,3 36,4 46,8 56,3 67,5 77,9 16,7 22,9 18,7 26,4 21,1 29,5 23,6 33,8 29,5 42, ,2 41,5 60,9 49,3 72,3 55,8 83,6 61,8 94 Screws M4 x M5 x M6 x M8 x 16 M10 x MDL
10 DEMOUNTABLE PILLAR WITH RETAINING COLLAR EPO.xxx.xxx To be used with: Examples: Type 3 ball bearing cage Type PA Straight sleeve bush for ball bearing cage Type GB Short demountable bush for ball bearing cage Type NB or HB Core-hardened to HRC Supplied with: Ordering example: Pillar = L=1 Please state: Ref. EPO.0.1 Demountable bush for ball bearing cage Type JB 20 L F D3 D4 E d R M C min, T Clamp Screw Quantity S EPO.020. EPO EPO.0.1 EPO.0.1 EPO EPO EPO EPO EPO EPO EPO EPO.0.2 EPO , M8 1,5 2,0 2, P P P P A (M4x) A (M5x) A (M6x).10 MDL
11 THREADED MIDDLE PILLAR CMF.xxx.xxx To be used with: Examples: Type 3 ball bearing cage Type PA Straight sleeve bush for ball bearing cage Type GB Short demountable bush for ball bearing cage Type NB or HB Supplied with: Products available upon request: - Different lengths L and F - Hollow pillars Ordering example: Pillar = L=220 Please state Ref.CMF Demountable bush for ball bearing cage Type JB L F E D3 d h h2 Nut M h3 D4 S CMF CMF CMF CMF CMF CMF CMF CMF CMF.0.2 CMF M5 M6 M B B B B B x 30x 39x 48x 60x MDL
12 RETAINING STOP BAD.xxx.xxx The retaining stop prevents the release of the ball bearing cage if the pillars pull out completely. The retainer can operate at a variable height H, for which the standards are set out in the table below. Height H is obtained by stacking the required number of spacers. Other heights can be obtained upon request. Ordering example: Pillar =16 mm; height H=16 mm Please state: BAD Spacer height H BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD BAD.0.0 BAD BAD BAD.0.0 BAD.0.0 BAD BAD BAD MDL 06.04
13 RECOMMENDED ASSEMBLY TOLERANCES BUSH FOR TAPERED PILLAR, type EB D 22,000 22,013 28,000 28,013,000,016,000,016,000,016,000,019,000,019 90,000 90, , ,022 1,000 1,0 PILLAR WITH LOWER RETAINER, type BA D 11,985 11,996 15,985 15,996 19,983 19,996 24,983 24,996 31,9 31,996 39,9 39,996 49,9 49,996 62,976 62,995 79,976 79,995 99,972 72,994 DEMOUNTABLE PILLAR WITH COLLAR, type EPO D 21,976 21,989,976,989 33,972 33,988 41,972 41,988 THREADED MIDDLE PILLAR, type CMF D 28,000 28,013,000,016,000,016,000,016,000,019 SHORT DEMOUNTABLE BUSH, type HB / DEMOUNTABLE BUSH, type JB D 22,000 22,013 28,000 28,013,000,016,000,016,000,016,000,019,000,019 90,000 90, , ,022 1,000 1,0 INTERMEDIATE BUSH, type NB / SMOOTH BUSH, type GB D3 (bush NB) D 22,000 22,013 28,000 28,013,000,016,000,016,000,016,000,019,000,019 MDL
14 ACCESSORIES P01.xxx.xxx P03.xxx.xxx 1/2 snap ring for cylindrical pillar with lower retainer. Ø Pillar P P P P P E 1,6 2,5 4,0 Ø Pillar E P P P P P ,0 6,0 Retaining washer for pillar with tapered fitting. Ø Pillar P P P P P ,5 6,6 9, a Screw Ø Pillar a 2 A (M5x) 3 A (M6x) P P P P P A (M8x16) Screw A (M8x16) A (M10x20) A (Mx20) A (M16x35).14 MDL 06.04
15 ACCESSORIES P04.xxx.xxx B03.xxx.xxx B04.xxx.xxx Collar for demountable pillar, type EPO.xxx.xxx Ø Pillar D3 D4 D5 M Clamp 20 P P P P ,5 7,5 5,5 9 6,6 10, A (M4x) A (M5x) A (M6x) Mounting clamps for guide bush, type HB.xxx.xxx and JB.xxx.xxx, and bush for tapered shank, type EB.xxx.xxx.x. A B C D E F Screw B B B B B ,5 8 6,0 2, ,5 5, ,0 3,75 7,0 6,6 18 9,5 4, ,5 9, ,0 5, ,0 11, ,0 9, , A (M4x) A (M5x) A (M6x) A (M8x16) A (M10x) Slotted nut for intermediate bush, type NB.xxx.xxx, and for threaded middle pillar with retainer, type CMF.xxx.xxx. Ø Pillar A B C MDL B B B B B B B M22x1 M27x1 M30x1 M39x1 M48x1 M60x1 M76x ,5 3,0 3,5 4,0.15
16 MDL GROUP FRANCE MDL 9 rue de l Oberwald SOULTZ BP GUEBWILLER CEDEX Tél. : +33 (0) Fax : +33 (0) mdl-rodis@mdl-rodis.com PORTER-BESSON S.A.S Zone Eurespace - 5 rue Nosières 770 SERRE LES SAPINS BP FRANOIS Tél. : +33 (0) Fax : +33 (0) porter-besson@mdl-rodis.com GERMANY Sitz : Rodis GmbH Heinrich-Krumm-Str.17 D-073 OFFENBACH Verkauf u.beratung : MDL RODIS GmbH 9 rue de l Oberwald F SOULTZ Tel. : +49 (0) Fax : +49 (0) mdl-verkauf@mdl-rodis.com BRAZIL MÁQUINAS DANLY LTDA Av. Prink, No. 151 CEP MAIRINQUE, SP Tél. : Fax : vendasp@mdl-danly.com.br MEXICO MDL DE MEXICO SA DE CV Conjunto Victoria II Acceso III No 52 Bodega 19 Zona Industrial Benito Juarez CP 760 QUERETARO Tél. : Fax : ventas@mdlmexico.com.mx U.S.A. Mold & Die Components Inc Progress Dr. Columbus, IN Tél. : (8) Fax : (8) sales@mdlusa.com
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